Related Manuals for Ludlum Measurements 4525-5000
Summary of Contents for Ludlum Measurements 4525-5000
- Page 1 Ludlum Model 4525-5000 4525-7500 4525-10000 4525-12500 4525-15000 Generation 4 Installation Manual July 2025...
- Page 2 Statement of Warranty Ludlum Measurements, Inc. warrants the portal monitor covered in this manual to be free of defects due to workmanship, material, and design for a period of 24 months from the date of delivery. The calibration of a product is warranted to be within its specified accuracy limits at the time of shipment.
-
Page 3: Table Of Contents
Table of Contents Section 1 - Packaging _______________________________________________________________ 4 4525-5000 ______________________________________________________________________________ 5 4525-7500 ______________________________________________________________________________ 5 4525-10000 _____________________________________________________________________________ 6 4525-12500 _____________________________________________________________________________ 6 4525-15000 _____________________________________________________________________________ 7 Section 2 – Installation _____________________________________________________________ 8 System Buffer Zone ______________________________________________________________________ 9 Stand Orientation _______________________________________________________________________ 10 Anchoring the Stands ___________________________________________________________________ 11... -
Page 4: Section 1 - Packaging
Section 1 - Packaging Remove the cardboard and shrink wrap from the pallet (if used), and safely lift each item onto the pallet. Items on the pallet may be secured using metal or plastic strapping. Use caution, as the strapping may be under tension and can cause injury when cut. If packed in a crate, remove lid and at least one long side and one short side. - Page 5 4525-5000 Without Stands The system is shipped in one wooden crate with two detector assemblies and all the accessories, hardware, and options. The total shipping weight is approximately 681 kg (1500 lb). With Stands The system is shipped on two wooden pallets. Each pallet will contain one stand and one detector assembly.
- Page 6 4525-10000 Without Stands The system is shipped in two wooden crates with two detector assemblies in each and all the accessories, hardware, and options in one of the two crates. The total shipping weight is approximately 681 kg (1500 lb). With Stands The system is shipped on two wooden pallets.
- Page 7 4525-15000 Without Stands The system is shipped in four wooden crates with two detector assemblies and all the accessories, hardware, and options in one crate, two detector assemblies in another, and one detector assembly and rain shield in the third and fourth crate. The total shipping weight is approximately 1588 kg (3500 lb).
-
Page 8: 4525-5000
Section 2 – Installation This section is intended to outline the standard installation of a system and does not cover actual termination of cables, which is normally performed by Ludlum Measurements, Inc. (LMI) field service technicians. The following drawings are provided to facilitate the process in preparing your site for installation. -
Page 9: System Buffer Zone
Placing a stop sign at the entrance to this buffer zone is highly recommended. See Drawings listed below for an aerial view showing the buffer zone. Model 4525-5000: Drawing 511 x 928C Model 4525-7500:... -
Page 10: Stand Orientation
Stand Orientation Detector 1 should go on the side with the four conduits coming out of the pad. See figures below for layout examples. Systems with three or more detectors will follow the same rule. To facilitate ease of installation, it is recommended that detector 1 be on the side nearest to the location of the monitoring office. -
Page 11: Anchoring The Stands
Anchoring the Stands Anchor Bolts and Pattern Due to the close tolerances of the anchor bolt holes, the anchor bolts must be placed according to the dimensions specified on the Anchor Bolt Template drawings. Drawing 517 x 729 Drawing 511 x 997 Drawing 511 x 836 The anchor bolts should protrude from the concrete from 10 to 12.7 cm (4 to 5 in.). -
Page 12: Lifting The Stands
Lifting the Stands Note: LMI recommends the detector assemblies be placed and secured into the stands prior to lifting the stand into place. This can be done by placing the stand on ground level and using lifting straps to lower the detector assembly into the stand and secure using the provided hardware. -
Page 13: Lifting The Detectors
Lifting the Detectors Systems purchased without stands should follow the recommendations below for lifting and installing the detector assemblies. Use a lifting harness rated for at least 2268 kg (5000 lb). For side detectors, position lifting straps around and under the detector and carefully raise them into position. -
Page 14: Squaring The Stands
Squaring the Stands After the lower stands have been lifted and secured into place, it is crucial that they are square with each other. Failure to do so will result in sensor alignment issues that cannot be resolved with the included sensor mounting brackets. The opposing front outside corners of the stands should be within 1.27 cm (1/2 of an inch) of each other on the diagonal reading. -
Page 15: Mounting The Remote
Mounting the Remote The remote box must be securely attached to the wall using four screws through the mounting holes on the remote. Refer to Drawing 517 x 608. Mounting the Wall-Mounted Computer Kit The wall-mounted computer kit must be securely mounted using 10 screws through the mounting holes on the main bracket. -
Page 16: Conduit Requirements
Conduit Requirements The bottom of each detector enclosure and the control box is pre-drilled for conduit connections required for a standard installation. Refer to the following drawings for conduit requirements at the concrete pad. Drawing 517 x 729 Drawing 511 x 997A Note: All conduit coming out of the concrete up to the enclosures must be flexible Liquid-Tight Metallic. -
Page 17: Section 3 - Checklist And Photos For Technician
Section 3 – Checklist and Photos for Technician The following checklist and photo requirements will be required to be submitted prior to having a field service technician scheduled for the on-site commissioning of the system. Installation Checklist Yes, No, N/A Requirement Details Foundation for detectors is placed where the detectors have a 3 m (10 ft) “buffer zone”... -
Page 18: Photo Requirements
Photo Requirements No. of Photos Requirement Details System in relation to the scale for perspective and to ensure the 3 m (10 ft) buffer zone is 4 each adequate and enforced. Face of each detector, with door closed, showing the placement of all infrared sensors. This 2 each will be detector 1 and detector 2 or 3, depending on your configuration. -
Page 19: Section 4 - Drawings & Diagrams
511 x 928A Model 4525-5000 G4 Sensitive Area 511 x 928B Model 4525-5000 G4 Aerial View 511 x 928C Model 4525-5000 G4 IR Sensor Locations 511 x 928D Model 4525-7500 G4 ISO View 511 x 987 Model 4525-7500 G4 Detector Elevation... - Page 20 Model 4525 G4 Family Stand Overhead Beam 517 x 729D Model 4525 Anchor Bolt and Concrete Plans 511 x 836 Model 4525 G4 Anchor Bolt Template 511 x 997 Model 4525 G4 Conduit Template Guide 511 x 997A Model 4525 Remote 517 x 608 Model 4525 Computer Assembly 396 x 850...
- Page 21 Page 21 of 64...
- Page 22 Page 22 of 64...
- Page 23 Page 23 of 64...
- Page 24 Page 24 of 64...
- Page 25 Page 25 of 64...
- Page 26 Page 26 of 64...
- Page 27 Page 27 of 64...
- Page 28 Page 28 of 64...
- Page 29 Page 29 of 64...
- Page 30 Page 30 of 64...
- Page 31 Page 31 of 64...
- Page 32 Page 32 of 64...
- Page 33 Page 33 of 64...
- Page 34 Page 34 of 64...
- Page 35 Page 35 of 64...
- Page 36 Page 36 of 64...
- Page 37 Page 37 of 64...
- Page 38 Page 38 of 64...
- Page 39 Page 39 of 64...
- Page 40 Page 40 of 64...
- Page 41 Page 41 of 64...
- Page 42 Page 42 of 64...
- Page 43 Page 43 of 64...
- Page 44 Page 44 of 64...
- Page 45 Page 45 of 64...
- Page 46 Page 46 of 64...
- Page 47 Page 47 of 64...
- Page 48 Page 48 of 64...
- Page 49 Page 49 of 64...
- Page 50 Page 50 of 64...
- Page 51 Page 51 of 64...
- Page 52 Page 52 of 64...
- Page 53 Page 53 of 64...
- Page 54 Page 54 of 64...
- Page 55 Page 55 of 64...
- Page 56 Page 56 of 64...
- Page 57 Page 57 of 64...
- Page 58 Page 58 of 64...
- Page 59 Page 59 of 64...
- Page 60 Page 60 of 64...
- Page 61 Page 61 of 64...
- Page 62 Page 62 of 64...
- Page 63 Page 63 of 64...
- Page 64 Page 64 of 64...
Need help?
Do you have a question about the 4525-5000 and is the answer not in the manual?
Questions and answers