Ludlum Measurements 4525-2400 Installation Manual

Radiation portal monitor

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LUDLUM MODELS
4525-2400
4525-3500
4525-7000
4525-10500
4525-14000
4525-17500
4525-21000
RADIATION PORTAL MONITOR
INSTALLATION MANUAL
December 2020
Serial Number GM5179 and Succeeding
Serial Numbers

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  • Page 1 LUDLUM MODELS 4525-2400 4525-3500 4525-7000 4525-10500 4525-14000 4525-17500 4525-21000 RADIATION PORTAL MONITOR INSTALLATION MANUAL December 2020 Serial Number GM5179 and Succeeding Serial Numbers...
  • Page 2 LUDLUM MODELS 4525-2400 4525-3500 4525-7000 4525-10500 4525-14000 4525-17500 4525-21000 RADIATION PORTAL MONITOR INSTALLATION MANUAL December 2020 Serial Number GM5179 and Succeeding Serial Numbers...
  • Page 4 STATEMENT OF WARRANTY Ludlum Measurements, Inc. warrants the portal monitor covered in this manual to be free of defects due to workmanship, material, and design for a period of 24 months from the date of delivery. The calibration of a product is warranted to be within its specified accuracy limits at the time of shipment.
  • Page 5 LUDLUM MEASUREMENTS, INC DESIGNER AND 501 Oak Street MANUFACTURER P.O. Box 810 Sweetwater, Texas 79556 Scientific and Industrial Website: www.ludlums.com Instruments (800) 622-0828 / (325) 235-5494 Ludlum Model 4525 Site Preparation Checklist This check list and the described photos must be submitted to rsdtech@ludlums.com...
  • Page 6 LUDLUM MEASUREMENTS, INC DESIGNER AND 501 Oak Street MANUFACTURER P.O. Box 810 Sweetwater, Texas 79556 Scientific and Industrial Website: www.ludlums.com Instruments (800) 622-0828 / (325) 235-5494 Ludlum Model 4525 Site Photo Requirements This list of Photos and the Check List must be submitted to rsdtech@ludlums.com...
  • Page 7: Table Of Contents

    2-14 Control Box Wiring 2-15 Detector Wiring 2-16 Remote Display 2-17 Cat-5E LAN Cabling 2-17 Supervisor Computer 2-18 Miscellaneous Requirements 2-18 Software and Network Installation Software Installation Network Installation Software License Agreement Drawings and Diagrams Ludlum Measurements, Inc. December 2020...
  • Page 8: Overview

    Each detector contains approximately 57,355 cm (3500 cubic inches) of plastic scintillator. These are also other systems available, like the Model 4525-2400, which has four 9832 cm (600 in ) detectors. The detectors are normally mounted to the side of the vehicle, and also sometimes above the vehicle.
  • Page 9 You can also use the block diagram to locate where at your location the different components will be situated. Ludlum Measurements, Inc. Page 1-2 December 2020...
  • Page 10: Detector Stand Installation

    This procedure is intended to outline the stand installation of the Ludlum Model 4525-2400, 4525-7000, Model 4525-10500, and Model 4525-14000 Radiation Detection Systems. It does not cover actual termination of cables, which is normally performed by Ludlum Measurements, Inc. (LMI) technicians. The stand installation covers the following items: Shipping Crates Stand Location –...
  • Page 11  Eight infrared components with conduit  Any other optional items will be packed in the crate with the detectors.  The total shipping weight of the crate is approximately 680 kg (1500 lb). Ludlum Measurements, Inc. Page 2-2 December 2020...
  • Page 12 Detector 1.  Any other optional items will be packed in the crate with the detectors.  The total shipping weight of each crate is approximately 680 kg (1500 lb). Ludlum Measurements, Inc. Page 2-3 December 2020...
  • Page 13  If a computer is purchased with the system, the computer and white control box enclosure will be shipped in smaller crates strapped to the pallet.  The total shipping weight of the two pallets is approximately 1905 kg (4200 lb) (includes stand). Ludlum Measurements, Inc. Page 2-4 December 2020...
  • Page 14  One white control box enclosure  Any other optional items will be strapped on the pallet  The total shipping weight of the three pallets is approximately 3719 kg (8200 lb) (includes stand). Ludlum Measurements, Inc. Page 2-5 December 2020...
  • Page 15 1) Remove the cardboard and shrink wrap from the stand. 2) Remove the peripherals from the crate. Store the peripherals in a safe location. 3) On Model 4525-10500 and Model 4525-14000, remove the I-beam legs and keep them accessible for preassembly. Ludlum Measurements, Inc. Page 2-6 December 2020...
  • Page 16: Stand Location - Buffer Zone

    Detector 1 has the control box mounted to its stand. Detector 1 should go on the side with the four conduits coming out of the pad. See figure below for layout. 4525-2400 4525-7000 ODELS 4525-10500 ODEL Ludlum Measurements, Inc. Page 2-7 December 2020...
  • Page 17: Typical Stand Setup

    Typical Stand Setup To see a typical installation of the gate monitors, see the following drawings: Model 4525-2400: Drawings 511 x 718 through 511 x 718E Model 4525-7000: Drawings 511 x 375 through 511 x 375D Model 4525-10500: Drawings 511 x 439 through 511 x 439D...
  • Page 18 LMI recommends the use of a template to be sure the anchor bolt holes are placed in the correct locations. These can be supplied by LMI. The part numbers are: Models 4525-2400 and 4525-7000 template part number 7511-461 (2 each needed) Model 4525-10500 template part number 7511-449 (2 each needed)
  • Page 19 Model 4525 Radiation Portal Monitor Installation Manual Section 2 Models 4525-2400, 4525-7000, and 4525-10500 Individual Stand Leveling Model 4525-14000 Individual Stand Leveling Ludlum Measurements, Inc. Page 2-10 December 2020...
  • Page 20 Model 4525 Radiation Portal Monitor Installation Manual Section 2 IFTING Models 4525-2400 and 4525-7000 1) All stands should be equipped with removable lifting lugs attached to the top of the stands. Use a lifting harness rated for at least 1361 kg (3000 lb).
  • Page 21 The opposing front outside corners of the stands should be within a half-inch of each other on the diagonal reading. Be sure to take the readings at the base of each set of stands (see figures on the following page). Ludlum Measurements, Inc. Page 2-12 December 2020...
  • Page 22 Model 4525 Radiation Portal Monitor Installation Manual Section 2 4525-2400, 4525-7000, 4525-10500 D ODELS IAGONAL QUARING 4525-14000 D ODEL IAGONAL QUARING Ludlum Measurements, Inc. Page 2-13 December 2020...
  • Page 23: Conduit Requirements

    Conduit Requirements The bottom of each detector is pre-drilled for conduit connections. Refer to Drawing 511 × 718C for Model 4525-2400 and 4525-7000, Drawing 511 x 439C for Model 4525-10500, Drawing 511 × 376C for Model 4525-14000, Drawing 511 x 294C for Model 4525-17500, and 511 x 311C for Model 4525-21000 for conduit sizes and locations in the concrete pad.
  • Page 24: Control Box Wiring

    Infrared Sensor Connections ENSOR ENSOR 3 Pin MTA3 Pin MTA 3 N/C 3 White from White Red 2 Black from Brown Black 2 Red from White Red 1 Brown from Brown Black 1 N/C Ludlum Measurements, Inc. Page 2-15 December 2020...
  • Page 25: Detector Wiring

    Brown/Grey RIMARY ETECTOR Transmitter Left Side Blue Cut Black Wire LSH, LSL “A” Blank Cut White Wire Brown/Grey Transmitter Right Side Blue/Grey Cut Black Wire RSH, RSL “B” Blank Cut White Wire Brown Ludlum Measurements, Inc. Page 2-16 December 2020...
  • Page 26: Remote Display

    0.61 cm (2 ft) tail past the end of the conduit (electronics side only). LAN R N THE FFICE OR The cables must be long enough to reach the dedicated network switch or computer neatly. Ludlum Measurements, Inc. Page 2-17 December 2020...
  • Page 27: Supervisor Computer

    ONDUIT REQUIREMENTS All flexible conduit must be liquid-tight, metallic. All connections to the system must be metallic fittings. All wiring must be inside conduit except when inside buildings. Ludlum Measurements, Inc. Page 2-18 December 2020...
  • Page 28: Software And Network Installation

    SVGA monitor capable of a resolution of 640 x 480 or greater Sound card with speakers for audible voice alarms Note: Before installing any new software, please read the Ludlum Measurements software license agreement at the end of this section and un-install all previous versions.
  • Page 29: Network Installation

    The Model 4525s, workstations, and cameras (optional) normally exist on a separate network from any other computers/devices. The network is set up using a Class C address range, which limits the total number of addresses Ludlum Measurements, Inc. Page 3-2 December 2020...
  • Page 30 6. Type in the IP address for this workstation. 7. Type in the subnet mask (255.255.255.0). 8. Leave all other fields set to the default values and click OK. 9. Click OK to close the Local Area Connection Properties window. Ludlum Measurements, Inc. Page 3-3 December 2020...
  • Page 31 AT&T 258A color code. It is also permitted by the ANSI/TIA/EIA standard, but it provides only a single pair backward compatibility to the USOC wiring scheme. U.S. Government regulations require the use of the preferred T568A standard for wiring done under federal contracts. Ludlum Measurements, Inc. Page 3-4 December 2020...
  • Page 32 Model 4525 Radiation Portal Monitor Installation Manual Section 3 T-568A S TRAIGHT HROUGH THERNET ABLE The T-568A Standard should be used in all new installations. T-568B S TRAIGHT HROUGH THERNET ABLE Ludlum Measurements, Inc. Page 3-5 December 2020...
  • Page 33 8 is on the right. Pin 1 – White/Green Pin 2 – Green Pin 3 – White/Orange Pin 4 – Blue Pin 5 – White/Blue Pin 6 – Orange Pin 7 – White/Brown Pin 8 – Brown Ludlum Measurements, Inc. Page 3-6 December 2020...
  • Page 34 A straight-through cable is used to connect the Model 4525 to a computer when a hub or switch is used. A crossover cable is used to connect the Model 4525 directly to a computer WITHOUT a hub or switch. Ludlum Measurements, Inc. Page 3-7 December 2020...
  • Page 35 Model 4525 Radiation Portal Monitor Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-8 December 2020...
  • Page 36 Model 4525 Radiation Portal Monitor Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-9 December 2020...
  • Page 37 Model 4525 Radiation Portal Monitor Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-10 December 2020...
  • Page 38 Model 4525-2400 PLAIN VIEW, Drawing 511 X 718C Model 4525-2400 STEEL CONSTRUCTION, Drawing 511 x 718D Model 4525-2400 SENSITIVE AREA, Drawing 511 x 718E Model 4525-2400 ANCHOR BOLT TEMPLATE, Drawing 511 × 461 (same drawing for the 4525-7000) Model 4525-7000 TYPICAL INSTALLATION, Drawing 511 × 375...
  • Page 39 Model 4525-7000 CHARGE BUCKET ELEVATION, Drawing 517 x Example of Charge 270A Bucket System Model 4525 ANCHOR BOLT & CONCRETE 511 × 836 Extras for 4525 Model 4525 DUAL TRAFFIC LIGHT WIRING DIAGRAM, Drawing Series 558 x 211 Ludlum Measurements, Inc. Page 4-2 December 2020...

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