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Summary of Contents for Ludlum Measurements 4525-7000
- Page 1 Ludlum Model 4525-7000 4525-10500 4525-14000 Generation 5 Installation Manual October 2023...
- Page 2 Statement of Warranty Ludlum Measurements, Inc. warrants the portal monitor covered in this manual to be free of defects due to workmanship, material, and design for a period of 24 months from the date of delivery. The calibration of a product is warranted to be within its specified accuracy limits at the time of shipment.
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Page 3: Table Of Contents
Table of Contents Section 1 - Packaging _______________________________________________________________ 4 Model 4525-7000 __________________________________________________________________________ 5 Model 4525-10500 _________________________________________________________________________ 5 Model 4525-14000 _________________________________________________________________________ 6 Section 2 - Installation _______________________________________________________________ 7 System Buffer Zone ________________________________________________________________________ 8 Location of Detector 1 and Control Box _____________________________________________________ 8... -
Page 4: Section 1 - Packaging
Section 1 - Packaging Remove the cardboard and shrink wrap from the pallet (if used) and safely lift each item on the pallet. Items on the pallet may be secured using metal or plastic strapping. Use caution, as the strapping may be under tension and can cause injury when cut. If packed in a crate, remove lid and at least one long side and one short side. -
Page 5: Model 4525-7000
Model 4525-7000 Without Stands The system is shipped in one large wooden crate with two detector assemblies containing all accessories, hardware, and options inside the crate. The total shipping weight is approximately 680 kg (1500 lb). With Stands The system is shipped on two large wooden pallets. Each pallet will contain one stand and one detector assembly with some accessories already attached. -
Page 6: Model 4525-14000
Model 4525-14000 Without Stands The system is shipped in two large wooden crates with two detector assemblies in each containing all accessories, hardware, and options inside the crate. The total shipping weight is approximately 1360 kg (3000 lb). With Stands (Horizontal Configuration) The system is shipped on two large wooden pallets. -
Page 7: Section 2 - Installation
Section 2 - Installation This section is intended to outline the standard installation of a system and does not cover actual termination of cables, which is normally performed by Ludlum Measurements, Inc. (LMI) field service technicians. The following drawings are provided to facilitate the process in preparing your site for installation. -
Page 8: System Buffer Zone
Placing a stop sign at the entrance to this buffer zone is highly recommended. See Drawings listed below for an aerial view showing the buffer zone. Model 4525-7000: Drawing 517 x 692B Model 4525-10500: Drawing... -
Page 9: Anchoring The Stands
511 x 836. Due to the close tolerances of the anchor bolt holes, the anchor bolts must be placed according to the dimensions specified on the Anchor Bolt Template drawings. Model 4525-7000: Drawing 511 × 461, 517 x 677 Model 4525-10500: Drawing 511 ×... -
Page 10: Leveling The Stands
Leveling the Stands Once the concrete has cured and all the bolts are straight, the mounting points will need to be leveled. Shims may be used, but the proper method of using leveling nuts is highly recommended as described below. Run a set of leveling nuts on the bolts as low as allowable (one nut per bolt). -
Page 11: Lifting The Stands
Lifting the Stands Note: LMI recommends the detector assemblies be placed and secured into the stands prior to lifting the stand into place. If stands were purchased with your system, the detector assemblies will come pre-assembled with the stands. This can be done by placing the stand on ground level and using lifting straps to lower the detector assembly into the stand and securing using the provided hardware. -
Page 12: Squaring The Stands
Squaring the Stands After the lower stands have been lifted and secured into place, it is crucial that they are square with each other. Failure to do so will result in sensor alignment issues that cannot be resolved with the included sensor mounting brackets. The opposing front outside corners of the stands should be within 1.27 cm (1/2 of an inch) of each other on the diagonal reading. -
Page 13: Mounting The Control Box
Mounting the Control Box The four provided 3/8 x 16-inch stainless steel bolts with a length of 1.9 cm (0.75 in.) should be used to mount the control box to the back of the stand containing detector 1. Using bolts longer than the specified may cause damage to the detector assemblies’ enclosure. Stands purchased with your system will have tapped holes to facilitate the installation of the control box. -
Page 14: Conduit Requirements
The bottom of each detector enclosure and the control box is pre-drilled for conduit connections required for a standard installation. Refer to the following drawings for conduit requirements at the concrete pad. Model 4525-7000: 517 x 692C Model 4525-10500: 517 x 693C... -
Page 15: Section 3 - Checklist And Photos For Technician
Section 3 – Checklist and Photos for Technician The following checklist and photo requirements will be required to be submitted prior to having a field service technician scheduled for the on-site commissioning of the system. Installation Checklist Yes, No, N/A Requirement Details Foundation for detectors is placed where the detectors have a 3 m (10 ft) “buffer zone”... -
Page 16: Photo Requirements
Photo Requirements No. of Photos Requirement Details System in relation to the scale for perspective and to ensure the 3 m (10 ft) buffer zone is 4 each adequate and enforced. Control box mounted on the back side of the stand with detector 1 and height from 1 each ground for easy accessibility. -
Page 17: Section 4 - Drawings & Diagrams
Model 4525 G5 4-Detector Vertical Upper Stand 517 x 562C Model 4525 Anchor Bolt & Concrete 511 x 836 Model 4525-7000 Conduit Template Guide 517 x 677 Model 4525-7000 Anchor Bolt Template 511 x 461 Model 4525-10500 Anchor Bolt Template... - Page 18 Page 18 of 44...
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