1. Manuals
  2. Brands
  3. Ludlum Measurements Manuals
  4. Measuring Instruments
  5. 4525 GENERATION IV Series
  6. Installation manual

Ludlum Measurements 4525 GENERATION IV Series Installation Manual

Radiation portal monitor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
LUDLUM MODEL 4525 GENERATION IV SERIES
RADIATION PORTAL MONITOR
Serial Number GM5179 and Succeeding
MODELS
4525-5000
4525-7500
4525-10000
4525-12500
4525-15000
INSTALLATION MANUAL
December 2020
Serial Numbers

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 4525 GENERATION IV Series and is the answer not in the manual?

Questions and answers

Related Manuals for Ludlum Measurements 4525 GENERATION IV Series

Summary of Contents for Ludlum Measurements 4525 GENERATION IV Series

  • Page 1 LUDLUM MODEL 4525 GENERATION IV SERIES RADIATION PORTAL MONITOR MODELS 4525-5000 4525-7500 4525-10000 4525-12500 4525-15000 INSTALLATION MANUAL December 2020 Serial Number GM5179 and Succeeding Serial Numbers...
  • Page 2 LUDLUM MODEL 4525 GENERATION IV SERIES RADIATION PORTAL MONITOR MODELS 4525-5000 4525-7500 4525-10000 4525-12500 4525-15000 INSTALLATION MANUAL December 2020 Serial Number GM5179 and Succeeding Serial Numbers...
  • Page 4 STATEMENT OF WARRANTY Ludlum Measurements, Inc. warrants the portal monitor covered in this manual to be free of defects due to workmanship, material, and design for a period of 24 months from the date of delivery. The calibration of a product is warranted to be within its specified accuracy limits at the time of shipment.
  • Page 5 LUDLUM MEASUREMENTS, INC DESIGNER AND 501 Oak Street MANUFACTURER P.O. Box 810 Sweetwater, Texas 79556 Scientific and Industrial Website: www.ludlums.com Instruments (800) 622-0828 / (325) 235-5494 Ludlum Model 4525 Site Preparation Checklist This check list and the described photos must be submitted to rsdtech@ludlums.com...
  • Page 6 LUDLUM MEASUREMENTS, INC DESIGNER AND 501 Oak Street MANUFACTURER P.O. Box 810 Sweetwater, Texas 79556 Scientific and Industrial Website: www.ludlums.com Instruments (800) 622-0828 / (325) 235-5494 Ludlum Model 4525 Site Photo Requirements This list of Photos and the Check List must be submitted to rsdtech@ludlums.com...

  • Page 7: Table Of Contents

    Cable Requirements 2-15 Wiring 2-16 Detector Wiring 2-17 Remote Display 2-18 Cat-5E LAN Cabling 2-18 Supervisor Computer 2-19 Miscellaneous Requirements 2-19 Software and Network Installation Software Installation Network Installation Software License Agreement Drawings and Diagrams Ludlum Measurements, Inc. December 2020...

  • Page 8: Overview

    Model 4525 Generation IV Series Installation Manual Section 1 Section Overview The Ludlum Model 4525 Radiation Portal Monitor or “gate monitor” is designed to detect very low levels of radiation, typically in vehicle loads as they are driven between the detectors. Usually the radiation detectors are placed right before a weigh scale.

  • Page 9: Detector Stand Installation

    4525-5000, 4525-7500, Model 4525-10000, Model 4525 12500, and Model 4525- 15000 Radiation Detection Systems. It does not cover actual termination of cables, which is normally performed by Ludlum Measurements, Inc. (LMI) technicians. The stand installation covers the following items: Shipping Crates Stand Location –...
  • Page 10 Model 4525 Generation IV Series Installation Manual Section 2 4525-5000 RATE ONTENTS OF THE ODEL WITHOUT STANDS The system is shipped in one crate containing:  Two large (approximately 116.8 x 116.8 x 22.9 cm {46 in x 46 in x 9 in.}) white detector boxes labeled Detector 1 and Detector 2 ...
  • Page 11 Model 4525 Generation IV Series Installation Manual Section 2  If a computer is purchased with the system, it will be inside the crate.  Any other optional items will be packed in the crate with the detectors.  One crate is approximately 681 kg (1500 lb), and the other is approximately 454 kg (1000 lb).
  • Page 12 Model 4525 Generation IV Series Installation Manual Section 2 4525-12500 RATE ONTENTS OF THE ODEL WITHOUT STANDS The system is shipped in two crates. The first crate contains: Detector 1 and Detector 2 and peripherals.  Two large (approximately 116.8 x 116.8 x 22.9 cm {46 in x 46 in x 9 in.}) white detector boxes labeled Detector 1 and Detector 2 ...
  • Page 13 Model 4525 Generation IV Series Installation Manual Section 2 4525-15000 RATE ONTENTS OF THE ODEL WITHOUT STANDS The system is shipped in two crates. The first crate contains: Detector 1 and Detector 2 and peripherals.  Two large (approximately 116.8 x 116.8 x 22.9 cm {46 in x 46 in x 9 in.}) white detector boxes labeled Detector 1 and Detector 2 ...
  • Page 14 Model 4525 Generation IV Series Installation Manual Section 2 Pallet Contents of the Model 4525-5000 and 10000 with stands It is shipped on one pallet that contains two large yellow I-beam frame assemblies with white detectors attached. For a M 4525-5000, the pallet holds one detector per frame assembly. For the M 4525-10000, the pallet holds 2 detectors per frame assembly.

  • Page 15: Stand Location - Buffer Zone

    Lightning Protection Ludlum Measurements offers an optional lightning protection setup to reduce damage from a lightning strike. See drawing 511 x 1067 in the back of the manual for an example. Contact an LMI representative for more information.

  • Page 16: Stand Orientation

    Model 4525 Generation IV Series Installation Manual Section 2 Stand Orientation Detector 1 is connected to the office supervisor computer and mains power. Detector 1 should go on the side with the four conduits coming out of the pad. The other detectors are only connected to Detector 1. See figures below for layout.
  • Page 17 Model 4525 Generation IV Series Installation Manual Section 2 4525-10000 ODEL 4525-12500 ODEL 4525-15000 ODEL Ludlum Measurements, Inc. Page 2-9 December 2020...

  • Page 18: Typical Stand Setup

    Model 4525 Generation IV Series Installation Manual Section 2 Typical Stand Setup To see a typical installation of the gate monitors, see the following drawings: Model 4525-5000: Drawings 511 x 928 and 511 x 928A Model 4525-7500: Drawings 511 x 928C and 511 x 928D...
  • Page 19 Start leveling from the highest nut, using a 0.61 m (2 ft) (or larger) level in the pattern described below. The stands should be level and plumb within 0.17 cm (1/16 of an inch) over a 0.61 m (2 ft) distance. Model 4525 Generation IV Series Individual Stand Leveling Ludlum Measurements, Inc. Page 2-11...
  • Page 20 Model 4525 Generation IV Series Installation Manual Section 2 IFTING Systems purchased without stands:  Each detector weighs approximately 340 kg (750 lb).  For side detectors, position lifting straps around and under the detector and carefully raise them into position. Use straps that are capable of holding the weight and that will not scratch or otherwise damage the detectors when being lifted into position.
  • Page 21 Model 4525 Generation IV Series Installation Manual Section 2 Model 4525-7500, 12500 and 15000 side stand leg extensions  The weight of each leg extension is approximately 34 kg (75 lb), and the system comes with 4 extensions. Attach properly rated lifting lugs to the top of the extension and carefully lift it into position.
  • Page 22 Model 4525 Generation IV Series Installation Manual Section 2  The recommended bolts for mounting the detectors to the stands are ½ inch, either Grade 3 zinc plated steel or stainless steel or better. Typical tightening torque is 69 ft-lb.

  • Page 23: Conduit Requirements

    Model 4525 Generation IV Series Installation Manual Section 2 Conduit Requirements The bottom of each detector is pre-drilled for conduit connections. Refer to Drawing 511 x 928Q for conduit sizes and locations in the concrete pad. Note: All additional conduit, from out of the concrete up to the enclosures, should be LIQUID-TIGHT METALLIC.

  • Page 24: Wiring

    Model 4525 Generation IV Series Installation Manual Section 2 Wiring I/O Relay Board to Interconnect I/O R ELAY OARD ELDEN ABLE NTERCONNECT BOARD 5396-555 8774 5396-933 OR EQUIVALENT 4 Pin MTA (Det 1, 2, or 3) 14 Pin MTA (to electronics)

  • Page 25: Detector Wiring

    Model 4525 Generation IV Series Installation Manual Section 2 Detector Wiring Primary and Secondary Preamp Cable REAMP NTERCONNECT OARD 6 Pin MTA Labeled Detector Primary, etc. 10 N/C 9 N/C 8 N/C 7 N/C 6 Green 6 Black from Green Black...

  • Page 26: Remote Display

    Model 4525 Generation IV Series Installation Manual Section 2 Remote Display OUNTING The remote box must be securely attached to the wall using at least two screws. Four holes have been provided to ensure proper attachment. Sound judgment must be used to provide a secure platform for the depression of the reset button.

  • Page 27: Supervisor Computer

    Model 4525 Generation IV Series Installation Manual Section 2 Supervisor Computer The supervisor computer provides a common link from the monitor(s) to a common screen. This allows the printing of alarms, adjusting of set points, and the monitor of multiple systems at one time. The Supervisor Computer also records data seen from all the systems for further analysis.

  • Page 28: Software And Network Installation

    SVGA monitor capable of a resolution of 640 x 480 or greater Sound card with speakers for audible voice alarms Note: Before installing any new software, please read the Ludlum Measurements software license agreement at the end of this section and un-install all previous versions.

  • Page 29: Network Installation

    Model 4525 Generation IV Series Installation Manual Section 3 Network Installation The software uses both UDP (User Datagram Protocol) and TCP (Transmission Control Protocol) to communicate with the Model 4525. For communication between the Supervisor software and the Model 4525, port 23 (TCP) and port 20034 (UDP) are used.
  • Page 30 Model 4525 Generation IV Series Installation Manual Section 3 from 192.168.200.2 to 192.168.200.254 (192.168.200.1 is reserved for default.) Workstation IP addresses begin at 192.168.200.2. Model 4525 IP addresses begin at 192.168.200.4. Camera IP addresses begins at 192.168.200.20. Any other device will use IP addresses beginning at 192.168.200.200.
  • Page 31 Model 4525 Generation IV Series Installation Manual Section 3 To check the IP address on a workstation, open a command prompt (Start/All Programs/Accessories/Command Prompt) and type “ipconfig” and press [Enter]. The current network configuration for the Local Area Connection will be displayed.
  • Page 32 Model 4525 Generation IV Series Installation Manual Section 3 T-568A S TRAIGHT HROUGH THERNET ABLE The T-568A Standard should be used in all new installations. T-568B S TRAIGHT HROUGH THERNET ABLE Ludlum Measurements, Inc. Page 3-5 December 2020...
  • Page 33 Model 4525 Generation IV Series Installation Manual Section 3 RJ-45 C ROSSOVER THERNET ABLE A crossover cable is required to connect two devices directly without using a hub or switch or when connecting two hubs together. A crossover cable is made by wiring one end to the T-568A standard and the other end to the T-568B standard.
  • Page 34 Model 4525 Generation IV Series Installation Manual Section 3 1. Strip off approximately 2.5 cm (1 in.) of the cable jacket. Be careful not to nick any of the wires or you will need to start over. 2. Untwist the four pairs and straighten them out.
  • Page 35 Model 4525 Generation IV Series Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-8 December 2020...
  • Page 36 Model 4525 Generation IV Series Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-9 December 2020...
  • Page 37 Model 4525 Generation IV Series Installation Manual Section 3 Ludlum Measurements, Inc. Page 3-10 December 2020...

  • Page 38: Drawings And Diagrams

    Model 4525 Generation IV Series Installation Manual Section 4 Section Drawings & Diagrams Model 4525-5000 TYPICAL INSTALLATION, Drawing 511 x 928 Model 4525-5000 Model 4525-5000 DETECTOR ELEVATION, Drawing 511 x 928A system Model 4525-5000 RAIN SHIELD, Drawing 511 x 928Y...
  • Page 39 Model 4525 COMPUTER, Drawing 396 x 850 Model 4525 ANCHOR BOLT TEMPLATE, Drawing 511 x 997 Model 4525 ANCHOR BOLT AND CONCRETE, Drawing 511 x 836 Model 4525 GEN IV LIGHTNING PROTECTION, Drawing 511 x 1067 Ludlum Measurements, Inc. Page 4-2 December 2020...

This manual is also suitable for:

4525-50004525-75004525-100004525-125004525-15000

Table of Contents