ABB IndustrialIT enabled TB82 Series Operating Instructions Manual
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ABB IndustrialIT enabled TB82 Series Operating Instructions Manual

ABB IndustrialIT enabled TB82 Series Operating Instructions Manual

Profibus pa ph/orp/pion transmitters
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Operating
Instructions
TB82 Transmitter Series
PROFIBUS PA
pH/ORP/pIon Transmitters
Model TB82PH

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Summary of Contents for ABB IndustrialIT enabled TB82 Series

  • Page 1 Operating TB82 Transmitter Series Instructions PROFIBUS PA pH/ORP/pIon Transmitters Model TB82PH...

  • Page 2: Use Of Instructions

    As a part of ABB, a leader in process automation technology, we offer customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.

  • Page 3: Table Of Contents

    PROFIBUS PA Address (PA.ADR) State....20 documents: Serial Number (SER.NUM) State ......20 Device Identification Select (ID.SEL) State ....20 • Document 30 Fb 10 Fieldbus Solutions from ABB Damping State ............20 - Technical brochure TRANSMITTER'S FIELDBUS FUNCTIONALITY..20 • IEC 61158-2 Fieldbus standard for use in Electronic Device Data (GSD Files) .......

  • Page 4: Transport

    TRANSPORT PRODUCT IDENTIFICATION After factory calibration, the instrument is packed in a The following data plates shown in Figure 1 identify carton, intended to provide protection from physical the instrument. damage. The Nameplate (Reference A) provides information concerning product identity code (i.e., STORAGE...

  • Page 5: Principle Of Operation

    PRINCIPLE OF OPERATION TB82PH pH/ORP/pION PROFIBUS variable compensating for the combined effects of Transmitter provides on-line measurement of liquid circuit tolerances, sensor calibration information, and properties industrial environments using temperature effects. Permanent memory stores advanced microprocessor-based technology. transmitter and sensor specific information such as: Fieldbus wiring provides transmitter power and digital communication based on the PROFIBUS PA protocol.
  • Page 6 . . . PRINCIPLE OF OPERATION S ig n a l M ic ro c o n tro lle r P o w e r S u p p ly C o n d itio n in g D is p la y C o m m u n ic a tio n s C irc u it C irc u it...

  • Page 7: Installation

    INSTALLATION Besides the normal precautions for storage and 3/8” 5/16” NUT INSTRUMENT FLATWASHER handling of electronic equipment, the transmitter 5/16” 4TB4711-0013 MOUNT 4TB4710-0028 FLATWASHER (4 TYP) BRACKET (8 TYP) contains static sensitive devices. Since 4TB4710-0025 4TB5008-0071 3/8” NUT (4 TYP) 4TB4711-0020 semiconductors can be damaged by the direct (4 TYP)

  • Page 8: Electrical Connections

    ELECTRICAL CONNECTIONS The terminal blocks located in the rear of the transmitter accept wire sizes from 12 to 24 AWG. Pin-style terminals should be used for all connections. The terminal block label identifies all electrical connections and should be followed when wiring the transmitter.

  • Page 9: Specification

    . . . ELECTRICAL CONNECTIONS COLOR REAR VIEW TERMINAL FUNCTION CODE Sense TB2-1 Blue TB2-2 Guard Black TB2-3 Reference TB2-4 TB2-5 White SENSE TB2-6 GUARD TB2-7 SHIELD SOL GND TB2-8 SHIELD Figure 10 – BNC Adapter Sensor Connections To ensure fault-free communication, the bus must be The table below lists some considerations that have properly terminated at both ends.

  • Page 10: Local Hmi Operating Procedures

    LOCAL HMI OPERATING PROCEDURES TB82PH pH/ORP/pION PROFIBUS Due to the limited number of characters supported by Transmitter has seven main operating modes: the secondary display, many of the prompts take the Measure, Calibrate, Output/Hold, Configure, Security, form of a text abbreviation (see Glossary of Secondary Display and Utility.

  • Page 11: Measure Mode

    MEASURE MODE The Measure Mode is the normal operating mode of displaying the process temperature in degrees the transmitter. In this mode, the process variable, Celsius; however, it can be changed to display the fault conditions, and secondary display information process temperature in degrees Fahrenheit, reference are displayed.

  • Page 12: Temperature Calibrate State

    The Two-Point Calibrate State conducts offset and slope adjustments on the sensor input to determine its Notes: 1) Previously entered buffer values are retained. 2PT.CAL response characteristics. This calibration is typically conducted before the sensor is installed into its final 23.0 11.00 location and periodically during the life of the sensor...

  • Page 13: Edit Calibrate State

    Reset Calibrate State TMPCAL MEASURE The Reset Calibrate State sets the sensor and Toggle between degrees C and degrees F. Show last selected units. temperature calibration data to factory values. This state purges calibration history and should be initiated before calibrating a new sensor. MEASURE CALIBRATE OUT/HOLD...

  • Page 14: Output/Hold Mode

    OUTPUT/HOLD MODE The Output/Hold Mode provides the ability to view a limited number of Transducer Block (TB) and Analog OUT/HOLD Input (AI) Function Block parameters. Parameter 0.00 MEASURE MEASURE CALIBRATE OUT/HOLD viewing is limited to the TB Process Variable Range CONFIGURE SECURITY TB.PV.LO...

  • Page 15: Analyzer State

    The Modify Configure State contains all the available Analyzer State settings that establish the functionality of the transmitter. Upon receipt of the transmitter, the The Analyzer State sets the type of measurement default configuration (unless otherwise specified by (i.e., Process Value). The setting of this parameter the customer when ordering the transmitter) will be must match with the type of sensor being used.

  • Page 16: Temperature Sensor State

    These effects can be empirically reference electrode requires servicing. Typically, a determined included temperature new ABB sensor will have a reference impedance of 1 compensation algorithm using Automatic to 2 kohms. Performance of the reference electrode Nernstian with Solution Coefficient Temperature is typically unaffected up to as high as 100 kohms, the Compensation option.

  • Page 17: Linearity Type State

    CONFIG TC.TYPE TC.TYPE LIN.TYP EXIT RETURN Default or Previously Last Selected Last Selected Entered Values 7.02 7.02 MEASURE MEASURE 7.02 10.00 MEASURE MEASURE CALIBRATE CALIBRATE CALIBRATE CALIBRATE OUT/HOLD OUT/HOLD OUT/HOLD OUT/HOLD CONFIGURE CONFIGURE CONFIGURE CONFIGURE SECURITY SECURITY MANUAL AUT.SOL SECURITY SECURITY DISPLAY DISPLAY...

  • Page 18: Security Mode

    SECURITY MODE The Security Mode establishes password protection against unauthorized changes transmitter SECUR functions. Password protection can be assigned to Bypass if no items are MEASURE password protected. the Security, Calibrate, and Configure Modes. PASSWD Additional Security functions are available in the Last Selected Physical Block and will be discussed in Physical Block...

  • Page 19: Utility Mode

    UTILITY MODE The Utility Mode provides access to powerful Reset Configuration State functions used during normal operating conditions. These functions have been separated into Reset Configuration State returns two categories: Factory and User. Factory functions configuration to factory default settings. If the are strictly reserved for factory personnel.

  • Page 20: Profibus Pa Address (Pa.adr) State

    TB82 Serial Number (SER.NUM) State transmitter. When using the Manufacturer Specific ID, the manufacturer GSD (ABB 5101.GSD), DTM, or The device serial number represents a unique EDD device file must be used. production number of the device assigned by the manufacturer.

  • Page 21: Electronic Device Data (Gsd Files)

    • Transducer Block with calibration capability: Electronic Device Description (EDD) This block contains configuration parameters, calibration functions, and diagnostic data. Electronic Device Description files define the device properties of the field device. These files provide the transmitter allows different types information that is used by engineering tools to communication services as described by the Fieldbus simplify configuration and commissioning tasks.
  • Page 22 The Function Blocks are fundamental for providing • Bytes – Lists the memory size of the block the control system behavior. Typical Function Blocks parameter. include Analog Input (AI) and Analog Output (AO) • Store - Defines the type of variable for the block Blocks.

  • Page 23: Device Management

    Device Management defines the directory of supported blocks and block parameters. The following table lists the Device Management parameter information. DEVICE MANAGEMENT Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type Standard Parameters HEADER...

  • Page 24: Physical Block

    Software Revision Simple VisibleString REVISION Revision HARDWARE_ Current Hardware Revision Simple VisibleString REVISION Revision DEVICE_MAN_ID Manufacturer Identification Simple Unsigned16 26 (ABB) TB82PH PA DEVICE_ID Device Identification Simple VisibleString DEVICE_SERIAL_ Device Serial Number Simple VisibleString Device Diagnosis DIAGNOSIS Simple OctetString Information DIAGNOSIS_...
  • Page 25 The Transducer Block contains block parameters that configure the device’s functionality. It insulates the sensor characteristics and signal conditioning from the other device Function Blocks. Specifically, it interprets the sensor signal based on configured values, applies factory and process calibration data, compensates for temperature and process effects, and converts the resulting values in the configured Engineering Units that can be used by the Analog Input Blocks contained within the device.
  • Page 26 pH/ORP/pION TRANSDUCER BLOCK Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type Standard Parameters BLK_DATA Block Data Record DS-32 ST_REV Static Revision Simple Unsigned16 TAG_DESC Tag Description Simple OctetString Spaces STRATEGY Strategy Simple...
  • Page 27 Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type SECONDARY_ Secondary Value 4 Record DS-33 VALUE_4 Value Simple Float Status Simple Unsigned8 SECONDARY_ Secondary Value 4 Unit Simple Unsigned16 1342 1342=% VALUE_UNIT_4 FUNC_GEN_LIN_...

  • Page 28: Transducer Block

    The Analog Input (AI) Function Blocks are used to publish Primary and Secondary Variable data onto the fieldbus segment. AI1 is fixed to the Primary Variable; however, AI2 can be mapped to any one of the five variables. These include and are limited to the primary process variable (i.e., pH or mV depending on PRIMARY_VALUE_TYPE) or any one of the secondary process variables (i.e., temperature, sensor input in mV, reference electrode impedance value in kohms, and function generator output in percentage units).
  • Page 29 ANALOG INPUT 1 - FUNCTION BLOCK Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type Standard Parameters BLK_DATA Block Data Record DS-32 ST_REV Static Revision Simple Unsigned16 TAG_DESC Tag Description Simple OctetString Spaces...
  • Page 30 Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type TB82PH Specific Analog Input Block Parameters Device TREND_VAR AI OUT Trend Record Specific Block Index Unsigned16 3 = AI1 Block Parameter relative index Unsigned16 26 = AI OUT parameter 0=Not initialized (Trend Disabled)
  • Page 31 The following diagram illustrates the Analog Input Two Function Block design. Transducer AI Block Direct Block Output Scaling Simulation Enabled Linearization Type Channel Value SIMULATE LIN_TYPE OUT_SCALE PV (pH or mV) OUT_UNIT_TEXT Channel Value Channel Value Percent Range Value Damping (Temperature) CHANNEL PV_SCALE...
  • Page 32 ANALOG INPUT 2 - FUNCTION BLOCK Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type Standard Parameters BLK_DATA Block Data Record DS-32 ST_REV Static Revision Simple Unsigned16 TAG_DESC Tag Description Simple OctetString Spaces...
  • Page 33 Slot Relative Object Object Name Description Slot Data Type Bytes Store Access Default Valid Range Note Index Index Type TB82PH Specific Analog Input Block Parameters Device TREND_VAR AI OUT Trend Record Specifc Block Index Unsigned16 3 = AI2 Block Parameter relative index Unsigned16 26 = AI OUT parameter 0=Not initialized (Trend Disabled)
  • Page 34 Note. A) PRIMARY_VALUE_TYPE parameter establishes the type of measurement the device is performing. The default measurement type is pH. When writing to this parameter (i.e., switching the device measurement type to ORP or pION), the AI Block linked to PV channel should be kept in OOS mode until all the necessary TB and AI variables are properly configured.
  • Page 35 TABLE 1 TABLE 7 PRIMARY_VALUE_TYPE Codes AI Engineering unit codes AI CHANNEL = PRIMARY_VALUE (Channel 1) PION 1422 pH for PRIMARY_VALUE_TYPE = 111 (pH) 1243 mV for PRIMARY_VALUE_TYPE = 114 TABLE 2 (ORP) and 118 (PION) Engineering unit codes related CHANNEL Temperature (Channel...

  • Page 36: Cyclical Configuration Data

    The table below gives a summary of the relation between the selected measurement and available variables/channels that can be used as an input for the Analog Input Function Blocks. TYPE OF MEASURE (TB_PRIMARY_VALUE_TYPE) pION Channel 1 (AI1 and AI2) pH Value ORP value in mV PION value in mV (TB PV)

  • Page 37: Hardware Dip Switch Functions

    HARDWARE DIP SWITCH FUNCTIONS There are four switches on the Microprocessor/Display PCB Assembly that perform unique transmitter functions. The figure below shows the location and function of these switches. Dip Switch Location ON Positon ON = Write Lock OFF = Write Unlock Not Used Not Used ON = Cold Start...

  • Page 38: Simple Fault Finding

    The Return Materials Authorization (RMA) number must be sent with the instrument. Equipment returned to ABB Inc. with incorrect or incomplete information may result in significant delays or non-acceptance of the shipment. At the time the RMA number is given, an estimate of the repair costs will be provided, and a customer purchase order will be requested.

  • Page 39: Diagnostic Information

    DIAGNOSTIC INFORMATION The TB82PH PROFIBUS PA transmitter performs a number of diagnostic checks on hardware, software, and sensor functions. If a nonconforming condition is detected, the user is alerted to faults locally by a flashing FAULT indicating icon and remotely by a configuration and/or system/host tool. When using the local HMI, diagnostic faults are interrogated using the FAULT Info key while the transmitter is in the Measure Mode.
  • Page 40 Fault Code Fault Text Corrective Action String HI.PV Verify process conditions are within transmitter range values. Verify sensor wiring is properly connected. Verify sensor wiring is free of nicks, cuts, breaks and/or open connections. Verify configuration settings are correct. Verify manual or measured temperature value is correct. If a temperature sensor is not being used, verify that TMP.SNS is set to none in the transmitter configuration.

  • Page 41: Calibration Diagnostic Messages

    Inspect the glass electrode for breaks or cracks. If identify the problem. If nothing can be seen, a few breakage is a problem, contact your local ABB electrical tests using a digital multimeter can be representative for alternative electrode choices or performed to determine if the sensor is at fault.

  • Page 42: Sensor Electronic Test

    O-rings appear distorted or Temperature Sensor lead and each of the other swollen, contact your local ABB representative for sensor leads (i.e., blue, yellow, black, green, and alternate material choices. heavy green leads). The reading must be less than 0.05 nS.

  • Page 43: Diagnostic Information Received From The Fieldbus

    DIAGNOSTIC INFORMATION RECEIVED FROM THE FIELDBUS Dynamic variables and diagnostic information are continually passed onto the fieldbus during each device transmission. Most engineering tools and/or system/host workstations provide the ability to view such information. Dynamic variable status contains two components: data quality and sub-status. The following table briefly outlines the dynamic variable status.
  • Page 44 Problem/Error Problem & Code and Text Error PV Status PB Diagnosis PB Global Status Prompt Status Status Status Status Description Code Text Hardware Electronic Process Variable Failure, Measurement PV.AD (Device (Device (Device Failure Over/Under Range Failure, Maintenance failure) failure) Failure) Required Hardware Electronic Failure, Measurement...

  • Page 45: Alarm Type

    Alarm Summary Whenever an alarm is enabled and the alarm condition occurs, the relevant bit in the ALARM_SUM object of the corresponding block is set. Alarm Type Description Supported by AI. Indicated when the OUT value goes above the HI_HI_LIM value HI_HI_Alarm and cleared when the OUT value drops back down below the HI_HI_LIM minus ALARM_HYS values.

  • Page 46: Dismantling And Reassembly

    DISMANTLING AND REASSEMBLY Remove Power Supply and/or Input Warning. Assemblies by unscrewing the two Phillips Substitution of any components other than screws and unplug the assemblies from their those assemblies listed in this section will connectors. compromise the certification listed on the Remove Microprocessor/Display PCB Assembly transmitter nameplate.

  • Page 47: Specifications

    SPECIFICATIONS Property Characteristic/Value Process Display Range -2 to +16.00 pH -1999 to +1999 mV pION -1999 to +1999 mV Temperature Display Range -20 to 300 C (-4 to 572 Sensor Temperature Range to 140 C (32 to 284 Resolution, Display 0.01 pH 1 mV pION...
  • Page 48 Property Characteristic/Value Maximum Span (full scale settings) 14 pH (0 to 14 pH) 3998 mV (-1999 to 1999 mV) pION 3998 mV (-1999 to 1999 mV) Temperature C, 252 F (0 to 140 C, 32 to 284 Damping Continuously adjustable from 0.0 to 99.9 seconds Supply Voltage Range 9 to 32 Vdc (9 to 24 Vdc for agency certified IS applications) 15 mA quiescent current...
  • Page 49 Property Characteristic/Value EMC Requirements CE certified: Electromagnetic Conformance - IEC61326-1: 2000 EN55011: 1991 (CISPR11: 1990) Class A EN61000-4-2: 1995 4 kV Contact 6 kV Indirect EN61000-4-3: 1997 10 V/m EN61000-4-4: 1995 1 kV EN61000-4-5: 1995 2kV Line to Earth 1kV Line to Line EN61000-4-6: 2001 EN61000-4-8: 1994 30A/m...

  • Page 50: Glossary Of Programming Text Prompts

    GLOSSARY OF PROGRAMMING TEXT PROMPTS TEXT STRING DESCRIPTION 1PT.CAL One Point Calibration. 2PT.CAL Two Point Calibration. 3K.BLCO 3 kohm Balco (Temperature Compensation). AI-.BLK Analog Input Block where ‘-‘ is the block number. AI-.OUT Analog Input Output value where ‘-‘ is the block number. ANALZR Analyzer State.

  • Page 51: Reference Impedance

    TEXT STRING DESCRIPTION PT 100 Pt100 Ohm RTD. PV OFF Process Variable Offset Value for the installed sensor. PV SLP Process Variable Slope Value for the installed sensor. REF Z Reference Impedance. RESET? Query to Reset parameters to default values. REV.A10 Software Revision A10.

  • Page 52: Factory Default Settings

    TB82PH WORKSHEET Tag: Date: Analyzer Type: pION REF Z: ______ kohm REF Z: _____ kohm GLASS ANTIMONY CUSTOM ISO PT:______ pH ASY POT:______ mV REF Z:______ kohm Temperature Sensor None 3k Balco Pt 100 Temperature Compensation Type: Manual Auto Auto Solution ______ Coeff.: Diagnostics:...

  • Page 53: Products & Customer Support

    PRODUCTS & CUSTOMER SUPPORT A Comprehensive Instrumentation Range Customer Support ABB Instrumentation provides a comprehensive after Analytical Instrumentation sales service via a Worldwide Service Organization. Contact one of the following offices for details on your • Transmitters nearest Service and Repair Center.

  • Page 54: Trouble Sheet

    Shipping information for the return of the equipment Material returned for factory repair, should be sent to the nearest ABB Service Center, transportation charges prepaid by the Purchaser. Please enclose this sheet duly completed to cover letter and packing list...

  • Page 55: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY ABB Incorporated 2175 Lockheed Way Carson City, NV 89706 We declare under our sole responsibility that the product: TB82PH PROFIBUS PA Transmitter Series is in conformity with the following standards: Electromagnetic Conformance - IEC61326-1: 2000 EN55011: 1991 (CISPR11: 1990)
  • Page 56 2175 Lockheed Way Oldends Lane Carson City, NV 89706 Stonehouse, Glos. UK, GL10 3TA ABB Automation has Sales & Customer Support expertise in over 100 countries worldwide Tel: +1 (775) 883-4366 Tel: +44 (0) 1453-826-661 Fax: +1 (775) 883-4373 Fax: +44 (0) 1453-827-856 www.abb.com/instrumentation...

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