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2.6 GPM, 3600 PSI Pressure Washer — EPA Compliant
Instructions for Installation/Set-up, Operation, Maintenance, & storage
This pressure washer produces hot-water high-pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
• CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled.
• Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
• Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
• Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
• Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
• Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials. Always keep a fire extinguisher rated "ABC" nearby.
• Burns: Pressure Washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See "Initial Set-Up/Installation" section
for where to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See the "Engine Manual" section of this manual for instructions on
capacity and viscosity recommendations.
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow rate
(see "Operations", section for detail), and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use.
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See "Storage" for more information.
Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer
functioning efficiently. See "Maintenance Schedule Summary" for frequency of servicing.
Owner's Manual
M115177
Equipment Protection Quick Facts
Any Questions, Comments, Problems, or Parts Orders
Call Powerhorse Product Support 1-866-443-2576
ITEM NUMBER: 115177
SERIAL NUMBER:
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Related Manuals for Powerhorse M115177
Summary of Contents for Powerhorse M115177
- Page 1 Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See “Storage” for more information. Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer functioning efficiently. See “Maintenance Schedule Summary” for frequency of servicing. Any Questions, Comments, Problems, or Parts Orders Call Powerhorse Product Support 1-866-443-2576...
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Page 3: Table Of Contents
Table of Contents Equipment Protection Quick Facts..............................1 TABLE OF CONTENTS..............................2 ABOUT YOUR PRESSURE WASHER..........................4 SPECIFICATION S................................. 5 COMPONENT IDENTIFICATIO N............................6 SAFET Y ..................................8 Hazard Signal Word Definitions..............................8 ON PRODUCT LABELS ...............................9 Decal Locations................................... De cals .......................................10 INITIAL SET-UP................................13 Step 1. - Page 4 PARTS LIST - MODEL 115177 – REV A.1……………………………………………………………………………………33 PUMP EXPLOSION ..............................34 PUMP PARTS LIST ..............................35 PUMP KIT PARTS LIST .............................. 36 ENGINE EXPLOSION ..............................37 ENGINE PARTS LIST ..............................38 ENGINE KIT LIST ................................39 ENGINE MANUAL ..............................40 ENGINE STARTING COMPONENTS ......................... 40 MAINTENANCE SCHEDULE .............................
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Page 5: About Your Pressure Washer
About Your Pressure Washer Thank you for purchasing a Powerhorse Pressure Site Location. Intended for outdoor use only. Washer! It is designed for long life, dependability, and Personal Protection. Wear safety apparel during top performance. operation, including safety glasses with side and top Intended Use. -
Page 6: Specifications
Specifications Model # 115177 FLOW OUTPUT PSI (bar) 3600 (248.3) GPM (l/min) 2.6 (9.84) Max Water Temp 149°F (65°C) ENGINE Engine Powerhorse Horsepower 212CC DIMENSIONS / COMPONENTS Length 37” Width 22.2” Height 38.8” 168lbs Weight SUPPLIES REQUIRED (not included) Refer to the “Engine Manual”... -
Page 7: Component Identification
Component Identification dry cell 1. Pump:Inspect for loose/broken parts prior to each use. 2. Pump inlet: Connect the outlet connection of the water heater. 3. Pump drain bolt:Drain the lubricating oil during pump. 4. Oil window: Check the oil loss to facilitate pump maintenance. 5. - Page 8 Component Identification 16. Spray gun: connect the high-pressure hose and lance. 17. Trigger:Pull to allow pressurized water to flow out of spray gun. 18. Upper stock: stores the spray gun. 19. Lance: connects the spray gun and the nozzle. 20. Gas tank fixing plate: protect the gas tank from being damaged. 21.
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Page 9: Safety
Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury. -
Page 10: On Product Labels
On Product Labels Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from Powerhorse Product Support at 1-866-443-2576 On-Product Warning Labels Location Part Number Description PH115177.D1... -
Page 11: Decals
Decals To order replacement safety labels, call Powerhorse Product Support at 1-866-443-2576... - Page 12 Decals Continued To order replacement safety labels, call Powerhorse Product Support at 1-866-443-2576...
- Page 13 Decals To order replacement safety labels, call Powerhorse Product Support at 1-866-443-2576...
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Page 14: Initial Set-Up
Initial Set- Up Step 1. Inspect & Unpack Upon receiving your item check for missing or damaged parts. See “Component Identification” section of this manual for a diagram of the pressure washer and its components. For missing or damaged components, please contact Product Support at 1-866-443-2576. •... - Page 15 Step 2. Assembly Gun Hook Assembly 3. Attach upper gun hook on the pressure washer Note: Remove contents from box and assembly can occur at this time. (2) M6 lo ck nuts Wheel to Base Assembly Attach lower gun hook on the pressure 1.
- Page 16 Wheel Assembly Instruction Step 1 Open the carton Accessory box Accessory box with universal wheel Take out wheels, axles and R pins from the accessory box Step 2 Wheels Pins Axles Step 3 Keep the whole unit on the pallet and install wheels...
- Page 17 Step 4 Move the unit till the frame bottom placed on the bump of pallet ( Take below images as reference) Outlet hose LPG inlet hose Take out universal wheels and bolts and install wheels Step 5 Bolts M8x16 Universal wheel...
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Page 18: Outdoor Use Only
Step 3. Select Suitable Location WARNING: High Pressure Fluid Injection Hazard Moving and Handling High-pressure fluid discharge from leaks (even pin-sized) or Moving your pressure washer around ruptured components can pierce skin and inject fluid into • Use the handles to manually move the pressure the body. - Page 19 Keep a fire extinguisher rated "ABC" nearby. Positioning: Keep it properly charged and be familiar with its 1. The pressure washer should be positioned use. on a firm, level (less than 3 degree slope), heat-resistant surface with good drainage Place the unit so that the exhaust fumes will not and a nearby water supply.
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Page 20: Operation
Operation Safety Rules for Operation NOTICE After you have checked and fueled the equipment Before starting the pressure washer, review the following general safety rules for operation: and positioned it in a suitable worksite, it is time to start your pressure washer. The following are the Conditions for Use procedures necessary for safe, successful operation Know how to stop. -
Page 21: Preparing For Operation
Preparing of Operation Never pull by hose. Do not move this machine by pulling on the hose. Hose or connections could fail Make sure that any regular maintenance has been performed as prescribed in “Maintenance & and result in catastrophic high pressure release of fluid as well as hose whipping. - Page 22 Add Fuel • If possible, move the pressure washer away from spilled fuel on the ground. WARNING: Fuel Fire/Explosion Hazard • Wipe up spilled fuel and wait 5 minutes for Gasoline is highly flammable and explosive. Heat, sparks, and flames can ignite fuel vapors, which can excess fuel to evaporate before starting become widespread during fueling.
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Page 23: Inspect Fuel System/Check For Leaks
Fill Engine Fuel Tank WARNING: High Pressure Fluid Injection Hazard Check the gasoline tank level. If needed, fill tank High-pressure fluid discharge from leaks (even pin- with fresh unleaded gasoline from a portable sized) or ruptured components can pierce skin and container: inject fluid into the body. - Page 24 Chemicals Drawing water out of a tank may cause pump cavitation and damage to your pump. This Please call Powerhorse Customer Service at pressure washer is designed for a pressurized 1-866-443-2576 to order additional nozzles. water source such as a city water faucet. However,...
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Page 25: Prime The Water Supply
CAUTION: Chemicals Containing Muriatic Acid Certain chemicals, such as bleach or those containing muriatic acid, will cause pump damage if introduced upstream through the pump's water inlet. It mixes the cleaning chemical into a low pressure Prime the Water Supply spray. -
Page 26: Gas System Ready (If Hot Water Cleaning Is Required)
Start-Up Procedures Gas system ready (if hot water cleaning is required) 1.Make sure the LPG tank is mounted in the rack and fully secured. Pump Components 2.Ensure that the LPG gas tank is properly connected Pressure regulating handle to the gas pipe assembly and that the gas tank valve is opened. -
Page 27: Begin High Pressure Spray
Start-Up Procedures Begin High Pressure Spray WARNING: High Pressure Spraying Safety • Keep spray away from people. Never direct discharge stream at or near any person. Do not allow any part of the body to come in contact with the fluid stream. High-pressure spray can cause serious skin, eye, or falling injuries. -
Page 28: Shutdown
Procedure: 1. Install one of the high-pressure spray nozzle Always turn off the engine and activate spray gun (always relieve system pressure first and follow trigger to relieve system pressure when: instructions for attaching a nozzle). the sprayer is unattended •... -
Page 29: Storage
Storage When you are finished using the pressure washer, you 1. Drain the water from the high pressure hose and must prepare the sprayer for storage and store it in a spray gun by depressing the trigger on the spray proper location. -
Page 30: Prepare Engine For Long Term Storage
Prepare Engine for Long Term Storage Prepare Pressure Washer for Storage Prepare the pressure washer for storage. First prepare the engine for long term storage if you will not be using the pressure washer for more than 1. Make sure the engine start switch is OFF. 30 days. -
Page 31: Maintenance & Repair
• Major repair. Major service, including the installation or replacement of parts, should be performed only by a qualified service technician. Obtain factory approved parts from Powerhorse Product Support at 1-866-443- 2576. -
Page 32: Inspect Spray System
Inspect Spray System Inspect Fuel System Inspect spray system for damage and leaks before Inspect the engine fuel system and check for leaks each use. before each use. Do not start pressure washer until all needed repairs have been completed. Do not start pressure washer until all needed repairs have been completed. - Page 33 COMMERCIAL USERS: All mechanical equipment, no matter how well designed, will need maintenance and repairs. A Powerhorse pressure washer is no exception. At times, a Powerhorse pressure washer may become inoperable because repairs are required. Powerhorse Product Support will assist in these repairs as needed, but if an...
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Page 34: Troubleshooting
Troubleshooting This section provides a list of the more frequently encountered pressure washer malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a qualified electrician or Service Center. ENGINE WILL NOT START Causes Solutions... -
Page 35: Parts Explosion- Model 115177 - Rev A.1
Parts Explosion - Model 115177 – Rev A.1 15 14 13 10 9 19.2 19.1 35 36 37 38 46 47 48... - Page 36 Parts List - Model 115177– Rev A.1 Ref No. Part Number Description PH115177.1 ENGINE DH212 PH115177.2 FLAT KEY PH115177.3 WATER PUMP PH115177.4 THE IMPERIAL BOLTS PH115177.5 UPPER GUN HOLDER PH115177.6 NUT M6*12 PH115177.7 FRAME PH115177.8 WHEEL PIN PH115177.9 NUT M6 PH115177.10 LATCH PH115177.11...
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Page 37: Pump Explosion
PUMP EXPLOSION... -
Page 38: Pump Parts List
PUMP PARTS LIST Ref No. Description Kit No. Qty Ref No. Description Kit No. Qty Hexagon socket head cap screw M8 * 40 Grade 12.9 (Dacromet) Screw M6x16-8.8 grade O-ring 4.5*2.65 Kit 3 Bearing cover (black) Check valve core Kit 3 O-ring 51.5x2.65 Check valve spring Kit 3... -
Page 39: Pump Kit Parts List
PUMP KIT PARTS LIST Kit No. Kit Description Ref No. Description Kit Part Number Oil seal 12x20x6 Locating sleeve Washer Seal kit PH115177.PK1 O-ring 22.4x1.8 Packing Support Water seal 12x20x5.3/2.8 Gasket 12*20*1.9 O-ring 10.6*1.8 Valve cover Inlet and outlet valve spring Valve kit PH115177.PK2 Inlet and outlet valve gasket... -
Page 40: Engine Explosion
Engine Explosion 58 57... -
Page 41: Engine Parts List
Engine Parts List Ref No. Part No. or Kit No. Description Ref No. Part No. or Kit No. Description CRANKCASE KIT 10 BOLT M6X25 BALL BEARING PACKING,INTAKE KIT 12 KIT11 OIL SEAL INSULATOR,CARBURETOR GOVERNOR ASSEMBLY PACKING,CARBURETOR KIT 7 SHAFT,GOVERNOR ARM AIR FILTER GASKET KIT 11 KIT4... -
Page 42: Engine Kit List
Engine Kit List Kit#2 Kit#4 Kit#1 Kit#3 Kit#8 Kit#5 Kit#9 58 57 Kit#10 Kit#7 Kit#6 Kit#11 Kit#13 Kit#12 Kit#12 Kit ref # Kit part# Description PH115177.EK1 Drain Bolt Kit PH115177.EK2 Throttle Kit PH115177.EK3 Valve Cover Kit PH115177.EK4 Governor & Spring Kit PH115177.EK5 Recoil Kit PH115177.EK6... -
Page 43: Engine Manual
Engine Manual WARNING BEFORE operating the engine, be sure to read this section of the manual, otherwise injury to personnel or damage to equipment may occur. Engine 1. Fuel Valve starting When the fuel valve is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. -
Page 44: Maintenance Schedule
Maintenanc Before First month Every 3 Every 6 Every year e schedule REGULAR SERVICE PERIOD each or 20 Hrs. months or months or or 300 50 Hrs. 100 Hrs. Hrs. Check level ○ Engine oil Change ○ ○ Check ○ Air filter Clean ○(1) - Page 45 Oil draining WARNING: Burn hazard and checking Never open oil port while engine is running. Hot oil can spray over face and body. oil level 1. Operate the pressure washer for 3 to 5 minutes to thin oil for easier draining. 2.
- Page 46 Clean air WARNING filter Never run the pressure washer without the air filter. Rapid engine wear will result. 1. Remove the air cleaner outside cover (A). Be careful to prevent dirt and debris from falling into the air cleaner assembly. 2.
- Page 47 1-866-443-2576 – Powerhorse. Please note, engines with the high-altitude kit installed operated at lower altitudes could cause severe engine damage and affect emissions compliance. When modified, a tag or decal should be added to the product stating that a high-altitude kit was installed and to remind you to re-service the carburetor (re-jet) when operating in lower altitude environments.
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Page 48: Limited Warranty
In addition to the normal warranty, Powerhorse shall warrant any normal wear item from defects in material or workmanship for a period of 90 days from the date of purchase by user. - Page 51 This page left intentionally blank...
- Page 52 Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 www.northerntool.com Assembled in the U.S.A of foreign components...
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