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Related Manuals for Groeneveld BEKA-MAX PICO
Summary of Contents for Groeneveld BEKA-MAX PICO
- Page 1 BEKA-MAX Grease lubrication pump PICO without control unit Version Original operating assembly manual © Groeneveld-BEKA GmbH 2022 Page All rights reserved!
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Page 2: Table Of Contents
8.5.2 Pressure limiting valves with micro switch ......... . 31 © Groeneveld-BEKA GmbH 2022... - Page 3 1 . Details of the manufacturer ............. . . 4 © Groeneveld-BEKA GmbH 2022...
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Page 4: Technical Data
Pump speed:................15 r.p.m grease lubrication pump PICO is subsequently called a device © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 5: General Safety Instructions
The operator is obliged to ensure that the staff fully understands the contents of this user information. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 6: Hazards In Case Of Non-Observance Of The Safety Instructions
Check the surface temperature of the device as a possible heat transfer bears the risk of burns . Wear heat resistant protective gloves! Open flame and fire are strictly forbidden during maintenance, inspection and repair due to fire hazard. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 7: Unauthorized Modification And Production Of Spare Parts
. The use of other parts can result in the loss of any liabilities for the resulting consequences. Groeneveld-BEKA does not assume liability for parts that are retrofit by the operator. Inadmissible modes of operation Operational safety of the device is only guaranteed when it is appropriately applied as indicated in the operating and assembly manual. -
Page 8: Intended Use
Never exceed or fall below the limit values as defined in the technical data. · Modifications and repairs at the device may only be done by Groeneveld-BEKA. Guaranty and warranty will expire for any damage of the device caused by improper lubricant (e.g. -
Page 9: Transport And Storage
· Compare voltage details with the existing mains voltage! · Equipotential bonding must be done professionally by the operator via an according ground connection! · Wire the device according to the connection diagram! © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 10: Connection Diagram For Version With Follow-Up Piston And Bayonet Plug-Type Connection
Level empty black PIN 5 orange PIN 6 Level brown PIN 7 6.2.2 Connection diagram for version with agitator blade and bayonet plug-type connection Fig. 2: blue PIN 5 brown PIN 7 © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 11: Connection Diagram For Version With Follow-Up Piston And Hirschmann Plug-Type Connection
6.2.3 Connection diagram for version with follow-up piston and Hirschmann plug-type connection Fig. 3: brown orange Level black Level empty green Level OK 6.2.4 Connection diagram for version with agitator blade and Hirschmann plug-type connection Fig. 4: Special version, available on request. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 12: Assembly Of Pump Elements
(see chapter 8.4.5 „Code of the pump elements for multi-line lubrication systems“). In the following, the disassembly and assembly of the pump elements is described at the example PE-120 F. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 13: Disassembly Of A Pump Element
Make sure that the piston of the pump element does not remain in the pump housing! Caution! If the piston remains in the pump housing, the eccentric be damaged or the device might block. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 14: Assembly Of A Pump Element
Reconnect the device to the power supply (pos. 1, see fig. 9) Fig. 9: Initiate a trial run and let the device operate with open outlets until the lubricant leaks out bubble-free. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 15: Start Up
7.2.1 „Initial filling of devices with follow-up piston“. You can proceed as described in chapter 7.2.2 „Filling of the device“ for the initial filling of devices with agitator blade. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 16: Initial Filling Of Devices With Follow-Up Piston
Fig. 10: Cone-type zerk with protective cap Overfill protection Remove the overfill protection and the protective cap of the cone-type zerk (see fig. 11). Fig. 11: Protective cap removed! Overfill protection removed! © Groeneveld-BEKA GmbH 2022 Page All rights reserved! - Page 17 Turn the device around again and fill it up to the maximum level (see fig. 15). Put the protective cap back on the cone-type zerk after finishing the filling process. Fig. 15: Caution! Level max. Avoid overfilling the device; otherwise lubricant might leak out which can cause environmental damage! © Groeneveld-BEKA GmbH 2022 Page All rights reserved!
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Page 18: Filling Of The Device
Remove the cone-type zerk and replace it by a filling connection G1/4 (order no.: 10125524 ). Connect a suitable filling pump to the filling connection G1/4 and fill the device up to the maximum level (see fig. 17). Fig. 17: Level max. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 19: Check Of Rotational Direction Of The Device
· Check the electrical connections of the device at a wrong rotational direction and change these if necessary. motor and the device will be damaged when they are operated in the wrong rotational Caution! direction for a longer time! Fig. 19: Directional arrow on level sticker © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 20: Ventilation Of The Lubrication System
One lubrication circuit with progressive distributors can each be connected the pump elements pos. 1 and pos. 2 (see fig. 20). One lube point can each be connected the pump elements pos. 3 to pos. 10 (see fig. 20). © Groeneveld-BEKA GmbH 2022 Page... - Page 21 Secondary distributor e.g. MX-I Main distributor e.g. SXE-2 Secondary distributor e.g. LX-4 Lines to the lube points Secondary distributor e.g. MX-F Secondary distributor e.g. LX-4 Main distributor e.g. SXE-2 Secondary distributor e.g. LX-4 © Groeneveld-BEKA GmbH 2022 Page All rights reserved!
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Page 22: Setup Of The Device
Hirschmann 7-pole Pump element PE-60 to PE-170 Pump element PE-5 to PE-50 Version with Protective housing follower piston with bayonet plug-type connection Version with Protective housing agitator blade with Hirschmann plug-type connection © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 23: Functional Description Of The Device
(pos. 13) is integrated in the pump housing which is used as overfill protection. Refer to chapter 7.2 „Filling with lubricant“ for further information on filling the device. Fig. 22: © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 24: Functional Description For Version With Agitator Blade
Fig. 23: Pump elements Two different construction types of pump elements can be installed into the device, depending on for which lubrication system or for which lubrication system combination the device is used. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 25: Pump Elements Pe-120 Fv
· Retighten the set screw (1) incl. sealing ring with a tightening torque of 15 Nm ± 10% after setting the delivery Detents rate. Rev. Notice! The pump element PE-120 FV is set to full stroke ex works. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 26: Pump Elements Pe-60 F, Pe-120 F And Pe-170 F
Each type of pump element has its own marking in order to enable a visual differentiation (see fig. 27). Fig. 27: PE-60 F PE-120 F PE-170 F additional groove without groove additional groove at diameter Ø23,8 at hexagon AF 24 © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 27: Order Numbers Of The Pump Elements For Progressive Lubrication Systems
** PLV = Pressure limiting valve When these pump elements are ordered separately, the sealing is already included in the scope of Notice! delivery and does not have to be ordered separately. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 28: Pump Elements Pe-5, Pe-10, Pe-15, Pe-25 And Pe-50
DKR4 (double conical ring) USIT ring U 18,7x14x1,5 AF 14 AF 14 AF 10 USIT ring 17,5 U 18,7x14x1,5 Plug-type connection 90° for pipe Ø6 Pipe connection Ø6 USIT ring U 18,7x14x1,5 16,5 © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 29: Code Of The Pump Elements For Multi-Line Lubrication Systems
When the pump elements are ordered separately, the sealing is not included in the scope of Notice! delivery and has to be ordered separately if needed: USIT ring U 18,7 x 14 x 1,5, order no.: 10100744 © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 30: Pressure Limiting Valves
Pressure limiting valve for PE-120 FV with fitting, for PE-120 FV set to 290 bar set to 290 bar set to 290 bar Order no.: 10101726 Order no.: 10135641 Order no.: 10106803 © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 31: Pressure Limiting Valves With Micro Switch
Wear corresponding personal protective equipment (e.g. safety goggles) and keep out of the direct area of the pressure limiting valve when there is a malfunction at the device. Only work at the device when it is in a disconnected and pressureless state! © Groeneveld-BEKA GmbH 2022 Page All rights reserved! - Page 32 PE-120 FV for pump elements (only for pipe Ø8 and pipe Ø10, PE-60 F, PE-120 F and PE-170 F no socket is needed for pipe Ø6!) Order no.: 10105538 Order no.: 10103671 © Groeneveld-BEKA GmbH 2022 Page All rights reserved!
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Page 33: Level Monitoring
There is the possibility of retrofitting an integrated control unit at the device. The corresponding information on the reconstruction of the device and on the integrated control unit are available on request. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 34: Maintenance
Disposal of the device must be done properly and professionally and according to the national and international laws and regulations. Moreover, Groeneveld- BEKA devices could contain batteries. Professionally and properly disposed batteries will be recycled. They contain important raw materials. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 35: Troubleshooting
No level monitoring installed Fill reservoir, ventilate device (devices with agitator blade) 14. Spare part list and drawing Spare part lists and drawings are available on request. Please indicate the article number of the device. © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 36: Dimensional Drawing
15. Dimensional drawing Ø128 Fig. 36: View of a device View of a device with Hirschmann with bayonet plug-type connection plug-type connection Ø9,5 approx. 241 approx. 171 approx. 156 approx. 132 © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 37: Code
8.4.5 „Code of the pump elements for multi-line lubrication systems“). Please also indicate the desired installation position per pump element (see fig. 5 in chapter 6.3 „Assembly of the pump elements“). © Groeneveld-BEKA GmbH 2022 Page All rights reserved! -
Page 38: Declaration Of Incorporation
17. Declaration of incorporation © Groeneveld-BEKA GmbH 2022 Page All rights reserved! - Page 39 © Groeneveld-BEKA GmbH 2022 Page All rights reserved!
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Page 40: Details Of The Manufacturer
This document is provided solely to give you analysis tools and data to assist your use of our product. Product performance is affected by many factors beyond the control of Groeneveld-BEKA. Groeneveld-BEKA products are sold subject to Groeneveld-BEKA terms and conditions of sale, which include our limited warranty and remedy. You can find these at https://www.groeneveld-beka.com/en/...
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