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Grease lubrication pump
EP-1 / FKGGM-EP
without control unit / with integrated control unit
BEKA-troniX1 / EP-tronic / EP-tronic T1 / EP-T2
Code
Issue of 10-2024
Original operating and
assembly instructions
© Groeneveld-BEKA GmbH 2024
2018 ...; 2037 ...; 2152 ...;
2157 ...; 2175 ...; 2183 ...; 2184 ...
-1-
All rights reserved!
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Summary of Contents for Groeneveld EP-1
- Page 1 Grease lubrication pump EP-1 / FKGGM-EP without control unit / with integrated control unit BEKA-troniX1 / EP-tronic / EP-tronic T1 / EP-T2 Code 2018 …; 2037 …; 2152 …; 2157 …; 2175 …; 2183 …; 2184 … Issue of 10-2024...
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Page 2: Table Of Contents
Pump elements PE-60, PE-120 and PE-170 ........................29 9.4.3 Order numbers of the pump elements ..........................30 Pressure relief valves ................................30 9.5.1 Pressure relief valves without microswitch ........................30 9.5.2 Pressure relief valves with microswitch .......................... 31 © Groeneveld-BEKA GmbH 2024 All rights reserved! -
Page 3: Flow Rate Per Stroke And Outlet: Depending On Pump Element (See Chapter 9.4 "Pump Elements") Number Of Outlets
16.1 Code for devices FKGGM-EP without control unit type 2018....................60 16.2 Code for devices FKGGM-EP without control unit type 2037....................61 16.3 Code for devices EP-1 without control unit type 2152 ......................62 16.4 Code for devices EP-1 with BEKA-troniX1 type 2175 ......................63 ©... -
Page 4: Technical Data
16.5 Code for devices EP-1 with EP-tronic type 2157........................64 16.6 Code for devices EP-1 with EP-tronic T1 type 2183 ......................65 16.7 Code for devices EP-1 with EP-T2 Type 2184 ........................66 16.8 Code for control units ................................67 16.8.1 Code for BEKA-troniX1 type 2175 .......................... -
Page 5: Reservoir
Current load max: ....................................6.0 A Output for signal lamp: ..................................0.4 A Fuse (not included in the device): ..............................6.3 A Protection class: ....................................IP 65 The grease lubrication pump EP-1 / FKGGM-EP is referred to below as device. Reservoir Useful Material Size volume 1.9 l... -
Page 6: Version With Integrated Control Unit
Signal indicators see chapter 15.3.2 Signal indicators see chapter 15.3.3 Signal indicators see chapter 15.3.3 EP-T2 in viewing window with bayonet plug connection Device with EP-T2 Connection diagram see chapter 7.2.10 for function see chapter 11.4 © Groeneveld-BEKA GmbH 2024 All rights reserved! -
Page 7: Further Applicable Documents
Relevance, responsibility and monitoring of personnel must be provided for precisely by the operator. If the personnel do not have the required knowledge, they must be trained and instructed. The operator must ensure that the content of the user information is understood in full by the personnel. © Groeneveld-BEKA GmbH 2024 All rights reserved! -
Page 8: Dangers At Non-Observance Of The Safety Instructions
Conversion, repair and changes to the device are only permitted in coordination with the manufacturer. Genuine spare parts and accessories authorised by the manufacturer are used for safety purposes. Use of other parts may revoke liability for resulting consequences. Groeneveld-BEKA accepts no liability for components retrofitted by the operator. © Groeneveld-BEKA GmbH 2024... -
Page 9: Inadmissible Operating Modes
The device may only be used in accordance with the technical data (see chapter 1 "Technical data"). These values must not be exceeded or undercut under any circumstances. Never operate the device without lubricant. Unauthorised structural changes to the device are not permitted. Groeneveld-BEKA accepts no liability whatsoever for any resulting damage to persons or machinery. -
Page 10: Scope Of Warranty
Groeneveld-BEKA generally does not accept any warranty for damage caused by lubricants, even if these Attention! have been subjected to a laboratory test at Groeneveld-BEKA and have been approved, as damage caused by lubricants (e.g. due to overstocked, incorrectly stored lubricants, batch fluctuations, etc.) cannot be traced in retrospect. -
Page 11: Assembly Instructions
Before connecting the device, check whether it is a special version! Attention! Incorrect connection can lead to the destruction of the device! 7.2.1 Connection diagram for devices in version without control unit, without plug connection Fig. 4: blue brown -(mass) © Groeneveld-BEKA GmbH 2024 -11- All rights reserved! -
Page 12: Connection Diagram For Devices In Dc Version Without Control Unit, With Bayonet Plug Connection
For devices in AC version, always pay attention to the voltage (115 V or 230 V), which can be seen in the Attention! viewing window of the protective housing (see chapter 1.2 "Version of the device", fig. 1). © Groeneveld-BEKA GmbH 2024 -12- All rights reserved! -
Page 13: Connection Diagram For Devices With Beka-Tronix1 With Bayonet Plug Connection
(PIN ...) = Assignment of the cable socket For devices with BEKA-troniX1 the bayonet connection plug and a 10 m long connection cable are always Note! included in the scope of delivery. © Groeneveld-BEKA GmbH 2024 -13- All rights reserved! -
Page 14: Connection Diagram For Devices With Beka-Tronix1 With Bayonet Plug Connection And Plug Connections M12X1
-(mass) (PIN ...) = Assignment of the cable socket * only for version with plug connections M12x1 (see chapter 11.1 "BEKA-troniX1" and chapter 16.4 "Code for devices EP-1 with BEKA- troniX1") For devices with BEKA-troniX1 the bayonet connection plug and a 10 m long connection cable are always included in the scope of delivery. -
Page 15: Connection Diagram For Devices With Ep-Tronic With Bayonet Plug Connection
All other connection plugs and connection cables are not included in the scope of delivery and must be ordered separately. © Groeneveld-BEKA GmbH 2024 -15- All rights reserved! -
Page 16: Connection Diagram For Devices With Ep-Tronic With Hirschmann Plug Connection
10 m long connection cable are always included in the scope of delivery. Note! The Hirschmann plug connection for the special functions is also included in the scope of delivery, but the corresponding connection cable must be ordered separately . © Groeneveld-BEKA GmbH 2024 -16- All rights reserved! -
Page 17: Connection Diagram For Devices With Ep-Tronic T1 With Bayonet Plug Connection
(PIN 2) -(mass) (PIN ...) = Assignment of the cable socket For devices with EP-T2, the connection plug and a 10 m connection cable are always included in the scope Note! of delivery. © Groeneveld-BEKA GmbH 2024 -17- All rights reserved! -
Page 18: Connection Diagram For Level Monitoring With Cable Socket En 175301-803A
Disconnect the device from the electrical power supply (pos. 1, see fig. 16) and secure it against restarting. Unscrew the pump element a little and tilt it slightly downwards (see fig. 17). © Groeneveld-BEKA GmbH 2024 -18- All rights reserved! -
Page 19: Installation Of A Pump Element
Insert the pump element with new seal and with the piston partly pulled out (pos. 2, see fig. 20) diagonally upwards into the outlet in the pump housing. © Groeneveld-BEKA GmbH 2024 -19- All rights reserved! - Page 20 Reconnect the device to the electrical power supply (pos. 1, see fig. 23). Start a test run and run the device with the outlets open until the lubricant comes out free of air bubbles. © Groeneveld-BEKA GmbH 2024 -20- All rights reserved!
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Page 21: Commissioning
If dirt particles get into the device, the pistons of the pump elements may wear out, resulting in destruction of the pump elements. In addition, dirt particles can get into the lubrication system and clog lines or connected Attention! progressive distributors. Avoid overfilling the device! © Groeneveld-BEKA GmbH 2024 -21- All rights reserved! -
Page 22: Filling Via Conical Lubrication Nipple With Filling Press (Standard)
2 (see fig. 16 in chapter 7.3 "Assembly of the pump elements") and screw in a filling connection M20x1.5 (part no.: 10112822). Connect a suitable filling pump to the filling connection G1/4 or M20x1.5. Fill the device to the maximum level (see fig. 25). Fig. 25: MAX level © Groeneveld-BEKA GmbH 2024 -22- All rights reserved! -
Page 23: Filling Via Filling Connection And Manual Grease Gun
• Venting takes place by pressureless operation with the outlets of the system open! • For venting, operate the device until the lubricant emerges from the pressure connection free of air bubbles! © Groeneveld-BEKA GmbH 2024 -23- All rights reserved! -
Page 24: Function Description
Secondary distributor e.g. MX-F Secondary distributor e.g. MX-I Main distributor e.g. SXE-2 Secondary distributor e.g. LX-4 Secondary distributor Secondary distributor e.g. MX-F e.g. LX-4 Main distributor Secondary distributor e.g. SXE-2 e.g. LX-4 © Groeneveld-BEKA GmbH 2024 -24- All rights reserved! -
Page 25: Structure Of The Device
170 with DBV** PE-120 V with DBV** and microswitch Pump housing Pump element PE-60 / PE-120 / PE-170 * FÜ = Level monitoring with DBV** ** DBV = Pressure relief valve (see fig. 30) © Groeneveld-BEKA GmbH 2024 -25- All rights reserved! - Page 26 Hirschmann 7-pole Hirschmann 7-pole Bayonet 7-7-pole Protective housing with Control unit EP-T2 with bayonet plug connection Connection diagram see chapter 7.2.10 Connection cable 2-wire with connection plug Hirschmann 7-pole © Groeneveld-BEKA GmbH 2024 -26- All rights reserved!
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Page 27: Functional Description Of The Device
EP-tronic T1 or EP-T2 (for systems without continuous power supply) The function of the different integrated control units can be found in chapter 11 "Integrated control unit". Fig. 31: Suction stroke Conveying stroke © Groeneveld-BEKA GmbH 2024 -27- All rights reserved! -
Page 28: Pump Elements
6 detents (3 turns, see fig. 33). • After adjusting the flow rate, retighten the screw plug (pos. 1) incl. sealing ring with a torque of 15 Nm ±10%. Detents Turns © Groeneveld-BEKA GmbH 2024 -28- All rights reserved! -
Page 29: Pump Elements Pe-60, Pe-120 And Pe-170
Each pump element type has its own marking to enable visual differentiation (see fig. 35). Fig. 35: PE-60 PE-120 PE-170 additional groove on without groove additional groove at diameter Ø23,8 hexagon SW 24 © Groeneveld-BEKA GmbH 2024 -29- All rights reserved! -
Page 30: Order Numbers Of The Pump Elements
Wear appropriate personal protective equipment (including safety glasses) and do not stay directly in the area of the pressure relief valve if there is a malfunction on the device. Only work on the device when it is in a de-energised and depressurised state! Fig. 37: © Groeneveld-BEKA GmbH 2024 -30- All rights reserved! -
Page 31: Pressure Relief Valves With Microswitch
38). The signal emitted by the microswitch can be used for customer-specific purposes, e.g. to switch off the device. In addition, the control units BEKA-troniX1 and EP-tronic can evaluate the signal of the microswitch (see chapter 11 "Integrated control unit"). Fig. 38: Lubricant outlet © Groeneveld-BEKA GmbH 2024 -31- All rights reserved! - Page 32 Connection piece for pump element PE-120 V (only for pipe Ø8 and pipe Ø10, for pipe Ø6 no Adjustable T-screw connection connection piece is needed!) for pump elements PE-60, PE-120 and PE-170 Part no.: 10103671 Part no.: 10105538 © Groeneveld-BEKA GmbH 2024 -32- All rights reserved!
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Page 33: Level Monitoring
The level monitor is located in the reservoir cover of the device as standard and can be supplied with two different electrical connections: • Plug connection M12x1 (see fig. 41) Fig. 41: MIN* MIN* and MAX * Connection diagram see chapter 7.2.12 © Groeneveld-BEKA GmbH 2024 -33- All rights reserved! -
Page 34: Technical Data
Only for version with cable socket according to EN 175301-803A. Voltage range: .................................. 90 to 250 V DC Switching current: ................................. max. 250 mA Minimum load current: ..................................5 mA Temperature range: ................................-35°C to +70°C Switching type: ..................................NO contact © Groeneveld-BEKA GmbH 2024 -34- All rights reserved! -
Page 35: Min Level
Evaluation by integrated control unit The integrated control unit switches off the device if the signal is absent for more than 10 seconds. The device starts to work automatically as soon as lubricant has been refilled. © Groeneveld-BEKA GmbH 2024 -35- All rights reserved! -
Page 36: Functionality Nc Contact
The level monitor emits a signal as long as the lubricant in the reservoir is below the MAX value. The signal is interrupted when the level rises above the MAX value. The emitted signal must be evaluated by the customer. © Groeneveld-BEKA GmbH 2024 -36-... -
Page 37: Code Of The Level Monitoring
(only for 10 - 60 V DC) Scope of delivery plug only Plug with cable socket plug only Plug with cable socket Code Filling cap (only possible with FÜ MIN) without with Code Special version without Code © Groeneveld-BEKA GmbH 2024 -37- All rights reserved! -
Page 38: Integrated Control Unit
The operating mode of the lubrication time, the setting ranges of the cycle duration and lubrication time and Note! the setting of the monitoring time can be changed at any time with the diagnostic software BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). © Groeneveld-BEKA GmbH 2024 -38-... -
Page 39: Function Description
The current cycle data is deleted and a new lubrication cycle starts immediately. Some faults must be reset after troubleshooting by pressing the intermediate lubrication button (see chapter 15 "Troubleshooting"). The device then immediately starts a lubrication cycle. © Groeneveld-BEKA GmbH 2024 -39- All rights reserved! -
Page 40: Changing And Setting The Parameters
The setting ranges of the lubrication time and the cycle duration and the operating mode of the lubrication time can be changed at any time with the diagnostic software BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). If the parameters are changed, the sticker in the viewing window of the protective housing must be changed accordingly. -
Page 41: Operating Mode Rotation-Dependent Lubrication Time
If the function level monitoring is not used, the function must be deactivated via the diagnostic software Note! BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). In addition, the existing connection must be closed with a protective cap (item no. 10106213). -
Page 42: Ep-Tronic
The operating mode of the lubrication time, the setting ranges of the cycle duration and lubrication time and Note! the setting of the monitoring time can be changed at any time with the diagnostic software BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). © Groeneveld-BEKA GmbH 2024 -42-... -
Page 43: Function Description
The current cycle data is deleted and a new lubrication cycle starts immediately. Some faults must be reset after troubleshooting by pressing the intermediate lubrication button (see chapter 15 "Troubleshooting"). The device then immediately starts a lubrication cycle. © Groeneveld-BEKA GmbH 2024 -43- All rights reserved! -
Page 44: Changing And Setting The Parameters
The setting ranges of the lubrication time and the cycle duration and the operating mode of the lubrication time can be changed at any time with the diagnostic software BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). If the parameters are changed, the sticker in the viewing window of the protective housing must be changed accordingly. -
Page 45: Operating Mode Time-Dependent Lubrication Time
33 to 48 cycles (16 detents of 1 cycle each) The lubrication time (within a setting range) can be set using the left-hand switch with detents in the viewing window of the protective housing (see fig. 50). © Groeneveld-BEKA GmbH 2024 -45- All rights reserved! -
Page 46: Operating Mode Rotation-Dependent Lubrication Time
If the function level monitoring is not used, the function must be deactivated via the diagnostic software Note! BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). In addition, the existing connection must be closed with a protective cap (item no. 10106213). -
Page 47: Special Function Adaptation To Operating Conditions
If the special function cycle locked is used, the 3-position key toggle switch for the special function adjustment Note! to operating conditions cannot be connected. © Groeneveld-BEKA GmbH 2024 -47- All rights reserved! -
Page 48: Special Function External Status Signal
Date and time of the last diagnosis The setting ranges of the cycle duration and lubrication time can be changed at any time with the diagnostic Note! software BEKA-DiSys (with the version currently stored under www.groeneveld-beka.com). © Groeneveld-BEKA GmbH 2024 -48-... -
Page 49: Function Description
EP-tronic T1 with Hirschmann plug connection") are used to supply power to the device. All five voltage inputs are also used to detect vehicle movement. The device can only deliver lubricant if one of the three inputs is supplied with voltage. © Groeneveld-BEKA GmbH 2024 -49- All rights reserved! -
Page 50: Changing And Setting The Parameters
The setting ranges of the lubrication time and the cycle duration can be changed at any time with the diagnostic software BEKA-DiSys (with the current version stored under www.groeneveld-beka.com). If the parameters are changed, the sticker in the viewing window of the protective housing must be changed accordingly. -
Page 51: Ep-T2
With the EP-T2 integrated control unit, the lubrication time is determined time-dependently. The EP-T2 integrated control unit is particularly suitable for controlling devices mounted on vehicles without a permanent voltage connection (e.g. trailers or semi-trailers). © Groeneveld-BEKA GmbH 2024 -51- All rights reserved! -
Page 52: Function Description
After setting the parameters, the viewing window and frame must be closed again properly, otherwise water Attention! may enter the integrated control unit and destroy it! © Groeneveld-BEKA GmbH 2024 -52- All rights reserved! -
Page 53: Operating Mode Time-Dependent Lubrication Time
36 s, 42 s, 48 s, 54 s, 60 s The lubrication time can be set with the switch with detents in the viewing window of the protective housing (see fig. 64). © Groeneveld-BEKA GmbH 2024 -53- All rights reserved! -
Page 54: Maintenance
Lubricants or rags or similar contaminated with lubricant must be collected in appropriately marked containers and disposed of properly. The device must be disposed of properly and professionally in accordance with national and international laws and regulations. © Groeneveld-BEKA GmbH 2024 -54- All rights reserved! -
Page 55: Troubleshooting
Air cushion in the reservoir Vent the device Device works, but does not deliver Reservoir empty Fill reservoir Pump element defective Replace pump element Integrated control unit defective Renew integrated control unit © Groeneveld-BEKA GmbH 2024 -55- All rights reserved! -
Page 56: Signal Indicators Of The Integrated Control Unit
The functions of the device can also be displayed via externally installed signal lamps, but these must be ordered separately (part no. on request). If several errors occur simultaneously, they are displayed one after the other with a pause of approx. 2 seconds. © Groeneveld-BEKA GmbH 2024 -56- All rights reserved! -
Page 57: Signal Indicators Beka-Tronix1
LED red In order to initiate continuous lubrication for service purposes in the operating mode time-dependent lubrication time, the lubrication time must be set higher than the cycle LED green duration. © Groeneveld-BEKA GmbH 2024 -57- All rights reserved! -
Page 58: Signal Indicators Ep-Tronic
LED green LED red Error system pressure too high LED green LED red Rotation error in operating mode rotation-dependent lubrication time LED green 0.5 s 0.5 s LED red Error CPU/memory LED green © Groeneveld-BEKA GmbH 2024 -58- All rights reserved! -
Page 59: Signal Indicators Ep-Tronic T1
LED red In order to initiate continuous lubrication for service purposes in the operating mode time-dependent lubrication time, the lubrication time must be set higher than the cycle LED green duration. © Groeneveld-BEKA GmbH 2024 -59- All rights reserved! -
Page 60: Code
* with DBV = with pressure relief valve ** Please specify pump elements PE 60 and PE 170 separately, see chapter 9.4 "Pump elements" FÜ = level monitoring (MIN) **** Cable socket according to EN 175301-803 A © Groeneveld-BEKA GmbH 2024 -60- All rights reserved! -
Page 61: Code For Devices Fkggm-Ep Without Control Unit Type 2037
PE = Pump element(s); DBV = Pressure relief valve Please specify pump elements PE 60 separately, see chapter 9.4 "Pump elements" FÜ = level monitoring (MIN) **** Cable socket according to EN 175301-803 A © Groeneveld-BEKA GmbH 2024 -61- All rights reserved! -
Page 62: Code For Devices Ep-1 Without Control Unit Type 2152
16.3 Code for devices EP-1 without control unit type 2152 2152 XX XX XX 000 Type no. 2152 Code 2152 Motor voltage without plug connection with bayonet plug connection Voltage 12 V DC 24 V DC 12 V DC 24 V DC... -
Page 63: Code For Devices Ep-1 With Beka-Tronix1 Type 2175
16.4 Code for devices EP-1 with BEKA-troniX1 type 2175 2175 X X X X X X X 000 Type no. 2175 Code 2175 Motor voltage with bayonet plug connection Voltage 12 V DC 24 V DC Code Outlet Pump element... -
Page 64: Code For Devices Ep-1 With Ep-Tronic Type 2157
16.5 Code for devices EP-1 with EP-tronic type 2157 2157 X X X X X X 0000 Type no. 2157 Code 2157 Motor voltage with Hirschmann plug connection with bayonet plug connection Voltage 12 V DC 24 V DC 12 V DC... -
Page 65: Code For Devices Ep-1 With Ep-Tronic T1 Type 2183
2157 X X X X X X 0000 External status signal as error signal as OK signal Code Special versions 16.6 Code for devices EP-1 with EP-tronic T1 type 2183 2183 X X X X X 0000 Type no. 2183 Code 2183... -
Page 66: Code For Devices Ep-1 With Ep-T2 Type 2184
16.7 Code for devices EP-1 with EP-T2 Type 2184 2184 X X X X X X 000 Type no. 2184 Code 2184 Motor voltage with bayonet plug connection Voltage 12 V DC 24 V DC Code Outlet number Pump elements... -
Page 67: Code For Control Units
2 - 32 min lubrication time 2 - 32 s 1 - 16 rot. Rotation-dependent 10 - 160 rot. lubrication time 170 - 320 rot. Special versions * for 12 and 24 V DC © Groeneveld-BEKA GmbH 2024 -67- All rights reserved! -
Page 68: Code For Ep-Tronic Type 2157
1 - 16 rot. Rotation-dependent 10 - 160 rot. lubrication time 170 - 320 rot. External status signal as error signal as OK signal Code Special versions * for 12 and 24 V DC © Groeneveld-BEKA GmbH 2024 -68- All rights reserved! -
Page 69: Code For Ep-Tronic T1 Type 2183
1 s - 60 s time Code Special versions 17. Spare parts list and drawing Spare parts lists and drawings are available on request. Please state the article number of your device. © Groeneveld-BEKA GmbH 2024 -69- All rights reserved! -
Page 70: Dimensional Drawings
Dimensional drawings for special versions are available on request. Please state the article number of your device. 18.1 Dimensional drawing for devices with 1.9 l Fig. 68: 150.5 Ø9,5 237.2 237.2 138.5 171.1 320.5 © Groeneveld-BEKA GmbH 2024 -70- All rights reserved! -
Page 71: Dimensional Drawing For Devices With 2,5 L
18.2 Dimensional drawing for devices with 2,5 l Fig. 69: Ø9,5 237.2 237.2 171.1 138.5 320.5 © Groeneveld-BEKA GmbH 2024 -71- All rights reserved! -
Page 72: Dimensional Drawing For Devices With 4,0 L
18.3 Dimensional drawing for devices with 4,0 l Fig. 70: 183.5 Ø9,5 237.2 237.2 171.1 138.5 320.5 © Groeneveld-BEKA GmbH 2024 -72- All rights reserved! -
Page 73: Dimensional Drawing For Devices With 8,0 L
18.4 Dimensional drawing for devices with 8,0 l Fig. 71: 229.5 Ø9,5 237.2 237.2 171.1 138.5 320.5 © Groeneveld-BEKA GmbH 2024 -73- All rights reserved! -
Page 74: Dimensional Drawing For Devices With 16,0 L
18.5 Dimensional drawing for devices with 16,0 l Fig. 72: 229.5 Ø9,5 237.2 237.2 171.1 138.5 320.5 © Groeneveld-BEKA GmbH 2024 -74- All rights reserved! -
Page 75: Details Of The Manufacturer
This document is intended solely as a means of evaluation and to provide you with data to assist you in using our product. Product performance is influenced by many factors outside the control of Groeneveld-BEKA. Groeneveld-BEKA products are sold in accordance with the Groeneveld-BEKA terms and conditions of sale, which include our limited warranty and remedies. You can find them at https://www.groeneveld-beka.com/en/...
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