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Summary of Contents for Groeneveld BEKA-ONE
- Page 1 Grease lubrication pump BEKA-ONE Article no. 10182139, 10176032 Issued 04/2023 Original operating assembly manual © Groeneveld-BEKA GmbH 2023 Alle Rechte vorbehalten!
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Page 2: Table Of Contents
11.2 Lubricant change ..........22 Alle Rechte vorbehalten! © Groeneveld-BEKA GmbH 2023... - Page 3 14. Details of the manufacturer ..........28 © Groeneveld-BEKA GmbH 2023...
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Page 4: Technical Data
..........should be contained in the expansion bellow) Alle Rechte vorbehalten! © Groeneveld-BEKA GmbH 2023... -
Page 5: General Safety Instructions
Personnnel qualification and training The personnel for operation, maintenance, inspection and assembly must have the appropriate qualification for this work. The operator must clearly define competence, responsibilites and supervision of the personnel. In case the personnel does not have the necessary knowledge, they have to be trained and instructed accordingly. The operator is obliged to ensure that the personnel fully understands the contents of this user informa- tion. © Groeneveld-BEKA GmbH 2023 Alle Rechte vorbehalten! -
Page 6: Hazards In Case Of Non-Observance Of The Safety Instructions
• The examinations of pipes or hoses for safe provision, use, proper assembly and function have to be carried out according to regionally applicable directives. Inspection intervals must not be exceeded. • Replace defective pipes and hoses immediately and professionally. • Hydraulic hoses and polyamide pipes are subject to a natural aging process and thus have to be exchanged in regular intervals according to the manufacturer‘s specificati- ons. • Provide a safety data sheet of the currently used lubricant at the device. • Observe the generally applicable Ordinance on Hazardous Substances in its latest version. Alle Rechte vorbehalten! © Groeneveld-BEKA GmbH 2023... -
Page 7: Safety Instructions For Maintenance, Inspection And Assembly
Therefore the device may only be used for its intended purpose in technically faultless condition and in compliance with the relevant safety regulations and the operting manual. Inspect the device and its attachment parts regularly and check them for possible damage or leakages. Fluids could escape under high pressure from pressurized components which have become leaky. © Groeneveld-BEKA GmbH 2023 Alle Rechte vorbehalten! -
Page 8: Intended Use
The device may only be used as specified in the technical data (see chapter 1 „Technical data“). Never exceed or fall below these values. Never run the device without lubricant. Unauthorized structural modifications of the device are not permitted. Groeneveld-BEKA will not assume liability for damage of persons or the machine resulting thereof. The device has been manufactured in compliance with the Machinery Directive 2006/42/EG. The customer has to check whether further directives apply for the specific field of application and site of operation. The device may not be put into operation if it is not conformant with these directives. -
Page 9: Transport And Storage
Store the device at a cool and dry location to avoid corrosion of individual parts of the device. Note! Mind also the storage properties of the lubricant in lubricant-filled devices. Replace the lubricant when it is overstored (separation of oil and soap). © Groeneveld-BEKA GmbH 2023 Alle Rechte vorbehalten! -
Page 10: Functional Description
Setting of the lubricant quantity is done on a monthly basis (see chapter 9.6 Set the month setting). Month setting Lubricant qty per month (cm³) Lubricant qty per week (cm³) 27.5 The month setting is done at the activation area with the Activation magnet (fig. 1) or with the Settings button (fig. 1) (see chapter 9.6 Set the month setting). The current functional state of the device is displayed at the LED bar (see chapter 11.4). Alle Rechte vorbehalten! -10- © Groeneveld-BEKA GmbH 2023... -
Page 11: Device Structure
The device is basically made up of three modules: Fig.2: Protective housing Reservoir variants Follower Cartridge plate reservoir Pump body variants Pump body Pump body for the use for the use of a cartridge of a follow-up piston reservoir © Groeneveld-BEKA GmbH 2023 -11- Alle Rechte vorbehalten! -
Page 12: Commissioning
• Detach the protective housing by turning it counter-clockwise. Use a hand-operated grease gun for filling. Note! • Clean the device first, especially the filling fitting and its immediate surroundings in order to prevent contamination. • Place the hose of the grease gun on the filling fitting (fig. 3 left) and press the lubricant into the device until it gets visible in the intake area (fig. 3 right). Fig.3: Lubricant Filling fitting • Continue installation of the follower plate reservoir (see chapter 9.1.2 Installation of the follower plate reservoir). Alle Rechte vorbehalten! -12- © Groeneveld-BEKA GmbH 2023... -
Page 13: Installation Of The Reservoir With Follower Plate
9.1.2 Installation of the follower plate reservoir You have received the reservoir in empty condition. • Carefully screw the follow-up piston reservoir into the intake hole of the device. Be careful not to overtighten the thread. Attention! Fig.4: Filling fitting © Groeneveld-BEKA GmbH 2023 -13- Alle Rechte vorbehalten! -
Page 14: Fill The Reservoir With Follower Plate
Fill until the red piston is flush Filling fitting • Actuate intermediate lubrication processes after each filling until the lubriant escapes at the device outlet free of air inclusions. • Proceed as described under 11.5 Actuate an intermediate lubrication. • Clean the filling fitting. • Place the transparent protective housing on the device again and tighten it. Be careful not to overtighten the cover! Attention! Alle Rechte vorbehalten! -14- © Groeneveld-BEKA GmbH 2023... -
Page 15: Filling The Device When Using A Cartridge
• Place the protective housing on the device again and tighten it. Be careful not to overtighten the cover! Attention! • Actuate several intermdiate lubrication processes after each exchange of the cartridge until lubricant escapes at the device outlet free of air inclusions. • Proceed as described under 11.5 Actuate an intermediate lubrication. © Groeneveld-BEKA GmbH 2023 -15- Alle Rechte vorbehalten! -
Page 16: Proper Filling Interval
If your device is equipped with a reservoir with follower plate, you can always refill it. Proceed as described under 9.1.3 Filling the follower plate reservoir. Refill the device according to the table below to reach an optimum runtime. If your device is equipped with a cartidge, exchange it as follows: Month settings Optimum filling interval (ca.) 20 months 10 months 5 months 10 weeks 4 weeks The BEKA-ONE should not be emptied completely. The device is not damaged when emptied completely but will convey air. Thus the lube point might not be sufficiently provided with lubricant and you will have to vent the lines anew after refilling of the pump. Insert the batteries • Detach the protective housing by turning it counter-clockwise. • Remove the battery holder from the housing. • Push the battery holder down (fig. 7, 1). • Tilt it forwards (fig. 7, 2) as soon as it it released from spring pressure. • Pull the battery holder upwards out of the housing (fig. 7, 3). Fig.7: Alle Rechte vorbehalten! -16- © Groeneveld-BEKA GmbH 2023... -
Page 17: Switch On The Device
Note! By default you will receive the device switched on. If you want to check whether your device is switched on or off, proceed as follows: • Take the activation magnet and approach the activation area or press the settings button. • Pay attention to the Error-LED signals: • LED glows orange, device is switched on • LED glows red, device is switched off If you recognize that your device is switched off, please switch in on for the further procedure. Proceed as follows: • Take the activation magnet from top of the protective housing (see fig. 8). Abb.8: Activation magnet Activation zone Settings button © Groeneveld-BEKA GmbH 2023 -17- Alle Rechte vorbehalten! -
Page 18: Set The Month Setting
• If you have released the button or removed the magnet at the right time, the currently set month setting will flash permanently. Fig.10: Settings button Activation zone Settings button Activation zone Month setting Activation Month setting Activation magnet magnet • Place the activation magnet on the activation zone again or keep the settings button pressed again. • The green LEDs will now continuously light up in sequence. Remove the activation magnet or release the settings button when the desired setting is reached (e.g. 12 months) (fig. 10). • The device is set and immediately starts lubrication. The LED of the selected month setting will light up green (fig. 11). Fig.11: Month setting Alle Rechte vorbehalten! -18- © Groeneveld-BEKA GmbH 2023... -
Page 19: Assembly Instructions
(example: orange LED lights up = increased backpressure) LEDs Assembly instructions Check the device for possible transport damage and for completeness before assembly. Remove any attached devices for transportation safety. The following conditions must be fulfilled when you assemble the device so that it can be properly mounted and form with other parts a complete machine in environmentally friendly manner and without compromising the safety and health of persons. Mount the device in balance on both sides and with the reservoir upright to ensure safe operation. The device must not be exposed to centrifugal forces. 10.1 General installation instructions Select the installation location for the device so that it is protected against environmental and mechanical influences in the best possible way. Ensure full access, for example for refilling of lubricant or visual inspections. © Groeneveld-BEKA GmbH 2023 -19- Alle Rechte vorbehalten! -
Page 20: Assembly Of The Device
10.2 Assembly of the device Pay attention that the BEKA-ONE is correctly set and vented before assembly. Note! Prefilll the lube point as well as the grease lines or extensions with the appropriate lubricant. You can use a hand-operated grease gun. Attention! • Clean the lube point. Fig.13: Alle Rechte vorbehalten! -20- © Groeneveld-BEKA GmbH 2023... - Page 21 • Remove the old fitting. Fig.14: • Prefill the lube point, and the lines if necessary, with lubricant. Fig.15: • Screw in the BEKA ONE hand-tight, use an adapter if necessary. Fig.16: • Tighten the connection thread, using a hexagonal wrench. Fig.17: © Groeneveld-BEKA GmbH 2023 -21- Alle Rechte vorbehalten!
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Page 22: Maintenance And Repair
• Please mind to only use lubricants which are suitable for the device as well as the machine to be lubricated and which meet the requirements of the respective operating conditions! • When the used lubricants are from different suppliers, make sure that the lubricant quality corresponds to the quality of the previously filled lubricant! As a precaution, the lubricant reservoir should be drained and cleaned properly! Alle Rechte vorbehalten! -22- © Groeneveld-BEKA GmbH 2023... -
Page 23: Battery Change
Flashes briefly 2x • Renew batteries and actuate intermediate every 10 s lubricantion • Mechanical blocking Device does not Replace device work • Renew batteries Flashes 2x briefly Battery voltage orange every 10 s too low • Actuate an intermediate lubrication © Groeneveld-BEKA GmbH 2023 -23- Alle Rechte vorbehalten! -
Page 24: Actuate An Intermediate Lubrication
Month setting magnet 11.6 Switch off the device • Place the activation magnet on the activation zone (fig. 19) and hold it there until the red and the orange LED have flashed alternately 10x. As an alternative you can also keep the settings button pressed. • Flashing of all LEDs signals to you to release the button or remove the activation magnet. Fig.19: Settings button Activation zone Settings button Activation zone 3 sec Activation Activation magnet magnet • The device switches off. The red LED will light up for 3 seconds. To switch the device on again, proceed as described under 9.5 Switch on the device. Note! Alle Rechte vorbehalten! -24- © Groeneveld-BEKA GmbH 2023... -
Page 25: Shutdown
Dispose of the device professionally and properly and in accordance with national and international laws and regulations. Morerover, Groeneveld-BEKA devices could contain batteries. Professionally and properly disposed of batteries will be recycled. They contain important raw materials. - Page 26 For your notes Alle Rechte vorbehalten! -26- © Groeneveld-BEKA GmbH 2023...
- Page 27 For your notes © Groeneveld-BEKA GmbH 2023 -27- Alle Rechte vorbehalten!
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Page 28: Details Of The Manufacturer
Wheel flange central lubrication Rolling mill central lubrication systems Utility vehicle central lubrication systems Progressive distributors Control and monitoring devices This document is provided solely to give you analysis tools and data to assist your use of our product. Product performance is affected by many factors beyond the control of Groeneveld-BEKA. Groeneveld-BEKA products are sold subject to Groeneveld-BEKA terms and conditions of sale, which include our limited warranty and remedy. You can find these at https://www.groeneveld-beka.com/en/ Technical data is subject to changes without prior notification. Please consult with your Groeneveld- BEKA engineer for more information and assistance. Every reasonable effort has been made to ensure the accuracy of the information in this writing, but no liability is accepted for errors, omissions or for any other reason.
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