Vertiv CoolChip CDU 600 Applications And Planning Manual
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Vertiv CoolChip CDU 600 Applications And Planning Manual

Vertiv CoolChip CDU 600 Applications And Planning Manual

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CoolChip CDU 600
Application and Planning Guide

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Summary of Contents for Vertiv CoolChip CDU 600

  • Page 1 CoolChip CDU 600 Application and Planning Guide...
  • Page 2 Guide for the CoolChip CDU 600. The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use, or disclosure of it without the written permission of Vertiv is strictly prohibited.

  • Page 3: Table Of Contents

    Vertiv™ CoolChip CDU 600 Application and Planning Guide TABLE OF CONTENTS 1 Important Safety Information 1.1 General 1.2 Installation/Handling 1.3 Application 1.4 Electrical Connection 1.5 Replacement Parts 1.6 Waste Disposal 1.7 Documentation 2 Agency 2.1 Product Standards and Approvals 2.2 ROHS 3 Compliance 3 Product Description 3.1 General...
  • Page 4 Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendix F: Disposal Procedure Proprietary and Confidential ©2025 Vertiv Group Corp.

  • Page 5: Important Safety Information

    1 Important Safety Information AVE THESE INSTRUCTIONS This manual contains important application information pertaining to the CoolChip CDU 600. WARNING! Arc flash and electric shock hazard. Can cause serious injury or death. Building and equipment damage may also result. Disconnect all local and remote electric power supplies and wear appropriate, OSHA- approved personal protective equipment (PPE) per NFPA 70E before working within the electric control enclosure.
  • Page 6 Vertiv™ CoolChip CDU 600 Application and Planning Guide WARNING! Risk of improper wire sizing/rating and loose electrical connections causing overheated wire and electrical connection terminals resulting in smoke or fire. Can cause serious injury or death. Building and equipment damage may also result. Use correctly sized copper wire only and verify that all electrical connections are tight before turning power On.
  • Page 7 Vertiv recommends installing a monitored fluid detection system that is wired to activate the automatic closure of field-installed coolant fluid supply and return shut-off valves to reduce the amount of coolant fluid leakage and consequential equipment and building damage.
  • Page 8 Vertiv™ CoolChip CDU 600 Application and Planning Guide NOTICE Risk of passageway interference. Can cause unit and/or structure damage. The unit may be too large to fit through a passageway while on or off the skid. Measure the unit and passageway dimensions, and refer to the installation plans prior to moving the unit to verify clearances.

  • Page 9: General

    Adhere to all safety, installation, operation, and maintenance instructions. Any work on or use of the equipment should be carried out and/or supervised by personnel trained and qualified to work on this type of equipment by Vertiv. This product is designed to minimize all potential hazards by restricting access through unit casings, doors and covers while equipment is operational.

  • Page 10: Application

    1.3 Application This product is for indoor use only and must be used only for the application it was designed for in consultation with Vertiv. This product must not be used in a hazardous environment.

  • Page 11: Replacement Parts

    Vertiv™ CoolChip CDU 600 Application and Planning Guide WARNING! Risk of electric shock. Can cause serious injury or death. Building and equipment damage may also result. Open all local and remote electric power supply disconnect switches and verify that power is off with a voltmeter before working within any electric connection enclosures.

  • Page 12: Documentation

    Vertiv™ CoolChip CDU 600 Application and Planning Guide 1.7 Documentation The Application and Planning Guide, Operation and Maintenance Guide, Installation and Commissioning Guide, maintenance, and service records must always remain with the unit. Proprietary and Confidential ©2025 Vertiv Group Corp.

  • Page 13: Agency

    Pressure Equipment directive 2014/68/EU. As manufactured, Vertiv products are designed to comply with an IP21 rating. This product is in conformance with UL1995. 2.2 ROHS 3 Compliance Vertiv certifies that this product, manufactured and supplied by Vertiv, is fully RoHS compliant in accordance with EU RoHS Directive EU 2015/863. 2 Agency...
  • Page 14 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp. 2 Agency...

  • Page 15: Product Description

    This document describes the performance, possible configurations, application, and specification of the Vertiv™ CoolChip CDU 600. The CoolChip CDU 600 contains a secondary closed loop circuit that provides a supply of cooling fluid to equipment based on differential pressure., either through indirect cooling (rack mounted rear door heat exchangers) or direct cooling (cold plates at chip level).

  • Page 16: Configuration Options

    3.3.1 Product Model Nomenclature The CoolChip CDU 600 has a 29-digit model nomenclature configuration. The first seven digits are XDU0600. Of the next 18 digits of the nomenclature, Digit 26 is used for an ETO, and the last three digits are factory digits. Refer to Table 3.1 below...
  • Page 17 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table 3.1 CoolChip CDU 600 Model Number Digit Summary (continued) Digit Description Secondary Circuit Fluid Monitoring: Digit 14 0: None A: PH + conductivity (0-10,000 us/cm range) + turbidity (0-100 NTU) Pump Configuration: Digit 15...
  • Page 18 Digit 25 0: 65kA Digit 26 Digits 27 through 29 Factory digits For a complete installation solution, the following accessories may be ordered as optional extras. Please contact Vertiv for details. Table 3.2 CoolChip CDU 600 Accessories Description Fitted Leak Detection Tape Site fitted 2½”...

  • Page 19: Product Views

    Vertiv™ CoolChip CDU 600 Application and Planning Guide 3.4 Product Views NOTE: These model images are provided for reference only. Figure 3.1 Front View CoolChip CDU 600 (Doors, Roof, and Side Panels Removed) 3 Product Description Proprietary and Confidential ©2025 Vertiv Group Corp.
  • Page 20 Vertiv™ CoolChip CDU 600 Application and Planning Guide Figure 3.2 Rear View of CoolChip CDU 600 (with Bottom Primary and Secondary Connection Tails) Proprietary and Confidential ©2025 Vertiv Group Corp. 3 Product Description...
  • Page 21 Vertiv™ CoolChip CDU 600 Application and Planning Guide Figure 3.3 CoolChip CDU 600 Dimensions 3 Product Description Proprietary and Confidential ©2025 Vertiv Group Corp.
  • Page 22 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp. 3 Product Description...

  • Page 23: Technical Data

    Keep clean (no dust), well- ventilated, non-condensing. Storage Time: Up to 6 months. If storing longer than 6 months, please consult Vertiv. Maximum Flow, Single Pump Operation: 450 l/m at 2.25 bar (119 gpm at 33 psi) external pressure drop Maximum Flow, Dual Pump Operation: 900 l/m at 1.3 bar (238 gpm at 19 psi) external pressure drop...

  • Page 24: Pipe Connections

    Twin pump: 48.0 liters 4.5 Electrical Data Definitions: FLA: Full load ampere MCA: Minimum circuit ampacity MOP: Maximum overcurrent protection Table 4.5 Supported Electrical Supplies, Twin Pump CoolChip CDU 600 Electrical Supply FLA, MCA, MOP With ATS Without ATS 400v (±10%) 50/60Hz (±3Hz) Proprietary and Confidential ©2025 Vertiv Group Corp.

  • Page 25: Noise

    The primary circuit of the CoolChip CDU 600 is rated for a maximum working pressure of 10 bar. If the pressure at installation exceeds this, then arrangements need to be made to fit a pressure reducing valve.

  • Page 26: Wetted Materials

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Secondary pipework components must be clean and free of debris and organic matter. Clean water must be used in assembly operations, and any residual water blown out and the pipework dried before filling with the secondary fluid to be used.
  • Page 27 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table 4.9 Secondary Circuit Wetted Materials (continued) Component Materials Insert non-return valve Acetal body and valve, EPDM (O-ring seals), stainless steel spring Fill pump Polyamide body, EPDM diaphragm, polypropylene collector plate Plate heat exchanger...
  • Page 28 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp. 4 Technical Data...

  • Page 29: Communications

    Vertiv™ CoolChip CDU 600 Application and Planning Guide 5 Communications 5.1 Remote Control Monitoring The CoolChip CDU 600 provides an RS-485 and 2 off 10/100 Ethernet communication ports for external and remote monitoring and control via BMS, DCIM, and/or supercomputer control nodes. 5.2 RS-485 Port Supported protocols: •...
  • Page 30 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp. 5 Communications...

  • Page 31: Appendices

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendices Appendix A: Technical Support and Contacts A.1 Technical Support/Service in the United States Vertiv Group Corporation 24x7 dispatch of technicians for all products. 1-800-543-2378 Liebert® Thermal Management Products 1-800-543-2378 Liebert® Channel Products 1-800-222-5877 Liebert®...
  • Page 32 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp. Appendices...

  • Page 33: Appendix B: Piping Schematic

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendix B: Piping Schematic Figure B.1 Piping Schematic Proprietary and Confidential ©2025 Vertiv Group Corp.
  • Page 34 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp.

  • Page 35: Appendix C: Coolchip Cdu 600 Bacnet Object List

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendix C: CoolChip CDU 600 BACnet Object List Table C.1 Binary Values Instance Number Object Name Unit Common Alarm Alarm A01: T1 Temperature Sensor Fault Alarm A02: T2a Temperature Sensor Fault Alarm A03: T2b Temperature Sensor Fault...
  • Page 36 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table C.1 Binary Values (continued) Instance Number Object Name Alarm A31: Primary Fluid High Temp Alarm A32: Secondary Fluid Low Temp Alarm A33: Secondary Fluid High Temp Alarm A34: Leak - Unit...
  • Page 37 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table C.2 Multi-State Values Instance Number Object Name Data Values Unit Mode 0 = Not Configured 1 = Tank Filling 2 = Shutdown—Network 3 = Full Manual Control 4 = Standby 5 = Online (Running)
  • Page 38 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table C.3 Analogue Values1 (continued) Instance Number Object Name Units Access Secondary Return Pressure PS1a bar/psi Secondary Return Pressure PS1b bar/psi Secondary Return Pressure PS1 bar/psi Secondary Supply Pressure PS2a bar/psi Secondary Supply Pressure PS2b...

  • Page 39: Appendix D: Coolchip Cdu 600 Modbus Register Table

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendix D: CoolChip CDU 600 MODBUS Register Table Table D.1 Discrete Inputs Instance Number Object Name CoolChip CDU 600Alarm Code Common Alarm — Alarm : T1 Temperature Sensor Fault Alarm : T2a Temperature Sensor Fault...
  • Page 40 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table D.1 Discrete Inputs (continued) Instance Number Object Name CoolChip CDU 600Alarm Code Alarm : Primary Fluid High Temp Alarm : Secondary Fluid Low Temp Alarm : Secondary Fluid High Temp Alarm : Leak - Unit...
  • Page 41 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table D.2 Input Registers Register Number Description Units Scaling Data Type Mode: Unsigned 0 = Not Configured 1 = Tank Filling 2 = Shutdown—Network 3 = Full Manual Control 4 = Standby...
  • Page 42 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table D.2 Input Registers (continued) Register Number Description Units Scaling Data Type Secondary Supply Pressure PS2a 0.01 Signed Secondary Supply Pressure PS2b 0.01 Signed Secondary Supply Pressure PS2 0.01 Signed Secondary Differential Pressure (PS2 – PS1) 0.01...
  • Page 43 Vertiv™ CoolChip CDU 600 Application and Planning Guide Table D.2 Input Registers (continued) Register Number Description Units Scaling Data Type Second Fluid Quality -- PH 0.01 Unsigned Secondary Fluid Qualityh -- Conductivity uS/cm Unsigned Access to the Input Register table is provided by MODBUS function code 04 – Read Input Registers.
  • Page 44 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp.

  • Page 45: Appendix E: Notes

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendix E: Notes Proprietary and Confidential ©2025 Vertiv Group Corp.
  • Page 46 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp.

  • Page 47: Appendix F: Disposal Procedure

    Vertiv™ CoolChip CDU 600 Application and Planning Guide Appendix F: Disposal Procedure Waste materials must be disposed of in a responsible manner in line with environmental regulations. Decommissioning and disposal of this product should be undertaken by qualified personnel in adherence to local and national safety regulations, particularly for protection of lungs, eyes, and skin from chemicals, dust etc.
  • Page 48 Vertiv™ CoolChip CDU 600 Application and Planning Guide This page intentionally left blank Proprietary and Confidential ©2025 Vertiv Group Corp.
  • Page 49 Vertiv™ CoolChip CDU 600 Application and Planning Guide...
  • Page 50 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082 USA ©2025 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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