Groeneveld BEKA SprayLub Original Operating And Assembly Manual

Oil-air lubrication

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SprayLub
Oil-air lubrication
SprayLub
Revision 05-2025
Original operating-
and
assembly manual
© Groeneveld-BEKA 2025
Seite 1
All rights reserved!

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Summary of Contents for Groeneveld BEKA SprayLub

  • Page 1 SprayLub Oil-air lubrication SprayLub Revision 05-2025 Original operating- assembly manual © Groeneveld-BEKA 2025 Seite 1 All rights reserved!
  • Page 2: Table Of Contents

    Dimensional drawing of oil-air-lubrication device ........35 12.2 Dimensional drawing of external oil-air mixing distributors ......36 12.3 Electric connection ..................37 12.4 Lubrication scheme ..................38 12.5 Control plan ....................41 Details of the manufacturer ................ 44 © Groeneveld-BEKA 2025 Seite 2 All rights reserved!
  • Page 3: Technical Data

    Max. load output solenoid valve ............24 V / 2 A DC Power Motor ......................70 W Nominal voltage motor ................24 V DC Nominal current motor ..................4,5 A Number of revolutions motor ..............3000 min-1 © Groeneveld-BEKA 2025 Seite 3 All rights reserved!
  • Page 4: Basic Notes

     Having the required professional education and authorization of your company to carry out the necessary works at the oil-air-lubricating device. Another use or a use beyond can not be considered to be in Attention accordance with the regulations. © Groeneveld-BEKA 2025 Seite 4 All rights reserved!
  • Page 5 (e.g. by ex- pired or improper stored lubricating oils, batch variations etc.) can not be retraced to their root cause in retrospect. © Groeneveld-BEKA 2025 Seite 5 All rights reserved!
  • Page 6 This heading is used if inaccurate compliance or non-compliance Attention! with the operating instructions or specified work procedures etc.may result in damage of the device or men. Points out special information! Note! © Groeneveld-BEKA 2025 Seite 6 All rights reserved!
  • Page 7: Safety Information

     Failure of important plant functions  Failure of prescribed methods of maintenance and preventive main- tenance  Endangering people due to electrical, mechanical and chemical effects  Endangering the environment due to leakages of dangerous materials © Groeneveld-BEKA 2025 Seite 7 All rights reserved!
  • Page 8 Therefore please observe regularly the unit and its assembly and check it for possible damages or leakages. © Groeneveld-BEKA 2025 Seite 8 All rights reserved!
  • Page 9: Mode Of Operation

    You can connected external oil-air mixing distributors to this outlets.  SprayLub 2: With installed oil-air mixing distributor, 2 lube point connections.  SprayLub 4: With installed oil-air mixing distributor, 4 lube point connections © Groeneveld-BEKA 2025 Seite 9 All rights reserved!
  • Page 10: Transport And Storage

    Transport the oil-air lubrication device only when it is empty. Observe the valid safety- and accident prevention regulations. Wear appropriate protection clothes. Keep distance to suspending loads. © Groeneveld-BEKA 2025 Seite 10 All rights reserved!
  • Page 11: Device Description

    Oil reservoir Harting-plug Control unit Oil drain screw Version 0 Connecting block Filter entity Motor gear pump Pressure switch for air 4 bar Pressure switch for oil 20 bar Level switch © Groeneveld-BEKA 2025 Seite 11 All rights reserved!
  • Page 12 10 mm³ or 30 mm³, compare the details with the type plate. Closing the air throttle completely, a pure oil lubrication is done. Pay also attention to chapter 7 „adjustment of air supply“. Attention! © Groeneveld-BEKA 2025 Seite 12 All rights reserved!
  • Page 13 After the switch contact sends a signal, up to 950 lubrication cycles can be carried out (adjustment via the control menu), until the oil-air-lubrication device signals a malfunction. © Groeneveld-BEKA 2025 Seite 13 All rights reserved!
  • Page 14 (device front). It has to have at least 5 bar as otherwise the air pressure switch of the oil-air mixing distributor sends a fault message. In certain cases the operating pressure may have a lower value (see chapter 6). © Groeneveld-BEKA 2025 Seite 14 All rights reserved!
  • Page 15 The buttons “left” and “right” are for the cursor’s movement. The button “select/enter” confirms an entry. With the button “ESC” the menu is left. © Groeneveld-BEKA 2025 Seite 15 All rights reserved!
  • Page 16 Some parameter can only be changed when entering a password. The authorized access of Groeneveld-BEKA differs from the user authorization. In certain cases the parameter can be set for a specific machine / Note! machine /lubrication point.
  • Page 17: Assembly Manual

    The compressed air for the oil-air lubrication device must already there fulfil the requirements.  Take care that the compressed air lines are clean!  Assemble the compressed air lines professional and free from distortion! © Groeneveld-BEKA 2025 Seite 17 All rights reserved!
  • Page 18  In case the distance between the oil-air mixing distributor and the lubrication point is smaller than 0,5 m or larger than 3 m, Groeneveld-BEKA recommends to use coils (4 to 5 coils) near the lubrication point. The lubrication oil that is col- lected in the coil after the system is switched off, will immediately be available at the lube point (e.g.
  • Page 19 If the recommended assembly of the oil- air mixing distributor is not possible, the correct ventilation of the lubrication oil line must be ensured by more and/or longer pump cycls. Ventilation unit © Groeneveld-BEKA 2025 Seite 19 All rights reserved!
  • Page 20  Connect the oil-air lubrication device professional according to the enclosed connection plan.  Attention! The existing mains voltage has to match with the neces- sary supply voltage (see type plate)! © Groeneveld-BEKA 2025 Seite 20 All rights reserved!
  • Page 21: Start-Up

     Set the operating pressure at the compressed air maintenance unit. Standard device: 5 bar At reduced operating pressure: 3,5 bar min.  The oil-air lubrication device has no ON/OFF switch.  The oil-air-lubrication device operates in the pre-lubrication mode. © Groeneveld-BEKA 2025 Seite 21 All rights reserved!
  • Page 22  Dispose collected medium and do not lead it back to the system.  Check the ventilation unit for leakages and retighten it if necessary.  Ensure, at any time, that the oil main line is free of air during the operation. Ventilation unit © Groeneveld-BEKA 2025 Seite 22 All rights reserved!
  • Page 23 After the buffer time of 30 sec the air inlet valve is closed. The setting of the air pressure switch to a lower switch point according to the following de- scribed setting procedure is no more possible. © Groeneveld-BEKA 2025 Seite 23 All rights reserved!
  • Page 24  Remove bridge between signal line endings (cable lugs) and put the cable lugs onto the electric connections of the air pressure switches.  Put the rubber caps onto the connections for protection © Groeneveld-BEKA 2025 Seite 24 All rights reserved!
  • Page 25 (use the enclosed tool). Use exclusively the delivered, below mentioned tool to adjust Attention! the air stream: Tubular socket wrench AF10 (for counter nut) Hexagon socket wrench AF3 (for air throttle) © Groeneveld-BEKA 2025 Seite 25 All rights reserved!
  • Page 26  Turn the air throttle pin counter clockwise to increase the the air quantity / the air pressure.  Remove the control manometer from the lube line and lock the air throttle with a counter nut. © Groeneveld-BEKA 2025 Seite 26 All rights reserved!
  • Page 27: Operation

    However, the ventilation block, as described above, is not installed here. For the ventilation of an external oil-air mixing distributor, see chapter 7 “start-up”. © Groeneveld-BEKA 2025 Seite 27 All rights reserved!
  • Page 28 The normal operation ensures a safe supply of the lubricated points with sufficient lubricating oil. The normal operation can be modified by changing the lubrication time and the break time, see control plan chapter 12.5 “control plan”. © Groeneveld-BEKA 2025 Seite 28 All rights reserved!
  • Page 29 5 and control plan in chapter 12.5. In case the stand still of the oil-air lubrication device exceed the monitoring time, a prelubrication is car- ried out after a new start. The ventilation can be carried out during the complete stand by operation. © Groeneveld-BEKA 2025 Seite 29 All rights reserved!
  • Page 30: Malfunctions

    Depending on the adjusted filling level impulse counter, 1 to 950 lubrication cycles are reached when the warning signal is send. Possible remedy:  Fill up clean lubricating oil immediately according to specification via the filling connection. © Groeneveld-BEKA 2025 Seite 30 All rights reserved!
  • Page 31 Chapter 9 „maintenance“ section „lubricant oil filter“.  Check the pressure relief valve for its function. Exchange the whole pump if it is necessary.  Check the pressure switch an renew it if necessary. © Groeneveld-BEKA 2025 Seite 31 All rights reserved!
  • Page 32: Shut-Down

    Shut-down Proceed as follows for a shut down:  Switch off air supply  Switch off electric voltage supply. The supply lines (electric and pneumatic) may be connected to the lubrication unit. © Groeneveld-BEKA 2025 Seite 32 All rights reserved!
  • Page 33: Maintenance

     Fill up new lubricating oil until the maximum marking has been reached.  Further procedure can be seen under chapter 7 “start-up”! Observe the lubricating oil manufacturer’s disposal infor- Note! mation when renew oil! © Groeneveld-BEKA 2025 Seite 33 All rights reserved!
  • Page 34: Disposal

    The disposal of the oil-air-lubrication device must be done profes- sional and according to the national and international laws and regulations. © Groeneveld-BEKA 2025 Seite 34 All rights reserved!
  • Page 35: Enclosure

    SprayLub 12 Enclosure 12.1 Dimensional drawing of oil-air-lubrication device © Groeneveld-BEKA 2025 Seite 35 All rights reserved!
  • Page 36: Dimensional Drawing Of External Oil-Air Mixing Distributors

    SprayLub 12.2 Dimensional drawing of external oil-air mixing distributors © Groeneveld-BEKA 2025 Seite 36 All rights reserved!
  • Page 37: Electric Connection

    SprayLub 12.3 Electric connection 90 – 260 V AC © Groeneveld-BEKA 2025 Seite 37 All rights reserved!
  • Page 38: Lubrication Scheme

    SprayLub 12.4 Lubrication scheme SprayLub 0 © Groeneveld-BEKA 2025 Seite 38 All rights reserved!
  • Page 39 SprayLub SprayLub 2 © Groeneveld-BEKA 2025 Seite 39 All rights reserved!
  • Page 40 SprayLub SprayLub 4 © Groeneveld-BEKA 2025 Seite 40 All rights reserved!
  • Page 41: Control Plan

    SprayLub 12.5 Control plan © Groeneveld-BEKA 2025 Seite 41 All rights reserved!
  • Page 42 SprayLub © Groeneveld-BEKA 2025 Seite 42 All rights reserved!
  • Page 43 SprayLub © Groeneveld-BEKA 2025 Seite 43 All rights reserved!
  • Page 44: Details Of The Manufacturer

    Product performance is influenced by many factors outside the control of Groeneveld-BEKA. Groeneveld-BEKA products are sold in accordance with the Groeneveld-BEKA terms and conditions of sale, which include our limited warranty and remedies. You can find them at https://www.groeneveld-beka.com/en/...

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