Related Manuals for SOLIDSVAC SV440-CVCD
Summary of Contents for SOLIDSVAC SV440-CVCD
- Page 1 SOLIDS PUMPING SYSTEMS SV440-CVCD Operations Manual U1/ 5-7 Boeing Place - Caboolture - QLD 4510 - Australia +61 456 000 665 / info@solidsvac.com / www.solidsvac.com ISSUED DATE - 010124 V 1.4 LAST REVISED - 010124...
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Page 2: Table Of Contents
CONTENTS Description Page Safety First 1. Operation Overview 2. Design Registration 3. Technical Data 4. Schematic 5. Pump Set-Up 6. Operation, Timer Cycling & Adjustments 7. Maintenance 8. Accessories 9. Operation Risk Assessment 10. Spare Parts 11. Job Safety Analysis Scan this QR Code for an electronic version of this Operations Manual... -
Page 3: Safety First
This manual contains important information concerning the installation, operation and maintenance of the Solidsvac Pump, Model SV440-CVCD. To prevent injury to personnel or equipment damage, this manual MUST be read and understood by those responsible for the installation, operation and maintenance of the equipment. -
Page 4: Technical Data
420 ltr 34 gal Operating pressure 7 bar (Required) @ 690 kPa 100 psi (Required) Unit Requirements 15.8 m /Min or 22.1 m /Min 560 cfm or 780 cfm Maximum solids 80 mm 3” Water throughput 1000 lpm (380 cfm) 264 gpm (380 cfm) telephone +61 456 000 665 email info@solidsvac.com page 4... -
Page 5: Schematic
4. SV440-CVCD SCHEMATIC www.solidsvac.com page 5... - Page 6 SV440 CONTROL AIR AND DRAIN www.solidsvac.com page 6...
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Page 7: Operating Parameters
Ex h IIB T4 Gb (0 °C ≤ Tamb ≤ +50 °C) CONTENTS EXCLUDED FOR PUMPING Solidsvac recommends that any contents the fall within the scope of the below class liquids should not be pumped with any Solidsvac unit. Solidsvac also recommend that a site-specific JSA should be conducted with reference to any other type of material being pumped. -
Page 8: Pump Set-Up
QR code on each pump. Note: Minimum training is required to operate the SV440-CVCD however, it is essential for the safe operation of this equipment that the Operator has read and understands the SV440-CVCD Operation Manual. -
Page 9: Operation
The second pressure gauge is mounted on the exterior of the control box and displays the working pressure of the pump. This gauge will only show the operational air pressure at the pump, this is not to be assumed as the pressure output of the compressor. Solidsvac recommend checking the compressor's gauge to obtain a reading. -
Page 10: Maintenance
7. MAINTENANCE The Solidsvac SV440-CVCD generally require a minimum of maintenance although Solidsvac recommend the following be adhered to as a minimum: DAILY: Check that all fittings and connection are serviceable. WEEKLY: The unit’s auto drain filter be inspected and cleaned as required. The exhaust box be inspected and cleared of any carry over material. MONTHLY: Carry out both the daily and weekly maintenance requirements. -
Page 11: Service Tips
MAINTENANCE CONTINUED... In use, the Solidsvac SV440-CVCD requires little to no maintenance, however Solidsvac recommends that the following strict measures are taken to ensure the pump remains in good working order. Maintenance, repairs and the disassembling of the unit be carried out by any authorised personnel. -
Page 12: Safety First
Note: 99% of all issues are air supply related. SAFETY FIRST THE SV440-CVCD MUST BE ISOLATED FROM ITS AIR SUPPLY AND TESTED DEAD PRIOR TO ANY MAINTENANCE WORK BEING UNDERTAKEN. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. -
Page 13: System Maintenance
When servicing a pneumatic system, always do the following to ensure cleanliness: Keep the compressor and machine's lubricating oil clean Keep the system clean Keep your work area clean Be careful when you change seal or components (take photos) Use caution with compressed air Ensure all pneumatic components supply lines are secure www.solidsvac.com page 13... -
Page 14: Accessories
Dropbox - Delivery of material to a skip, conveyor or specific point. Service Kit - Contains all you need for basic maintenance on your pump. telephone +61 456 000 665 email info@solidsvac.com page 14... -
Page 15: Operation Risk Assessment
OPERATIONAL RISK ASSESSMENT www.solidsvac.com page 15... - Page 16 MUST read and understand the manual. Procedures (change management, traffic rules, risk assessed, developed, effectively implemented, etc.) Equipment fit for purpose (rated, designed compatible, maintained, inspected, monitored, etc.) Leadership (communication, directions, monitoring, etc.) Environmental conditions are compatible to the operational capabilities of the equipment (natural vs. man-made, etc.) INCLUSIONS: Only the aspects directly related to Solidsvac SV440-CVCD Solids Pump. EXCLUSIONS: Transporting and storing the Solidsvac SV440-CVCD Solids Pump (Users operational risk assessment, training, competence); Assessment of the environmental conditions in the operational area (Users planning and local risk control) REFERENCE MATERIAL: QLD Coal Mining Safety & Health Act 1999 QLD Coal Mining Safety & Health Reg 2001...
- Page 17 Will probably occur in most circumstances (2 to 1 events/year) Possible Might occur occasionally (1 event/1 to 2 years) Unlikely Could happen at some time (1 event/2 to 3 years) Rare May happen only in exceptional circumstances (>3 to 5 years) www.solidsvac.com page 17...
- Page 18 Very likely Moderate High High Possible Moderate Moderate High Unlikely Moderate High Rare ALARP - As low as reasonably practical Tolerable Take action to manage ALARP Intolerable (without specific senior management approval) telephone +61 456 000 665 email info@solidsvac.com page 18...
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- Page 20 COMP DATE REVIEW/AUDIT DATE Operation Storage Communicate to end user to Solidsvac Delivery develop work procedures for storage of Solidsvac SV440-CVCD Mobile Fluids Pump Travel position Communicate to end user to Solidsvac Delivery develop work procedures for travelling Use of Solidsvac...
- Page 21 PUMP PREVENTATIVE MAINTENANCE PROGRAM The following is the work to be performed to a SV440-CVCD Pump during Preventative Maintenance Check. All items, except annual checks (Tradesman), are to be carried out by a Competent Operator. Lock and tag out equipment...
- Page 22 PRV operation of the PRV. Pressure Vessel Inspect the vessel for wear, cracks and/or damage. Inspection Conduct a full service on the pump and replace the Full Service and PRV PRV. telephone +61 456 000 665 email info@solidsvac.com page 22...
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Page 23: Spare Parts
10. SPARE PARTS www.solidsvac.com page 23... - Page 24 +61 456 000 665 email info@solidsvac.com page 24...
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Page 30: Job Safety Analysis
JOB SAFETY ANALYSIS Note: It is recommended that a site-specific JSA is conducted prior to operation of the unit. telephone +61 456 000 665 email info@solidsvac.com page 30... - Page 31 SOLIDSVAC SV440-CVCD SLURRY PUMP Date Of Audit – June 2020. Equipment/Task: Set-up and operate Solidsvac Solids/Slurry Pump. Note: Site Safety requirements MUST be adhered to at all times. Personal Protective Equipment including approved safety eyewear and hearing protection are to be worn at all times whilst operating this equipment.
- Page 32 SOLIDSVAC SV440-CVCD SLURRY PUMP Date Of Audit – June 2020. Equipment/Task: Set-up and operate Solidsvac Solids/Slurry Pump. Note: Site Safety requirements MUST be adhered to at all times. Personal Protective Equipment including approved safety eyewear and hearing protection are to be worn at all times whilst operating this equipment.
- Page 33 Model Number Serial Number Date of Manufacture Inspected by U1/ 5-7 Boeing Place - Caboolture - QLD 4510 - Australia +61 456 000 665 / info@solidsvac.com www.solidsvac.com...
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