Related Manuals for SOLIDSVAC SV70-SP
Summary of Contents for SOLIDSVAC SV70-SP
- Page 1 SOLIDS PUMPING SYSTEMS SV70-SP Operations Manual U1/ 5-7 Boeing Place - Caboolture - QLD 4510 - Australia +61 456 000 665 / info@solidsvac.com / www.solidsvac.com ISSUED DATE - 140421 V 1.2 LAST REVISED - 140421...
-
Page 2: Table Of Contents
CONTENTS Description Page Safety First 1. Operation Overview 2. Design Registration 3. Technical Data 4. Schematic 5. Pump Set-Up 6. Operation 7. Maintenance 8. Timer Cycling & Adjustments 9. Accessories 10. Operation Risk Assessment 11. Job Safety Analysis Scan this QR Code for an electronic version of this Operations Manual... -
Page 3: Safety First
This manual contains important information concerning the installation, operation and maintenance of the Solidsvac Pump, Model SV70-SP. To prevent injury to personnel or equipment damage, this manual MUST be read and understood by those responsible for the installation, operation and maintenance of the equipment. -
Page 4: Technical Data
230 cfm Jet Pack Delivery 400+ m 1312+ ft Displacement cycle 65 ltr 17 gal 7 bar (max) @ 690 kPa 100 psi (max) Operating pressure 4.5 bar (min) @ 448 kPa 65 psi (min) Maximum solids 50 mm 2” Measured water throughput 400 lpm 106 gpm telephone +61 456 000 665 email info@solidsvac.com page 4... -
Page 5: Schematic
4. SV70-SP SCHEMATIC www.solidsvac.com page 5... -
Page 6: Pump Set-Up
Note: Always position hoses out of walkways where possible remaining aware of trip and fall hazards. CONTENTS EXCLUDED FOR PUMPING Solidsvac recommends that any contents that fall within the scope of the below class liquids should not be pumped with any Solidsvac unit. Solidsvac also recommends that a site-specific JSA should be conducted with reference to any other type of material being pumped. -
Page 7: Operation
SOLIDSVAC recommends checking the pump discharge to ensure it remains correctly anchored at the exit. Lubrication is not required during operation. -
Page 8: Maintenance
7. MAINTENANCE In use, the Solidsvac SV70-SP requires little to no maintenance, however Solidsvac recommends that the following strict measures are taken to ensure the pump remains in good working order for as long as possible. Maintenance, repairs and the disassembling of the unit can be carried out by any qualified Fitter with a basic knowledge of pneumatics. SERVICE TIPS Clean the machine areas before removing pneumatic components. - Page 9 Valves not sealing correctly because of contaminants Some combination of the above causes A combined drop in flow rate and pressure will affect the power requirements of a pneumatic machine, especially in mobile applications, where the speed of the prime mover will have to increase to meet system demand. Generally, compressors powered by electric motors cannot increase revolution speed to provide greater flow rate. Pneumatic motor performance is affected by a drop in power (torque and speed capabilities). Actuators convert pneumatic energy back into mechanical energy. It is here that lack of flow and pressure instigates the fault- finding process. Jerky cylinder and motor movements are unacceptable and the combination of these pneumatic faults results in a machine’s power performance dropping. The problem MUST be solved to ensure efficient operation. www.solidsvac.com page 9...
- Page 10 STEP 5: LIST THE POSSIBLE CAUSES - Once the fault has been located and recognised, list the possible causes – starting with the simplest. STEP 6: REACH A CONCLUSION - Use a troubleshooting chart to check the list of possible causes; then decide which is the most likely. telephone +61 456 000 665 email info@solidsvac.com page 10...
- Page 11 Keep the compressor and machine's lubricating oil clean Keep the system clean Keep your work area clean Be careful when you change or add oil - Be careful when you change seal or components (take photos) Use caution with compressed air Ensure all pneumatic components supply lines are secure www.solidsvac.com page 11...
- Page 12 A general visual inspection of the unit including the suction and discharge valves is recommended. A small metal gauze in-line filter prevents foreign objects entering the venturi nozzle via the air supply line. Solidsvac Pumps recommend periodic inspection and cleaning as required, replacement filters and seals are available from your Solidsvac suppliers. EXHAUST BOX If fitted, Solidsvac Pumps also recommend a periodic visual inspection of the exhaust box be carried out. With the air supply off and isolated, remove the pump cover. - V isually check the exhaust opening and if it appears blocked, either flush the box with a hose, alternatively, remove the 4 cap screws in the side cover.
-
Page 13: Timer Cycling & Adjustments
IMPORTANT NOTE: Numbers provided on timers are a guide only and may not be approximate to actual timer figure indicated. PRESSURE RELIEF VALVE The Pressure Relief Valve can be operated by pulling the ring as indicated below: www.solidsvac.com page 13... -
Page 14: Accessories
Dropbox - Delivery of material to a skip, conveyor or specific point. Tool Kit - Contains all you need for basic maintenance on your pump. Service Kit - Contains all you need for basic maintenance on your pump. telephone +61 456 000 665 email info@solidsvac.com page 14... -
Page 15: Operation Risk Assessment
OPERATIONAL RISK ASSESSMENT www.solidsvac.com page 15... - Page 16 The objective of the hazard identification and risk review process is to ensure all hazards are identified and accurately assessed for risk. Suitable and effective controls MUST be nominated and implemented to keep workplace safe. CONTEXT: The Solidsvac Mobile Solids Pumps are designed to be used for the purpose of pumping and transferring heavy slurry/media. The Solidsvac Mobile Solids Pump will be in a stationary position on the floor. The floor conditions need to be safe and level. SCOPE: The Scope of the risk assessment as follows:...
- Page 17 Will probably occur in most circumstances (2 to 1 events/year) Possible Might occur occasionally (1 event/1 to 2 years) Unlikely Could happen at some time (1 event/2 to 3 years) Rare May happen only in exceptional circumstances (>3 to 5 years) www.solidsvac.com page 17...
- Page 18 Very likely Moderate High High Possible Moderate Moderate High Unlikely Moderate High Rare ALARP - As low as reasonably practical Tolerable Take action to manage ALARP Intolerable (without specific senior management approval) telephone +61 456 000 665 email info@solidsvac.com page 18...
- Page 19 19...
- Page 20 COMP DATE REVIEW/AUDIT DATE Operation Storage Communicate to end user to Solidsvac Delivery develop work procedures for storage of Solidsvac SV70 Mobile Fluids Pump Travel position Communicate to end user to Solidsvac Delivery develop work procedures for travelling Use of Solidsvac...
- Page 21 PUMP PREVENTATIVE MAINTENANCE PROGRAM The following is the work to be performed to a SV70-SP Pump during Preventative Maintenance Check. All items, except annual checks (Tradesman), are to be carried out by a Competent Operator. Lock and tag out equipment...
- Page 22 PRV operation of the PRV. Pressure Vessel Inspect the vessel for wear, cracks and/or damage. Inspection Conduct a full service on the pump and replace the Full Service and PRV PRV. telephone +61 456 000 665 email info@solidsvac.com page 22...
-
Page 23: Job Safety Analysis
JOB SAFETY ANALYSIS Note: It is recommended that a site-specific JSA is conducted prior to operation of the unit. www.solidsvac.com page 23... - Page 24 SOLIDSVAC SV70-SP SLURRY PUMP Date Of Audit – June 2016. Equipment/Task: Set-up and operate Solidsvac Solids/Slurry Pump. Note: Site Safety requirements MUST be adhered to at all times. Personal Protective Equipment including approved safety eyewear and hearing protection are to be worn at all times whilst operating this equipment.
- Page 25 SOLIDSVAC SV70-SP SLURRY PUMP Date Of Audit – June 2016. Equipment/Task: Set-up and operate Solidsvac Solids/Slurry Pump. Note: Site Safety requirements MUST be adhered to at all times. Personal Protective Equipment including approved safety eyewear and hearing protection are to be worn at all times whilst operating this equipment.
- Page 26 Model Number Serial Number Date of Manufacture Inspected by U1/ 5-7 Boeing Place - Caboolture - QLD 4510 - Australia +61 456 000 665 / info@solidsvac.com www.solidsvac.com...
Need help?
Do you have a question about the SV70-SP and is the answer not in the manual?
Questions and answers