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7929 Lincoln Ave. Riverside, CA 92504
Phone: 951.689.ICON
Fax: 951.689.1016
COMPONENTS INCLUDED
(1) 194604 19+ RANGER TUBULAR UCA (DRVR)
(1) 194605 19+ RANGER TUBULAR UCA (PASS)
HARDWARE INCLUDED
(2) 177200BJ DELTA JOINT
(4) 179106 SLEEVE 1.000 X .563 X 2.440
TOOLS REQUIRED
JACK
JACK STANDS
TORQUE WRENCH
FLATHEAD SCREWDRIVER
TECH NOTES
1. ICON RECOMMENDS OPTIONAL BILLET DUST COVER SET (191011) TO PREVENT DEBRIS FROM
PACKING UP AROUND THE ZERK FITTING.
2. ALL ICON UPPER CONTROL ARMS HAVE BEEN ENGINEERED TO ALLOW FOR THE MOST POSSIBLE
CASTER, WHILE STILL ALLOWING THE VEHICLE TO BE PROPERLY ALIGNED. NOTIFY YOUR
PROFESSIONAL ALIGNMENT SHOP OF THIS INFORMATION SO THAT MAXIMUM RIDE QUALITY CAN
BE ACHIEVED.
3. ICON DELTA JOINTS ARE PRE-GREASED FROM THE FACTORY. ICON RECOMMENDS GREASING
THE DELTA JOINT EVERY 3,000 MILES (OR EVERY OIL CHANGE). ADD NEW GREASE UNTIL ALL OF
THE OLD GREASE IS EXPELLED FROM THE BOTTOM OF THE DELTA JOINT ASSEMBLY, WIPE AWAY
EXCESS WITH A RAG OR SHOP TOWEL.
INSTALLATION
1.
Using a properly rated jack, raise the front of the vehicle and support the frame rails with jack stands. Ensure the jack stands are
secure and set properly before lowering the jack. NEVER WORK UNDER AN UNSUPPORTED VEHICLE. Remove the front wheels.
2
. Carefully pull the ABS wire retainers from the UCA. [FIGURE 1]
FIG.1
3
. Remove the nut from the frame bolt using an 18mm on the bolt head and 21mm on the nut. [FIGURE 2]
PART #
98510DJ
(2) 194606 19+ RANGER TUBULAR UCA BUCKET
BRACKET
(8) 297034 HAT BUSHING 1.625 X 1.000 X .850
(4) 297042 POLY RING 1.590 X 1.005 X .450
5/16" SOCKET / WRENCH
18MM SOCKET / WRENCH
21MM SOCKET / WRENCH
98510DJ INSTALLATION INSTRUCTIONS
DESCRIPTION
2019-UP FORD RANGER TUBULAR
UCA DJ KIT
WARNING!
** READ ALL INSTRUCTIONS THOROUGHLY FROM START TO FINISH
BEFORE BEGINNING INSTALLATION! IF THESE INSTRUCTIONS ARE
NOT PROPERLY FOLLOWED SEVERE FRAME, SUSPENSION AND TIRE
DAMAGE MAY RESULT TO THE VEHICLE!
** ICON VEHICLE DYNAMICS RECOMMENDS THAT YOU EXERCISE
EXTREME CAUTION WHEN WORKING UNDER A VEHICLE THAT IS
SUPPORTED WITH JACK STANDS.
** ICON VEHICLE DYNAMICS RECOMMENDS ALL INSTALLATION TO
BE PERFORMED BY A PROFESSIONAL SHOP/SERVICE TECHNICIAN.
PRODUCT FAILURE CAUSED BY IMPROPER INSTALLATION WILL NOT BE
COVERED UNDER ICON'S WARRANTY POLICY.
5-13-2019 REV.A
FIG.2
1
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Summary of Contents for ICON 98510DJ
- Page 1 BEFORE BEGINNING INSTALLATION! IF THESE INSTRUCTIONS ARE NOT PROPERLY FOLLOWED SEVERE FRAME, SUSPENSION AND TIRE 2. ALL ICON UPPER CONTROL ARMS HAVE BEEN ENGINEERED TO ALLOW FOR THE MOST POSSIBLE DAMAGE MAY RESULT TO THE VEHICLE! CASTER, WHILE STILL ALLOWING THE VEHICLE TO BE PROPERLY ALIGNED. NOTIFY YOUR...
- Page 2 . Install the supplied zerk fittings using a 5/16”. Do not overtighten. . Install the ICON UCA. Hold the UCA in position and slide the frame bolt in from the back of the UCA. Make sure that the supplied washers are placed on the outside face (outer front and outer rear) of the hat bushings. Install the nut and tighten using an 18mm and 21mm.
- Page 3 ICON VEHICLE DYNAMICS LIMITED LIFETIME WARRANTY ICON Vehicle Dynamics warrants to the original retail purchaser who owns the vehicle on which the product was originally installed. ICON Vehicle Dynamics does not warrant the product for finish, alterations, modifications and/or installation contrary to ICON Vehicle Dynamics instructions.
-
Page 4: Components Included
SUPPORTED WITH JACK STANDS. 1. THIS IS A UNIVERSAL BUMP STOP KIT. THE INSTALLER IS RESPONSIBLE FOR PROPER MOUNTING OF THESE COMPONENTS. ICON RECOMMENDS CYCLING THE SUSPENSION TO ENSURE PROPER ** ICON VEHICLE DYNAMICS RECOMMENDS ALL INSTALLATION TO FITMENT OF THIS KIT. - Page 5 ICON VEHICLE DYNAMICS LIMITED LIFETIME WARRANTY ICON Vehicle Dynamics warrants to the original retail purchaser who owns the vehicle on which the product was originally installed. ICON Vehicle Dynamics does not warrant the product for finish, alterations, modifications and/or installation contrary to ICON Vehicle Dynamics instructions.
- Page 6 1. THIS EXTENDED TRAVEL COILOVER REQUIRES AN UPPER CONTROL ARM (PN: 98510DJ) OR BEFORE BEGINNING INSTALLATION! IF THESE INSTRUCTIONS ARE (PN: 98520DJ). FAILURE TO USE ICON UPPER CONTROL ARM WITH THIS SHOCK WILL LEAD TO NOT PROPERLY FOLLOWED SEVERE FRAME, SUSPENSION AND TIRE FAILURE, NOT COVERED UNDER ICON’S WARRANTY POLICY.
- Page 7 FIG.5 FIG.6 . Install the ICON coilover. This may require you to pry downward on the lower arm to get the rod end into the lower control arm pocket. . Mount the coilover to the frame using a 9/16” and the supplied (611019) hardware kit. [Torque to 30 ft-lbs] [FIGURE 6] .
-
Page 8: Maintenance
ICON VEHICLE DYNAMICS SHOCK ABSORBER WARRANTY This shock absorber has a 1 year warranty against any manufacturer’s defects. If a shock fails within the initial year of ownership, the shock must be shipped to ICON Vehicle Dynamics for inspection and service. If a shock is inspected and it has been determined the shock failed due to neglect, damage caused by improper installation or any other reason besides “normal wear and tear”, the owner of said shock is responsible for all service costs.
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