Coleman Powersports UT400 Owner's Manual
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Coleman Powersports UT400 Owner's Manual

Coleman Powersports UT400 Owner's Manual

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OWNER'S MANUAL
POWERSPORTS
UT400
No one under the
age of 16 should
operate this UTV
(888)-405-8725 Coleman Powersports
364 S. Smith Road, Tempe, AZ. 85281
www.colemanpowered.com

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  • Page 1 OWNER’S MANUAL POWERSPORTS UT400 No one under the age of 16 should operate this UTV (888)-405-8725 Coleman Powersports 364 S. Smith Road, Tempe, AZ. 85281 www.colemanpowered.com...
  • Page 2 Coleman UT400 Owner Manual...

  • Page 3: Important Safety Messages

    Coleman UT400 Owner Manual INTRODUCTION Congratulations on your purchase of the Coleman Powersports 400 UTV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.

  • Page 4: Important Manual Information

    Coleman UT400 Owner Manual IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS Particularly important information is distinguished in this manual by the INJURY OR DEATH. following notations: The Safety Alert Symbol means ATTENTION!

  • Page 5: Important Notice

    Coleman UT400 Owner Manual IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 6: Table Of Contents

    Coleman UT400 Owner Manual Location of the Warning and Brake Pedal 4-14 Safety Labels Drive Select Lever 4-16 Fuel Tank Cap 4-16 Safety Information Starter 4-17 Seats 4-17 Description and Vehicle Seat Belts 4-18 Identification Glove Compartment 4-21 Identification Number Records...
  • Page 7 Coleman UT400 Owner Manual Engine Oil Drive Select Lever Operation and Coolant Reverse Final Gear Oil Parking Differential Gear Oil Parking On a Slope 6-10 Throttle Pedal Accessories and Loading 6-11 Throttle Freeplay Throttle Freeplay Inspection Your Vehicle Throttle Freeplay Adjustment...
  • Page 8 Coleman UT400 Owner Manual Periodic Maintenance and Axle Boots 8-18 Adjustment Spark Plug Inspection 8-19 Periodic Maintenance Chart for Removal 8-19 the Emission Control System Inspection 8-19 General Maintenance and Installation 8-20 Lubrication Chart Cleaning the Air Filter Elements 8-21...
  • Page 9 Coleman UT400 Owner Manual Battery 8-37 Battery Maintenance 8-39 Fuse Replacement 8-39 Replacing Headlight Bulb 8-42 Tail/Brake Light Bulb Replacement 8-44 Troubleshooting 8-45 Common Problems in Vehicle 8-47 Cleaning and Storage Cleaning Storage Specifications 10-1 Coleman Powersports Limited Warranty 11-1...

  • Page 10: Location Of The Warning And Safety Labels

    Location of the Warning and Safety Labels...
  • Page 11 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available by contacting Coleman Powersports service.
  • Page 12 Location of the Warning and Safety Labels...
  • Page 13 Location of the Warning and Safety Labels...
  • Page 14 Location of the Warning and Safety Labels...
  • Page 15 Location of the Warning and Safety Labels...

  • Page 16: Safety Information

    Safety Information SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including cars and UTVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. ●...
  • Page 17 Safety Information Never attempt jumps or other stunts. ● Always inspect your vehicle each time you use it to be sure it is in safe operating condition, Always ● follow the inspection and maintenance procedures and schedules described in this manual. Always keep hands, arms, feet, and legs inside the vehicle at all times during operation.
  • Page 18 Safety Information Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of ● you. Never go over the top of a hill at speed if you cannot see what is on other side. Always follow proper procedures for going uphill.
  • Page 19 Safety Information WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.
  • Page 20 Safety Information WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation.
  • Page 21 Safety Information...

  • Page 22: Description And Vehicle Identification

    Description and Vehicle Identification Headlights Spark arrester Front shock absorber assembly Rear shock absorber assembly Brake fluid reservoir CVT-belt case Driver seat Fuel tank cap Battery Passenger seat belt Fuses Right body protection plate Left body protection plate Spark plug Driver seat belt Oil filter cartridge Air filter element...
  • Page 23 Description and Vehicle Identification Parking brake lever Steering wheel Ignition switch Light switch On-Command four-wheel-drive and differential lock switches Multi-function display gauge Auxiliary DC jack Drive select lever Accelerator pedal Brake pedal Release parking handle NOTE: The vehicle you have purchased may differ slightly from those in the figures of this manual.

  • Page 24: Identification Number Records

    Description and Vehicle Identification Identification Number Records Vehicle Identification Number Record the Vehicle Identification Number and The Vehicle Identification Number is stamped model label information in spaces provided for into the frame. assistance when ordering spare parts from a service center or for reference in case the vehicle is stolen.
  • Page 25 Description and Vehicle Identification...

  • Page 26: Control Functions

    Control Functions CONTROL FUNCTIONS Functions of the respective switch positions are as follows: Ignition Switch All electrical circuits are supplied with power. Headlights and taillights come on when the light switch is turned to the “on” position. OFF: All electrical circuits are switched off. The key can be removed in this position.

  • Page 27: Indicator And Warning Lights

    Control Functions CAUTION: Indicator and Warning Lights Do not operate the electric starter ● continuously for more than 5 seconds at a time. Wait at least 5 seconds between each start attempt to prevent damage to the starter Do not turn the key to the “START” ●...
  • Page 28 Control Functions NOTE: Low-Range Indicator Light “L” When the switch is set to “LOCK”, the This indicator light comes on when the drive on-command differential gear lock indicator select lever is in the “L” position. light will flash until the differential gear is Parking Brake Indicator Light “P”...
  • Page 29 Control Functions The on-command four-wheel-drive indicator minutes. “ ” comes on when the On-Command four- wheel-drive switch is set to the “4WD” CAUTION: position.  The engine may overheat if the vehicle is overloaded. If this happens, reduce the NOTE: load to specification.

  • Page 30: Multi-Function Display Gauge

    Control Functions Oil Overheat Indicator Multi-Function Display Gauge The light will turn on when the UTV is overheating NOTE: If the engine is overheating, stop the UTV immediately. Do not start the engine again until the UTV has been inspected and repaired by a service center.

  • Page 31: Odometer And Trip Meter Modes

    Control Functions The multi-function meter unit is equipped To reset a trip meter, push the “TRIP/ODO” with the following: button, and then push the “TRIP/ODO”  Speedometer (which shows the button and hold for at least three seconds. operating speed) The trip meters can be used to estimate the ...

  • Page 32: Clock Mode

    Control Functions Clock Mode Fuel Gauge The fuel gauge will indicate fuel volume. As Pushing the button switches the the fuel is used, the indicator will turn green display between clock mode “CLOCK” and into red, Vice versa. hour meter mode “HOUR” in the following order: CLOCK→HOUR→CLOCK To Set the Clock...

  • Page 33: Switches

    Control Functions Switches CAUTION: Do not use the headlights with the engine turned off for an extended period. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. 1.

  • Page 34: On-Command Four-Wheel-Drive And Differential Gear Lock Switches

    Control Functions terrain and the conditions.  Two-wheel drive (”2WD”): Power is sup- On-Command Four-Wheel–Drive and Differential Gear Lock Switches plied to the rear wheels only.  Four-wheel drive (“4WD”): Power is supplied to the rear and front wheels.  Four–wheel drive with the differential gear locked (“4WD-LOCK”): Power is supplied to the rear and front wheels when the differential gear is locked...
  • Page 35 4-10 Control Functions 2WD–Differential UNLOCK. WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 2WD to 2WD-Differential UNLOCK, or vice-versa while the vehicle is moving. On-Command Four-Wheel-Drive Switch WHAT CAN HAPPEN “2WD/4WD” The vehicle handles differently in 4WD than in 2WD and in 2WD- Differential UNLOCK in some circumstances.
  • Page 36 Control Functions 4-11 To change from 2WD to 4WD set the switch to “LOCK”. Stop the vehicle, be sure the select lever is set to position ，and then set the switch to “4WD”. When the vehicle is in 4WD, the 4WD indicator “...
  • Page 37 4-12 Control Functions WARNING NOTE: POTENTIAL HAZARD  When the switch is set to “LOCK”, the Riding too fast while the vehicle is in 4WD-LOCK. differential gear lock indicator and WHAT CAN HAPPEN indicator lights will flash until the All wheels turn at the same speed when differential gear is locked.

  • Page 38: Throttle Pedal

    Control Functions 4-13 Throttle Pedal Before starting the engine, check the throttle Press the throttle pedal down to increase pedal to be sure it is operating smoothly. engine speed. Spring pressure returns the Make sure the throttle pedal fully returns to pedal to the rest position when released.

  • Page 39: Brake Pedal

    4-14 Control Functions Brake Pedal WARNING Press the brake pedal to slow or stop the POTENTIAL HAZARD Malfunction of the throttle or pedal. vehicle. WHAT CAN HAPPEN The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to.
  • Page 40 Control Functions 4-15 Parking brake pedal The parking brake pedal is located at the left side of the driver’s seat. It will help hold the vehicle from moving while parked. To set the parking brake, depress the parking brake pedal completely. To release the parking brake, Pull down the parking brake release handle and depress the parking pedal simultaneously;...

  • Page 41: Drive Select Lever

    4-16 Control Functions Drive Select Lever Fuel Tank Cap The drive select lever is used to shift the Remove the fuel tank cap by turning it vehicle into forward, neutral and reverse counter clockwise. positions. (Refer to pages 6-4 - 6-5 for drive select lever operation.) 1.

  • Page 42: Starter

    Control Functions 4-17 Starter (choke) “ ” Seats Starting a cold engine requires a richer To remove the seat bench, pull front of seat air-fuel mixture. A separate choke cable upward, then slide seat forward. supplies this mixture. Move in direction to open choke Move in direction to turn close choke...

  • Page 43: Seat Belts

    4-18 Control Functions WARNING Seat belts POTENTIAL HAZARD A loose seat. This vehicle is equipped with three-point seat WHAT CAN HAPPEN belts for both the operator and passenger. The operator could lose control or the Always wear seat belts while riding in the operator and/or passenger could fall if vehicle.
  • Page 44 Control Functions 4-19 Proper use of the seat belts involves the following steps: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.
  • Page 45 4-20 Control Functions WARNING POTENTIAL HAZARD Not wearing the seat belt or wearing the seat belt improperly. WHAT CAN HAPPEN There is an increased risk of being killed or seriously injured in an accident. HOW TO AVOID THE HAZARD 1. Buckle 2.

  • Page 46: Glove Compartment

    Control Functions 4-21 Glove Compartment CAUTION: To prevent damage to the glove compartment do not place metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. .

  • Page 47: Cargo Bed

    4-22 Control Functions Cargo Bed Opening and Closing the Tailgate 1. Cargo bed 2. Tailgate 1. Tailgate 2. Latch (×2) To open Unhook latches, and lower the tailgate. To close Place tailgate in original up position, then hook latches.

  • Page 48: Lifting And Lowering The Cargo Bed

    Control Functions 4-23 Lifting and Lowering the Cargo Bed WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. HOW TO AVOID THE HAZARD 1.
  • Page 49 4-24 Control Functions WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Overloading the cargo bed. Carrying a passenger in the cargo bed. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause changes in vehicle handling The passenger could fall, be thrown out, which could lead to an accident. or be struck by objects in the cargo bed.

  • Page 50: Front And Rear Shock Adjustment

    Control Functions 4-25 Front and Rear Shock Adjustment The spring preload can be adjusted to suit the operating conditions. You can reduce preload for a softer ride, or increase preload if the vehicle is bottoming out on rough terrain. CAUTION: Frequent or severe bottoming out can cause increased wear or damage to the vehicle.
  • Page 51 4-26 Control Functions Standard position: B WARNING A-Minimum(soft) POTENTIAL HAZARD E-Maximum(hard) Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting.

  • Page 52: Trailer Hitch Bracket

    Control Functions 4-27 Auxiliary DC Jack Trailer Hitch Bracket The auxiliary DC jack is located at the right This vehicle is equipped with a 1 1/4 inch side of the front panel. receiver bracket for a standard trailer hitch. The auxiliary DC jack can be used for Trailer towing equipment can be obtained at suitable work lights, radios, etc.
  • Page 53 4-28 Control Functions Maximum rated capacity for the auxiliary 1. Set the light switch to “OFF”. DC jack: 2. Start the engine. (See pages 6-1-6-3.) DC 12V, 120W (10 A) 3. Open the auxiliary DC jack cap, and then insert the accessory power plug into the CAUTION: jack.

  • Page 54: Pre-Operation Checks

    Pre Operation Checks Before using this vehicle, check the following items: ITEM ROUTINE PAGE Check operation, free play, fluid level and fluid leakage ● Brakes 5-2 - 5-3，8-26 - 8-30 Fill with DOT 4 brake fluid if necessary ● Check for proper operation, condition and free play ●...

  • Page 55: Brakes

    Pre Operation Checks Brakes WARNING Always check the brake pedal travel and the POTENTIAL HAZARD brake fluid reservoir level before each use of Failure to inspect the vehicle before the vehicle. When applied, the brake pedal operating. Failure to properly maintain the should feel firm.

  • Page 56: Brake Fluid Level

    Pre Operation Checks Check operation of the brake pedal. Brake minute. If there is any leakage, have the vehicle pedal should move smoothly and should feel inspected by a service center. firm when the brakes are applied. If there is a problem, have the brakes inspected by a Brake Operation service center.

  • Page 57: Fuel

    Pre Operation Checks Fuel WARNING Make sure there is sufficient gasoline in the POTENTIAL HAZARD tank. Driving with improperly operating brakes. WHAT CAN HAPPEN Recommended fuel: You could lose braking ability, which could Unleaded gasoline only lead to an accident. Fuel tank capacity: HOW TO AVOID THE HAZARD 7.6 gal (28.7 L )
  • Page 58 Pre Operation Checks Your engine has been designed to use regular unleaded gasoline with a pump octane number WARNING ([R+M] /2) of 86 or higher, or research octane POTENTIAL HAZARD number of 93 or higher. If knocking or pinging Improper care when refueling. occurs, use a different brand of gasoline or WHAT CAN HAPPEN premium unleaded fuel.

  • Page 59: Engine Oil

    Pre Operation Checks Engine Oil Coolant Make sure the engine oil is at the specified level. Check the coolant level in the coolant reservoir Add oil as necessary. (See pages 8-7 —8-10.) when the engine is cold. (The coolant level will vary with engine temperature.) The coolant level is satisfactory if it is between the minimum CAUTION:...

  • Page 60: Final Gear Oil

    Pre Operation Checks Final Gear Oil Coolant reservoir capacity Make sure the final gear oil is at the specified (up to the maximum level mark): level. Add oil as necessary. (See pages 8-14 - 0.627L(0.555lmp qt, 0.663US qt) 8-15 for details.) WARNING POTENTIAL HAZARD Recommended oil:...

  • Page 61: Pre-Operation Checks

    Pre Operation Checks WARNING Throttle Pedal Failure to check or maintain proper operation Check to see that the Throttle pedal operates of the throttle system can result in an accident correctly. The throttle pedal must operate leading to serious injuries or death. smoothly and fully spring back to idle position Never start or operate this vehicle if it has a when released.

  • Page 62: Throttle Freeplay

    Pre Operation Checks Throttle Freeplay Throttle Freeplay Adjustment If the throttle pedal has excessive play due to 1. Remove seat. ( see page 8-6 ) cable stretch or mis-adjustment, it will cause a 2. Loosen the throttle cable column nut. Adjust the throttle cable so the throttle pedal delay in throttle response, especially at low freeplay is 1/16 to 1/8 inches (1.5-3mm).

  • Page 63: Steering Wheel Inspection

    5-10 Pre Operation Checks Steering Wheel Inspection and release when the release button is pushed Check the steering wheel for specified freeplay firmly. Wash off any dirt or mud which could and smooth operation。 affect operation. Have a service center repair as 1.
  • Page 64 Pre Operation Checks 5-11 WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, increasing your risk of accident.
  • Page 65 5-12 Pre Operation Checks 3. Tire pressure below the minimum specified could cause the tire to dislodge from the rim under severe riding conditions. The following are minimums: Front 9psi (63kpa 0.64kgf/cm Rear 9psi (63kpa 0.64kgf/cm 4. Use no more than the following Pressures when seating the tire beads.
  • Page 66 Pre Operation Checks 5-13 How to measure tire pressure Use the tire pressure gauge. NOTE: The tire pressure gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.

  • Page 67: Tire Wear Limit

    5-14 Pre Operation Checks Tire Wear Limit When the tire groove decreases to 0.12 in (3 mm) due to wear, replace the tire a. Tire wear limit...

  • Page 68: Operation

    Operation Starting a cold engine WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating vehicle without being familiar Freezing control cables in cold weather. with all controls. WHAT CAN HAPPEN WHAT CAN HAPPEN You could be unable to control the Loss of control, which could cause an vehicle, which could lead to an accident accident or injury.
  • Page 69 Operation NOTE: When the drive select lever is in the ● Position③: Cold engine start ambient neutral position, the neutral indicator temperature above 86°F (30℃) light should come on. If the neutral indicator light does not come on, ask a service center to inspect the electric circuit.

  • Page 70: Starting A Warm Engine

    Operation NOTE: Starting a warm engine If the engine fails to start, release the key, To start a warm engine, refer to the“Starting and then try starting again. Wait a few a cold engine” section. The choke should not seconds before the next attempt. Each be used.
  • Page 71 Operation NOTE: Do not connect the negative lead of the jumper cable to the negative terminal of the battery in the vehicle. Be especially careful not to: ● touch the positive lead of the jumper cable to the negative lead. ●...

  • Page 72: Warming Up

    Operation Warming up To get maximum engine life, always warm up Apply the brakes, and then shift by the engine before starting off. Never moving the drive select lever along the accelerate hard with a cold engine! To see shift guide. whether or not the engine is warm, check if it NOTE: responds to the throttle normally with the...
  • Page 73 Operation Shifting: Neutral to Reverse 1. Stop the vehicle. Keep your foot off the accelerator pedal. 2. Depress the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. NOTE: 1.
  • Page 74 Operation and then release the brake pedal. 5. Press the accelerator pedal gradually Vehicle Break-in Period and continue to watch to the rear while The break-in period for your new UTV backing. vehicle is the first 25 hours of operation, or the time it takes to use the first three tanks full of gasoline.
  • Page 75 Operation full throttle or high speeds during the excessive engine heating must be avoided. However, momentary (2-3 seconds first three hours of use. maximum) full throttle operation under load Use of any engine oil not recommended ● in this manual will cause severe damage does not harm the engine.

  • Page 76: Parking

    Operation break-in period as recommended. Pull only 10-25 Hours: Avoid prolonged operation above 3/4 throttle. light loads. Avoid aggressive acceleration Rev the vehicle freely but do not use full and high speed operation during the break-in throttle at any time. period.

  • Page 77: Parking On A Slope

    6-10 Operation WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, apply the 1.
  • Page 78 Operation 6-11 Accessories Accessories can affect the handing and control of your vehicle. Keep the following in mind when considering an accessory or operating a vehicle that has accessories. Choose only accessories designed for ● your vehicle. Your service center has a variety of genuine accessories.
  • Page 79 6-12 Operation can shift position or come off while you are operating could affect your ability to Loading control the vehicle. Cargo or a trailer can change the stability Do not mount an accessory where it and handling of a vehicle. ●...

  • Page 80: Maximum Loading Limit

    Operation 6-13 the trailer, if necessary, to reduce the MAXIMUM LOADING LIMIT Vehicle loading limit (total weight of weight on hitch. If you are carrying cargo ● cargo, operator, passenger and and towing a trailer, include the tongue accessories, and tongue weight): weight in the maximum vehicle load limit.
  • Page 81 6-14 Operation conditions vary, it is good practice not to WARNING exceed low range whenever you are POTENTIAL HAZARD carrying heavier loads or when towing a Overloading this vehicle or carrying or trailer. towing cargo improperly. Allow more braking distance. A heavier ●...

  • Page 82: Driving Your Vehicle

    Your Vehicle DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE WARNING This off-highway utility vehicle will handle POTENTIAL HAZARD and maneuver differently form an ordinary Not wearing the seat belt. passenger car or other vehicle. Wearing the seat belt improperly. Before you begin to use your vehicle, be sure WHAT CAN HAPPEN you have read this Owner’s Manual...
  • Page 83 Your Vehicle WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD The total weight of operator, passenger, Never carry a passenger in the cargo bed. accessories, cargo, trailer tongue weight, The cargo bed is designed to carry cargo and the vehicle itself must not exceed 2,000...
  • Page 84 Your Vehicle WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle.
  • Page 85 Your Vehicle WARNING The driver and passenger must always wear POTENTIAL HAZARD a seat belt, an approved motorcycle helmet, Operating this vehicle without wearing an eye protection and protective clothing, approved motorcycle helmet, eye including over-the-ankle boots, gloves, a protection, and protective clothing. long-sleeved shirt or jacket, and long pants.

  • Page 86: Learning To Operate Your Vehicle

    Your Vehicle HOW TO AVOID THE HAZARD LEARNING TO OPERATE YOUR VEHICLE Always wear an approved motorcycle You should become familiar with the helmet that fits properly. You should also performance characteristics of the vehicle in wear: a large, flat area that is free of obstacles and Eye Protection other vehicles.

  • Page 87: Turning Your Vehicle

    Your Vehicle Perform the Pre-Operation Checks on pages 1CAUTION: 5-1 - 5-15. Set the parking brake, shift to Do not shift from low to high or vice versa neutral, and follow the instructions on page without coming to a complete stop and 6-1 to start the engine.

  • Page 88: Operating Improperly In Reverse

    Your Vehicle Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel. This is particularly important when driving in rough terrain. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel.
  • Page 89 Your Vehicle Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Apply the throttle lightly. Never open the throttle suddenly. 3. Back up slowly. 4. Apply the brakes lightly for stopping. 5.

  • Page 90: Braking

    Your Vehicle some hills are too steep for you to climb. BRAKING Maximum slope angle: 15° Braking ability is affected by the type of terrain. In most cases, gradually application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel.
  • Page 91 7-10 Your Vehicle WARNING Before climbing the hill, first be sure you are POTENTIAL HAZARD operating in low range 4WD or, if necessary, Operating on excessively steep hills. with 4WD Diff. Lock. To climb a hill, you need WHAT CAN HAPPEN traction, momentum, and steady throttle.

  • Page 92: Going Downhill

    Your Vehicle 7-11 If you start to lose traction or momentum when climbing, and you decide you will be GOING DOWNHILL unable to continue, use the brakes to come Check the terrain carefully before going to a stop. Do not attempt to turn the vehicle down a hill.
  • Page 93 7-12 Your Vehicle Before starting downhill, make sure the vehicle is in low-range 4WD. On most slopes, WARNING this will let you use engine braking to help POTENTIAL HAZARD you go downhill slowly. Go as slowly as Going down a hill improperly. possible.

  • Page 94: Crossing Through Shallow Water

    Your Vehicle 7-13 WARNING POTENTIAL HAZARD CROSSING THROUGH SHALLOW WATER Operating this vehicle through deep or If you must cross shallow, slow moving water fast-flowing water. up to the depth of the vehicle’s floorboards, WHAT CAN HAPPEN choose your path carefully to avoid sharp Loss of control, which could result in an drop-offs, large rocks, or slippery surfaces accident including overturn, which could...

  • Page 95: Vehicle Immersion

    7-14 Your Vehicle Vehicle Immersion CAUTION： 1CAUTION： If your vehicle becomes immersed, major After riding your vehicle in water, be sure to engine damage can result if the machine is drain the trapped water by removing the not thoroughly inspected. Take the vehicle to check hose at the bottom of the air filter case, your service center before starting the the CVT-belt cooling duct check hose, the...
  • Page 96 Your Vehicle 7-15 4. Turn the engine over several times. 5. Dry the spark plugs and reinstall them, or CAUTION： install new plugs. Make sure all components that are washed 6. Attempt to start the engine. If necessary, and assembled are coated lightly with repeat the drying procedure.

  • Page 97: Riding Over Rough Terrain

    7-16 Your Vehicle destroyed the soil structure. Even if you lock the differential, the front wheels may continue to slip and will not drive the vehicle ahead. Riding Over Rough Terrain Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to 1．CVT Gear Box inspection hole Front Axle Differential Lock...
  • Page 98 Your Vehicle 7-17 WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or going out of control.

  • Page 99: Riding In Brush Or Wooded Areas

    7-18 Your Vehicle Encountering Obstacles on the Trail Riding in Brush or Wooded Areas If you cannot go around an obstacle such as When operating in areas with brush or trees, a fallen tree trunk or a ditch, stop the vehicle watch carefully on both sides and above the where it is safe to do so.
  • Page 100 Your Vehicle 7-19 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when operating over large obstacles, such as large rocks or fallen trees.

  • Page 101: Your Vehicle

    7-20 Your Vehicle...
  • Page 102 Periodic Maintenance and Adjustment Periodic inspection, adjustment and NOTE: lubrication will keep your vehicle in the safest If you do not have a torque wrench available and most efficient condition possible. Safety during a service operation requiring one, take is an obligation of the vehicle owner. The your vehicle to a service center to check the most important points of vehicle inspection, torque settings and adjust them as...
  • Page 103 Periodic Maintenance and Adjustment WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Servicing an engine while it is running. Operating this vehicle with improper WHAT CAN HAPPEN modifications. Moving parts can catch clothing or parts WHAT CAN HAPPEN of the body, causing injury. Improper installation of accessories or Electrical components can cause shocks modification of this vehicle may cause...

  • Page 104: Periodic Maintenance Chart For The Emission Control System

    Periodic Maintenance and Adjustment Periodic Maintenance Chart for the Emission Control System ● For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the vehicle is not used for a long period, the month maintenance intervals should be followed.

  • Page 105: General Maintenance And Lubrication Chart

    Periodic Maintenance and Adjustment General Maintenance and Lubrication Chart INITIAL EVERY Month Whichever ITEM ROUTINE Miles 1,500 1,500 3,000 Comes first (Km) (320) (2,400) (2,400) (4,800) (1,200) hours ● Check operation/brake pad wear/fluid leakage/see ○ ○ ○ ○ ○ Rear Brake* NOTE page 8-6.

  • Page 106: Periodic Maintenance And Adjustment

    Periodic Maintenance and Adjustment INITIAL EVERY Month Whichever ITEM ROUTINE Miles 1,500 1,500 3,000 Comes first (Km) (320) (2,400) (2,400) (4,800) (1,200) hours ● Check for cracks or damage. ○ ○ ○ Engine Mount* ● Check bolt tightness. ● Check operation and for looseness. Replace if ○...

  • Page 107: Hood

    Periodic Maintenance and Adjustment Hood To Open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (×2)

  • Page 108: To Close

    Periodic Maintenance and Adjustment To Close 1CAUTION: Lower the hood slowly to its original position,  Make sure that all cables and wires are in and then hook the hood latches. place when closing the hood. Secure projections on the underside of the ...

  • Page 109: Engine Oil And Oil Filter Cartridge

    Periodic Maintenance and Adjustment off the dipstick with a clean rag. 5. Insert the dipstick in the oil filler hole (without screwing it in), and then remove it again to check the oil level. Engine Oil and Oil Filter Cartridge The engine oil level should be checked NOTE: before each operation.

  • Page 110: To Change The Engine Oil (With Or Without Oil Filter Cartridge Replacement)

    Periodic Maintenance and Adjustment minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 8. Install the console. To Change the Engine Oil (With or Without Oil Filter Cartridge Replacement) 1.
  • Page 111 8-10 Periodic Maintenance and Adjustment 1. Oil filter cartridge 2. Oil filter bolt O-ring NOTE: An oil filter wrench is available at a nearby 6. Install the new oil filter cartridge with an service center. oil filter wrench, and then tighten it to the specified torque with a torque wrench.
  • Page 112 Periodic Maintenance and Adjustment 8-11 Recommended engine oil: See page 10-2. Oil quantity: Without oil filter cartridge replacement: 2.33 qt (2.2L) With oil filter cartridge replacement: 2.43 qt (2.3 L) 1CAUTION:  In order to prevent clutch slippage (since 1. Oil filler cartridge 2.

  • Page 113: Checking The Final Gear Oil Level

    8-12 Periodic Maintenance and Adjustment 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 10. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if necessary.

  • Page 114: Changing The Final Gear Oil

    Periodic Maintenance and Adjustment 8-13 1CAUTION: Be sure no foreign material enters the final gear case. 4. Install the oil filler bolt, and then tighten it to the specified torque. 1. Final gear oil drain bolt Tightening torque: 4. Install the drain bolt, and then tighten it to Final gear oil filler bolt: the specified torque.

  • Page 115: Differential Gear Oil

    8-14 Periodic Maintenance and Adjustment 5. Add the recommended final gear oil up to Tightening torque: the brim of the filler hole. Final gear oil filler bolt: 16.3 ft·lbs (23 Nm, 2.3 m·kgf) 7. Check for oil leakage. If oil leakage is Recommended oil: found, check for the cause.

  • Page 116: Changing The Differential Gear Oil

    Periodic Maintenance and Adjustment 8-15 2. Install the differential gear oil filler bolt, and then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 16.3 ft·lbs (23Nm, 2.3 m·kgf) Changing the Differential Gear Oil 1. Speed sensor 2.
  • Page 117 8-16 Periodic Maintenance and Adjustment 5. Fill the differential gear case with the recommended oil. Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.3 qt (0.28L) 1. Differential gear oil drain bolt 1CAUTION: Be sure no foreign material enters the 4.

  • Page 118: Coolant

    Periodic Maintenance and Adjustment 8-17 7. Check for oil leakage. If oil leakage is found, check for the cause. Coolant The coolant level should be checked before each ride. Checking the Coolant Level 1. Place the vehicle on a level surface. 2.

  • Page 119: Changing The Coolant

    8-18 Periodic Maintenance and Adjustment Total amount: Coolant reservoir capacity 1.40 qt (1.32L) (up to the maximum level mark): Coolant reservoir capacity 0.663 qt (0.627L) (up to the maximum level mark): 0.65 qt (0.627 L) 1CAUTION: Mix anti freeze with distilled water only. NOTE: However, if distilled water is not available, Adding water instead of coolant lowers...

  • Page 120: Axle Boots

    Periodic Maintenance and Adjustment 8-19 Axle Boots Check the protective boots for holes or tears. If any damage is found, have them replaced by a service center. 1. Rear axle boot (×2 each side) Spark Plug Inspection Removal Remove hood (See pages 8-6) 2.

  • Page 121: Inspection

    8-20 Periodic Maintenance and Adjustment Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium to light tan for a vehicle that is being ridden normally.

  • Page 122: Installation

    Periodic Maintenance and Adjustment 8-21 Specified spark plug: Spark plug gap: DR8EA (NGK) 0.031-0.035 in (0.8-0.9mm) Installation 2. Clean the surface of the spark plug 1. Measure the electrode gap with a wire gasket and its mating surface, and then thickness gauge and, if necessary, adjust wipe off any grime from the spark plug the gap to specification.
  • Page 123 8-22 Periodic Maintenance and Adjustment NOTE: If a torque wrench is not available when you are installing the spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible.

  • Page 124: Periodic Maintenance And Adjustment

    Periodic Maintenance and Adjustment 8-23 1. Air filter element 1. Holder (×3) 2. Air filter case cover 4. Remove the air filter element. 5. Remove the sponge material from its frame. 1. Air filter frame 2. Sponge material 3. Element retaining plate...
  • Page 125 8-24 Periodic Maintenance and Adjustment 6. Wash the sponge material gently but 1CAUTION: thoroughly in solvent. Do not twist the sponge material when squeezing it. WARNING 8. Inspect the sponge material and replace POTENTIAL HAZARD it if damaged. Using low flash point solvents or 9.
  • Page 126 Periodic Maintenance and Adjustment 8-25 check the air inlet to the air filter case for obstructions. Check the air filter element rubber joint to the carburetor and manifold fittings securely to avoid the possibility of unfiltered air entering the engine. 1CAUTION: 1.

  • Page 127: Cleaning The Spark Arrester

    8-26 Periodic Maintenance and Adjustment tailpipe and inside of the tailpipe housing. Cleaning the Spark Arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 1. Tailpipe 2. Spark arrester 4. Insert the tailpipe into the muffler and align the bolt holes.

  • Page 128: Valve Clearance

    Periodic Maintenance and Adjustment 8-27 8.5 ft·lbs (12 Nm, 1.2 m·kgf) Valve Clearance The correct valve clearance changes with use, resulting in improper fuel-air supply or WARNING engine noise. To prevent this, the valve POTENTIAL HAZARD clearance must be adjusted regularly. This Improper cleaning of the spark arrester.

  • Page 129: Rear Brake Pad Check

    8-28 Periodic Maintenance and Adjustment Rear brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake system. To check the brake pad wear, check the wear indicator grooves.

  • Page 130: Checking The Brake Fluid Level

    Periodic Maintenance and Adjustment 8-29 be sure to check the brake pads for wear and the brake system for leakage. The brake fluid reservoir is located under the hood. (See pages 8-7 - 8-8 for hood opening and closing procedure.) 1.

  • Page 131: Brake Fluid Replacement

    8-30 Periodic Maintenance and Adjustment  Use only the recommended quality brake Brake Fluid Replacement Complete fluid replacement should be done fluid. Otherwise, the rubber seals may only by trained service personnel. Have a deteriorate, causing leakage and poor service center replace the following braking performance components during periodic maintenance or Recommended brake fluid: DOT 4...
  • Page 132 Periodic Maintenance and Adjustment 8-31 WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing:  Make sure the brakes operate Brake pedal smoothly and that the brake pedal position is correct.

  • Page 133: Brake Light Switch Adjustment

    8-32 Periodic Maintenance and Adjustment Brake Light Switch Adjustment The brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. 1.

  • Page 134: Cable Inspection And Lubrication

    Periodic Maintenance and Adjustment 8-33 Cable Inspection and Lubrication Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, WARNING ask a service center to replace them. POTENTIAL HAZARD Damaged control cables. Recommended lubricant: WHAT CAN HAPPEN Engine oil：see page 10-2 Corrosion can result when the outer covering of control cables becomes...

  • Page 135: Brake Pedal And Accelerator Pedal Lubrication

    8-34 Periodic Maintenance and Adjustment Brake Pedal and Accelerator Pedal Rear Knuckle Upper and Lower Pivot Lubrication Lubrication Lubricate the pivoting parts. Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-based grease (all-purpose grease) Recommended lubricant: Lithium-based grease...

  • Page 136: Steering Shaft Lubrication

    Periodic Maintenance and Adjustment 8-35 Steering Shaft Lubrication Lubricate the pivot points. Recommended lubricant: Lithium-based grease (all-purpose grease) Upper universal joint, steering transmission shaft Lower universal joint, steering transmission shaft...

  • Page 137: Wheel Removal

    8-36 Periodic Maintenance and Adjustment Front balance rod Rear balance rod Wheel Removal Loosen the wheel nuts. Elevate the vehicle and place a suitable stand under the frame. Remove the nuts from the wheel. Remove the wheel.

  • Page 138: Wheel Installation

    Periodic Maintenance and Adjustment 8-37 Arrow mark 1. Nut (×4) Wheel Installation 1. Install the wheel and the nuts. NOTE: The arrow mark on the tire must point ● toward the rotating direction of the wheel. Tapered nuts are used for both the front ●...

  • Page 139: Battery

    8-38 Periodic Maintenance and Adjustment Battery 2. Lower the vehicle so that the wheel is on This vehicle is equipped with a sealed-type the ground. battery. Therefore, it is not necessary to 3. Tighten the wheel nuts to the specified check the electrolyte or add distilled water in torque.
  • Page 140 Periodic Maintenance and Adjustment 8-39 WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or clothing.

  • Page 141: Battery Maintenance

    8-40 Periodic Maintenance and Adjustment Battery Maintenance CAUTION: A special battery charger (constant 1. When the vehicle is not used for a month voltage/ampere or constant voltage) is or longer, remove the battery and store it required for recharging a sealed-type battery. in a cool, dark place.
  • Page 142 Periodic Maintenance and Adjustment 8-41 WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system, which could lead to a fire. HOW TO AVOID THE HAZARD Always use a fuse of the specified rating. Never use a material in place of the proper fuse.

  • Page 143: Periodic Maintenance And Adjustment

    8-42 Periodic Maintenance and Adjustment Specified Fuse: Main Fuse: 30.0A Headlight Fuse: 15.0A Ignition Fuse: 10.0A Auxiliary DC Jack Fuse: 10.0A Signaling System Fuse: 10.0A Carburetor Warmer Fuse: 10.0A 2WD/4WD Fuse 3.0A Backup Fuse: 10.0A 1. Main fuse 2. Spare main fuse 3.

  • Page 144: Replacing Headlight Bulb

    Periodic Maintenance and Adjustment 8-43 by pulling it off. Replacing a Headlight Bulb If a headlight bulb burns out, replace it as follows. 1. Lift the hood up. (See pages 8-7 - 8-8 for hood opening and closing procedures.) 2. Remove the cover at the rear of the headlight by pulling it off.
  • Page 145 8-44 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it.

  • Page 146: Tail/Brake Light Bulb Replacement

    Periodic Maintenance and Adjustment 8-45 7. Install the bulb holder by pushing it in and turning it clockwise. 8. Install the bulb holder cover and the cover at the rear of the headlight. 1CAUTION: Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly.

  • Page 147: Troubleshooting

    8-46 Periodic Maintenance and Adjustment Troubleshooting Although vehicles receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy procedure for making checks.
  • Page 148 Periodic Maintenance and Adjustment 8-47 WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame. WHAT CAN HAPPEN Fuel can ignite or explode, causing severe injury or property damage. HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system.

  • Page 149: Common Problems In Vehicle

    8-48 Periodic Maintenance and Adjustment Solution to Common Problems in Vehicle Here you can see some tables on the common problems that may come up when you are driving a UTV, which will help to solve these problems. To repair a UTV requires technical skills, if you cannot fix it up yourself, please contact your service center.
  • Page 150 Periodic Maintenance and Adjustment 8-49 Table 2：Solution of Common Problems in Brake System. Problems Solutions Check if the handle of parking brake return to its position. Brake system is locked Check if the brake discs are deformed. Check if the calipers' hydraulic cylinders are stuck or the fixing parts of calipers are deformed.
  • Page 151 8-50 Periodic Maintenance and Adjustment 1. Check if left and right brake force deviation of front brake is with specified limit. 2. Check if the brake force of front brake goes down, which causes the rear wheels to lock up before the front wheels Vehicle makes odd turn when braked.
  • Page 152 Periodic Maintenance and Adjustment 8-51 work. bridge reduction gear box is broken. 2. Check if the wire is broken. 1. Check if the sensor is broken. Meter display is not 2. Check if the meter is broken. normal. 3. Check if the surface of speed sensor is contaminated with iron dust.
  • Page 153 8-52 Periodic Maintenance and Adjustment use. 2. Check the lock screws of front wheels and axles to find out if they are loose or broken. 3. Check the inner splines of front wheel hubs and outer splines of front wheel axles to find out if they are worn or broken.
  • Page 154 Periodic Maintenance and Adjustment 8-53 during use. 3. Check if the shock absorbers lose their damping force in their travel. 1. Check if the spline of intermediate driving shaft is broken. 2. Check if the splines in left & right drive shafts of front & rear bridges are broken.
  • Page 155 8-54 Periodic Maintenance and Adjustment Check muffler for partly block and clean spark arrestor Check air cleaner and admission line for leak. Check the connection joint of exhaust pipe with engine Popping noise in engine. or muffler for leak Check the grade of gasoline to see if it’s too low Check if the battery voltage goes down when temperature goes down Engine is difficult to start...
  • Page 156 Periodic Maintenance and Adjustment 8-55 Check if the spark plug is fouled or burned Check if the ignition signal is in good condition Check if the air cleaner is blocked Check if the oil circuit is smooth Check if the exhaust system is blocked WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot.
  • Page 157 8-56 Periodic Maintenance and Adjustment...

  • Page 158: Cleaning And Storage

    Cleaning and Storage Cleaning 1CAUTION: Frequent, thorough cleaning of your vehicle Excessive water pressure may cause water will not only enhance its appearance but also seepage and deterioration of wheel bearings, will improve its general performance and brakes, transmission seals and electrical extend the useful life of many components.
  • Page 159 Cleaning and Storage chamois, clean towel or soft absorbent cloth. WARNING 6. Clean the seats with vinyl upholstery POTENTIAL HAZARD cleaner to keep the cover pliable and Operation with wet brakes after washing. glossy. WHAT CAN HAPPEN 7. Automotive type wax may be applied to Wet brakes may have reduced stopping all painted and chrome plated surfaces.

  • Page 160: Storage

    Cleaning and Storage Specified amount: 1 oz of stabilizer to each gallon of fuel (or Storage 7.5 ml of stabilizer to each liter of fuel) Long-term storage (60 days or more) of your vehicle will require some preventive NOTE: procedures to guard against deterioration. Use of fuel stabilizer and conditioner After thoroughly cleaning the vehicle, eliminates the need to drain the fuel system.
  • Page 161 Cleaning and Storage 6. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering. 7. If storing in a humid or salty atmosphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat covers.

  • Page 162: Specifications

    Specifications 10-1 Model UT400 UTV Dimensions: Overall length 105.5 in (2680mm) Overall width 52.0 in (1320mm) Overall height 73.5 in (1870mm) Seat height 32.7 in (830mm) Wheelbase 72.0 in (1830mm) Ground clearance 11.8 in (300mm) Minimum turning radius 137.8 in (3500mm)
  • Page 163 10-2 Specifications Model UT400 UTV Engine oil: Type API service SG type or higher, JASO standard MA Recommended engine oil classification 1CAUTION: In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives.
  • Page 164 Specifications 10-3 Model UT400 UTV Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.42 qt (0.4L) Differential gear case oil: Type SAE80 API GL-5 Hypoid gear oil Quantity: 0.3 qt (0.28L) Radiator capacity (including all routes): 1.59 qt (1.5L)
  • Page 165 10-4 Specifications Model UT400 UTV Transmission: Primary reduction system V-belt Secondary reduction system Shaft drive CVT reduction ratio 0.625～2.714 Transmission type V-belt automatic Operation Right hand operation Reverse gear Forward gear Chassis: Frame type Steel tube frame Caster angle 4.0°...
  • Page 166 Specifications 10-5 Model UT400 UTV Brakes: System Front and rear unified Type Front / Rear Dual disc brake Suspension: Front suspension Double wishbone Rear suspension Double wishbone Shock absorber: Front shock absorber Coil spring/oil damper Rear shock absorber Coil spring/oil damper...
  • Page 167 10-6 Specifications Model UT400 UTV Bulb voltage, wattage × quantity: Headlight 12V35.0W/35.0W × 2 Tail/brake light 12V5.0W/21.0W × 2 Front/Rear turning light 12V10.0W/10.0W × 2 License light 12V3.0W Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light...

  • Page 168: Emissions Warranty

    Emissions Warranty 12-1 Chongqing Huansong Industries (Group) Co. Ltd. U.S.A. EPA Emissions Limited Warranty This All Terrain Vehicle emissions limited warranty is in addition to the Chongqing Huansong Industries (Group) Co. Ltd. standard limited warranty for All Terrain Vehicles. Chongqing Huansong Industries (Group) Co. Ltd. Warrants that this vehicle is: 1.
  • Page 169 12-2 Emissions Warranty All implied warranties including but not limited to any implied warranties of merchantability and fitness for a particular purpose are limited in duration to the warranty period described herein. Chongqing Huansong disclaims all express warranties not stated in this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.

  • Page 170: Coleman Powersports Limited Warranty

    The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 6 months from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair or replace any original Coleman Powersports part that is covered by this warranty and is proven to be defective in workmanship or material.

  • Page 171: 11-2 Warranty

    / dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this warranty on behalf of Coleman Powersports without the approval of Coleman Powersports.
  • Page 172 Length of implied warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose that would extend longer than the duration of this written warranty.
  • Page 173 11-4 Warranty...
  • Page 174 POWERSPORTS (888)-405-8725 Coleman Powersports 364 S. Smith Road, Tempe, AZ. 85281 www.colemanpowered.com...

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