Table of Contents
Advertisement
POWERSPORTS
OWNER'S MANUAL
UTV250
HS250UTV
READ THIS MANUAL CAREFULL Y!
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn
the regulations in your area.
(888)-405-8725
1775 E. University Dr. Tempe AZ. 85281
062920
www.colemanpowersportsusa.com
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Coleman Powersports UTV250
Summary of Contents for Coleman Powersports UTV250
- Page 1 POWERSPORTS OWNER’S MANUAL UTV250 HS250UTV READ THIS MANUAL CAREFULL Y! Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area. (888)-405-8725 1775 E. University Dr. Tempe AZ. 85281 062920...
- Page 2 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service...
- Page 3 Introduction 250cc Sport INTRODUCTION Congratulations on your purchase of the 250cc Sport. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.
- Page 4 Introduction 250cc Sport IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the...
-
Page 5: Important Notice
Introduction 250cc Sport IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrestor laws and regulations in effect at the time of manufacture. - Page 6 1 year from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair or replace any original Coleman Powersports part which is covered by this warranty and is proven to be defective in workmanship or material.
- Page 7 7. Damage or failures due to abuse, neglect, or misuse of the product. Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims any responsibility for 1. Loss of time or loss of use of the product.
-
Page 8: Table Of Contents
Introduction 250cc Sport Table of Contents Subject Page Subject Page Introduction 50 Hour check 10-8 Warnings Cautions and Wheel bolt torque 10-9 Notes Cleaning the air Important Notice filter 10-9 COLEMAN LIMITED WARRANTY Air Filter Cover 10-10 Table of Contents Battery condition 10-11 Part Locations... - Page 9 Introduction 250cc Sport...
- Page 10 Introduction 250cc Sport...
- Page 11 Introduction 250cc Sport...
-
Page 12: Safe Operation
Safe Operation All operators, including experienced UTV drivers or You should always wear protective equipment, passengers, should carefully read fully such as helmet, boots, eye protection, ear understand this Users Manual, and operate strictly protection, and gloves etc. as the manual states in order to achieve the best Only a qualified driver should operate this UTV. -
Page 13: Children Safety Instructions
Safe Operation This UTV is designed and manufactured for engine, especially driving on rough terrain as off-road use only so never drive on paved this can cause injury or death. Press the roadways. accelerator pedal slowly. In addition to passenger seatbelts, a front Drive at slow speeds before braking. -
Page 14: Driving On A Slope
Safe Operation 5. Driving in harsh conditions Never allow children to climb on the vehicle, even if they are under adult supervision. Vehicle can be operated during the day or Always check for people or obstacles behind the under good light conditions. vehicle before shifting the vehicle into reverse. -
Page 15: Parking
Safe Operation 10. Maintenance applicable). Once lowered, lock the cargo bed in place before operating the vehicle. Stop the vehicle and park it on level ground. Pull Do not put your hands or your body under the the parking brake and remove all cargo. Place the shift lever in the “N”... - Page 16 Safe Operation Do not open radiator cap before coolant has cooled down. When the coolant is cold, open slowly to ensure no pressure is on the system, and then open cap. Check for the coolant level in the coolant reservoir. If necessary, add coolant.
-
Page 17: Warning And Caution Labels
Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9） （10） （11）... - Page 18 Warning Labels （12）...
-
Page 19: Servicing Of Vehicle
Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself. -
Page 20: Specifications
Specifications SPECIFICATION TABLE Make Specification 1cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled Engine Displacement(s) 229CC Horsepower Kw(HP) 12.4 kW（16.6Hp） Rated revolution rpm 7500 L(U.S.gas) ≤13.5（3.6 + .01 Gal） Fuel Capacity Transmission Wheels, Drive system Gear selection L-H-N-R Front/Rear Hydraulic disk brake Brakes Parking brake Mechanical brake... - Page 21 Specifications Model Specification Width mm (in.) 965.2 (38) Length mm (in.) 540（21.25） Depth mm (in.) 180（7.08） Volume (cu.ft.) 0.09（3.17） Cargo bed Bed height mm (in.) 728（28.66） (unloaded) Cargo bed capacity kg (lbs.) 50（110） Sound level, operator ear db (A) 85 Front 22×7-10 6PR Tire...
-
Page 22: Vehicle Limitations
The Vehicle has been thoroughly tested for proper performance with implements sold or approved by Coleman Powersports. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others. -
Page 23: Pre-Operation Check
Pre-Operation DAILY CHECK To better prevent issues, familiar yourself with the operation of the vehicle prior to driving. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake set. -
Page 24: Starting The Engine
Operating the Engine STARTING THE ENGINE CAUTION： To avoid personal injury： 1. Make sure the parking brake is set. ⚫ Read "SAFE OPERATION" in front of this manual. ⚫ Read the danger, warning and caution labels located on the vehicle. ⚫... -
Page 25: Engine And Other Check
Operating the Engine 2. Set gear shift lever to the “NEUTRAL” (Stops the Engine) position. (Engine runs or headlights on) ◆ Engine and other Check Lamps: 1. When the key is turned to “START”, lamps (1 engine oil pressure) should come on. If trouble codes occur at any location with engine running, the warning lamp corresponding to that location comes on. -
Page 26: Stopping The Engine
Operating the Engine ■ Cold Starting When the ambient temperature is below - 15℃( 5℉), the engine is very cold. If the engine fails to start after 5 seconds, turn off the key for 30 seconds and start again. STOPPING THE ENGINE 1. -
Page 27: Operating The Vehicle
Operating the Vehicle OPERATING NEW VEHICLE clearances . Small pieces of metal grit may How a new vehicle is handled and maintained develop during the operation of the vehicle; determines the life of vehicle. and this may wear out or damage the parts. A new vehicle just off the factory production line Therefore, change the lubricating oil a little has been, of course, tested, but the various parts... -
Page 28: Headlight Switch
Operating the Vehicle Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge. ① Seat belt 2. Selecting light switch position. ■ Head Light Switch Turn on the key switch and toggle the head light switch to the (a) or ON position. -
Page 29: Turn Signal Switch
Operating the Vehicle ■ Turn Signal Light Switch 3. Checking the brake pedal. ■ Brake Pedal [if equipped] To indicate a right turn, push on the lower half of CAUTION: the turn toggle switch. To avoid personal injury: To indicate a left turn, push on the upper half of ⚫... -
Page 30: Gear Shift Lever
Operating the Vehicle ⚫ 4. Selecting the Correct Gear. AN accident could occur through improper ■ Gear Shift Lever use of the gear shift lever IMPORTANT: CAUTION: 5. Release the parking brake and start slowly. To avoid personal injury: To release the parking brake, depress the brake ⚫... -
Page 31: Fuel Gauge
Operating the Vehicle CHECK DURING DRIVING ■ Coolant Temperature Gauge ■ Immediately Stop the Engine if： CAUTION: ⚫ engine suddenly slows down To avoid personal injury: ⚫ accelerates. Do not remove radiator cap until the ⚫ coolant temperature is well below its Unusual noises are suddenly heard. -
Page 32: Adjustable Steering Wheel
Operating the Vehicle [3] Steering wheel [4] Bolt “[a]” direction adjustment screw, “[c]” direction up [1] Speedometer and down to adjust the position of the steering Adjustable steering wheel wheel caused by “[1]”,”[2]” then “[b]” direction of For driving comfort: the fastening bolts. -
Page 33: Winch Operations
Maintenance and Adjustment WINCH OPERATIONS Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. [1] Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck and trailer. -
Page 34: Service Intervals
Maintenance and Adjustment CAUTION: To avoid personal injury and vehicle damage: ⚫ Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task. ⚫ If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer. - Page 35 Maintenance and Adjustment MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS Hours Frequency Miles (KM) Routine Maintenance Check (performed at each interval below, whichever comes first) Air filter Inspect; replace as needed Brake pad wear 20 H Monthly 250 (402) Inspect periodically Throttle Body Intake 20 H 250 (402)
-
Page 36: Recommendations
Maintenance and Adjustment LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart above, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval. -
Page 37: Periodic Service
Periodic Service CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD AND TILT THE SEAT CAUTION To avoid personal injury from contact with moving parts: ⚫ Never open operator’s seat while the USE HANDLE (A) TO UNLOCK, THEN SLIDE engine is running. -
Page 38: Shock Absorber
Periodic Service WARNING These shock absorber assemblies contain highly pressurized nitrogen gas, read and understand the following information before handling the shock absorber assemblies. ⚫ Do not tamper with or attempt to open the cylinder assemblies. 1. Spring preload adjusting ring ⚫... - Page 39 Periodic Service direction ⓐ to increase the spring preload and force and thereby harden the damping, and in thereby harden the suspension, and in direction F to decrease the rebound damping direction ⓑ to decrease the spring preload force and thereby soften the damping. and thereby soften the suspension.
-
Page 40: Check
Periodic Service screw, rebound damping force Do not apply jack pressure on the steel plate adjusting screw or the oil reservoir with directly under the engine. your bare hand or skin until suspension components have cooled. ⚫ Always adjust shock absorber assemblies on the left and right side to the same setting. -
Page 41: Fuel Tank
Periodic Service ■Checking and Refueling 2. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out CAUTION again, check to see if the level is too low, To avoid personal injury: add new oil to the prescribed level on the ⚫... - Page 42 Periodic Service ◆ Park the vehicle on a flat surface, ■Cleaning radiator screen access the panel under the hood, set the parking brake, and shut off the CAUTION engine. TO avoid personal injury: ◆ Check to see that the coolant level is ⚫...
-
Page 43: Parking Brake
Periodic Service Park the vehicle on a level ground and open NOTE the hood. Make sure the parking brake warning lamp on Check to see that the brake fluid level is up to the display goes off when parking brake lever is the LOWER mark. - Page 44 Periodic Service ■Checking tire inflation pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time, thus check it every day and inflate as necessary. tire sizes inflation pressure [1] Gear shift lever pivot (spray type grease ) 49kPa (0.49kgf/cm Front : 22x7-10 7psi)
-
Page 45: Wheel Bolt Torque
Periodic Service ■Cleaning air cleaner primary element Remove the air cleaner cover and primary element. Clean the primary elements. 1） When dry dust adheres to the element blow compressed air from the inside turning the element. Pressure of compressed air must be under 205kpa. -
Page 46: Air Filter Cover
Periodic Service ⚫ Be sure to install cover properly prior to IMPORTANT operation. Improper secured cover will allow When fuel line disconnected dirt and air into engine causing idle issues maintenance or repair, close both ends of the fuel and potentially damage engine. line with a piece of clean cloth or paper to prevent dust and dirt from entering. -
Page 47: Battery Condition
Periodic Service ■Checking battery condition DANGER If you store a battery in a diminished state of charge you will probably have to replace the battery. CAUTION To avoid personal injury ⚫ [1] Battery Never remove the battery while the engine is running. -
Page 48: Adjusting Toe-In
Periodic Service ⚫ ■Adjusting toe-in Cleaning spark arrester of muffler. Maintenance & cleanout procedure: 0 to12 mm (0 to 0.47 in) Proper toe-in The screen type spark arrester should be removed, cleaned, and inspected after every Park vehicle on flat place. 100 hours of use. -
Page 49: Changing Engine Oil
Periodic Service EVERY 200 HOURS 5. See Figure for oil recommendations. ■Changing Engine Oil CAUTION To avoid personal injury: ⚫ Be sure to stop the engine before replacing oil. ⚫ Allow engine to cool down sufficiently, oil can be hot and can burn. Park the vehicle on flat surface and raise the ■Replacing Engine Oil Filter cargo bed. -
Page 50: Checking The Brake
Periodic Service ◆ Checking the brake pedal stroke Less than 120mm(4.7in.) Pedal stroke On the pedal Release the parking brake. Step on the pedal and measure the pedal stroke. If brake pedal stroke is outside of the specifications, contact your local dealer for adjusting the brake. -
Page 51: Checking Intake Air
Periodic Service If it does not, check the bulb or brake light clogged radiator fins, coolant level in radiator switch. and proper coolant fan operation. Correct any of these findings ■Checking Radiator Hose and Clamp and restart engine. Allow it to get to normal Park the vehicle on a flat surface and raise the operation temperature to ensure cargo bed. -
Page 52: Every Year Check
Periodic Service Stop the engine and let cool down. To drain the coolant, open the radiator drain plug and remove radiator cap. The radiator cap must be removed to completely drain the coolant. After all coolant is drained, close the drain plug. -
Page 53: Antifreeze
Periodic Service IMPORTANT: If it freezes, coolant can damage the cylinders ⚫ Do not start engine without coolant. and radiator. If the ambient temperature falls ⚫ ° Use clean, fresh water and anti-freeze to fill below 0℃(32 F) or before a long-term storage, let the radiator and recovery tank. -
Page 54: Every 4 Years Check
Periodic Service ■Replacing Fuel Hose Adding the LLC Add only water if the mixture reduces in Consult Coleman Powersports Customer Service amount by evaporation. Support. If there is a mixture leak, add the LLC of the ■ Replacing Brake Master Cylinder (Inner same manufacturer and type in the same mixture percentage. -
Page 55: Storage
Periodic Service STORAGE Remove the battery from the vehicle. Store the battery following the battery storage CAUTION procedures. To avoid personal injury: Keep the vehicle in a dry place where the ⚫ Do not clean the vehicle when the engine vehicle is sheltered from the elements. - Page 56 Periodic Service any attached implements). Start the engine. Observe all gauges. If all gauges are functioning properly and reading normal, move the vehicle outside. Once outside, park the vehicle and let the engine idle for at least five minutes. Shut the engine off and work around vehicle and make a visual inspection looking for evidence of oil or water leaks.
-
Page 57: Troubleshooting
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure ⚫ Check the fuel tank and fuel filter。 ⚫ Check the electric fuel pump. ⚫ Check the injector. -
Page 58: Diagnostic Trouble
Troubleshooting Diagnostic Trouble Code Table MT05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open... -
Page 59: Battery
Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure ⚫ Battery overused ⚫ ⚫ until lights are dim. Charge the battery Charge the battery ⚫ sufficiently. properly. Battery been recharged. ⚫ Keep the terminal ⚫ Starter does not function Clean the terminal ⚫... - Page 60 Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause Countermeasure ⚫ Replace throttle cable; ⚫ ⚫ High idling speed of engine Replace throttle petal ⚫ Replace the throttle ⚫ ⚫ High rotary speed for clutch Replace he junior clutch spring; ⚫ connection. Replace the primary clutch. ⚫...
-
Page 61: Vehicle
ACCESORIES Consult your local dealer for additional accessories to add to your vehicle: Heavy Duty Front and Rear Bumpers Front Basket Hard Cab Enclosure Soft Cab Enclosure Snow Plow LED Lights Spare Tire Carrier 12-1... - Page 62 Hisun Motors Corp., U.S.A. Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor vehicles must be designed, built and equipped to meet U.S. EPA Federal and California anti-smog standards.
- Page 63 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and is free from defects in material and workmanship which cause such vehicle to fail...
- Page 64 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System No express emission control system warranty is given by HISUN except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control system warranty terms stated in this warranty.
- Page 65 HISUN MOTORS CORP., U.S.A. CALIFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY S TATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the evaporative emissions control system warranty on your 2020 off-highway recreational vehicle. In California, new off-highway recreational vehicles must be designed, built, and equipped to meet the State's stringent anti-smog standards.
- Page 66 LIMITED LIABILITY: The liability of HISUN under this Evaporative Emissions Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours. In the State of California only, evaporative emissions control system emergency repairs may be performed by any available service establishment, or by the owner, using any replacement part.
- Page 67 POWERSPORTS 888-405-8725 1775 E. University Dr. Tempe, AZ. 85281 www.colemanpowersportsusa.com www.facebook.com/Colemanpowersportusa www.instagram.com/colemanpowersports_usa...
Need help?
Do you have a question about the UTV250 and is the answer not in the manual?
Questions and answers
I need to charge the battery on my utv250. How do I get to the battery to charge it
To access the battery on a Coleman Powersports UTV250 for charging:
1. Remove the battery from the vehicle if storing for a long period.
2. Disconnect the negative terminal first, then the positive terminal.
3. Use eye protection and rubber gloves when working around the battery.
4. Charge the battery using a standard charger; a boost charge is only for emergencies.
5. Keep sparks and flames away during charging due to explosive gases.
6. Recharge the battery once every three months during storage.
This answer is automatically generated