Coleman Powersports KT196-C Owner's Manual
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Coleman Powersports KT196-C Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
No one under the age of 13 should operate this go kart.
Always wear a helmet it could save your life!
Model: KT196-C
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area
.
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
92811
REV 020 3 17
www.colemanpowered.com

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Summary of Contents for Coleman Powersports KT196-C

  • Page 1 OWNER’S MANUAL No one under the age of 13 should operate this go kart. Always wear a helmet it could save your life! Model: KT196-C READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an...
  • Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart opera- tion.
  • Page 3 The third part will describe HOW TO AVOID THE HAZARD. Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as appropriate, oil and tires.
  • Page 4 WARNING The engine exhaust from this Go Kart contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY..1 ENGINE OIL .......... 26 IMPORTANT SAFETY LABELS....3 CHECKING........ 26 LOCATION..........3 CHANGING........ 26 LABELS..........4 IDLE SPEED ADJUSTMENT....27 SAFETY ............5 SHOCK ABSORBER ADJUSTMENT..27 DESCRIPTION AND PART LOCATIONS... 6 FUEL HOSE INSPECTION..... 28 DESCRIPTION AND PART FUNCTIONS..

  • Page 6: Coleman Powersports Warranty

    / dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this war- ranty on behalf of Coleman Powersports without the approval of Coleman Powersports.
  • Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the dura- tion of this written warranty.

  • Page 10: Safety

    SAFETY 10. The brush guard surrounding 1. Always read and understand the driver and passenger is not the Owner’s/Operator’s manual intended to provide rollover protec- and warnings before starting the tion. Before each use, make sure Go Kart for the first time all tubes are securely in place and bolts are tight.

  • Page 11: Description And Part Locations

    DESCRIPTIONS AND PART LOCA- Front Wheel Front Shocks Brush Guard Rear Rack Rear wheels Engine Seat Belts Seat Ignition Switch 10. Steering Wheel 11 Gas Pedal 12. Brake Pedal 13. Brake fluid reservoir 14. Air Filter housing 15. Torque Converter 16.

  • Page 15: Fuel And Oil

    FUEL AND OIL FUEL WARNING Never use leaded gasoline in this Fuel and fuel vapor are highly product. Leaded fuel could affect flammable and toxic. You can the engine’s emissions and damage be burned or poisoned while the engine. refueling. Go Kart requires clean unleaded regular gasoline with a minimum Before refueling make sure to...

  • Page 16: Pre Ride Inspection

    PRE-RIDE INSPECTION Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Following the CHECK pre-ride check list will help insure Steering • Smoothness the you do not have mechanical • No restriction of problems which could result in movement injury or becoming stranded.

  • Page 17: Operating The Go Kart

    OPERATING THE GO KART WARNING WARNING Operating this Go Kart in a Carrying more than one pas- irresponsible manner which senger on this Go Kart could be includes jumping or other hazardous stunts could be hazardous. Carrying more than one pas- Jumping or other stunts could senger could cause loss of result in loss of control of the...

  • Page 18: Helmet, Eye Protection And Protective Clothing

    OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you.

  • Page 19: Seat Belts

    OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous riding the go kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in the event of an...

  • Page 21: Starting Off

    OPERATING THE GO KART STARTING OFF WARNING 1. Start and warm up the engine Operating this Go-Kart at exces- according to the instructions in this sive speeds could be hazard- manual. ous. 2. Deactivate the parking brake. Driving at excessive speeds in- 3.

  • Page 22: Operating On Hills

    OPERATING THE GO KART CLIMBING A HILL DESCENDING A HILL 1. Stop and evaluate the hill before To operate the Go Kart going down a attempting to climb. Make sure the hill, follow the instructions below. hill is not too steep, the terrain is not 1.

  • Page 23: Skidding Or Sliding

    OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart...

  • Page 24: Operating Through Water

    OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 10cm (4in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain WARNING...

  • Page 25: Operating In Cold Weather

    OPERATING THE GO KART OPERATING IN COLD Preventive maintenance in cold WEATHER - PRE RIDE weather operating is important. After operating in cold weather INSPECTION with snow, slush, water or ice, dry off the Go Kart including brake and Brake and throttle linkages: throttle linkages.

  • Page 26: Load Guidelines

    AFTER MARKET PARTS After market parts and accessories Load guidelines including are available from many manu- accessories: factures. Coleman Powersports Never exceed the maximum load cannot confirm the quality, safety capability of the Go Kart. This or suitability of all the accessories includes the weight of the available.

  • Page 27: Maintenance

    MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is Failing to perform recom- important for the safety of the mended maintenance on this Go operator and the life span of the...

  • Page 28: Maintenance Chart

    MAINTENANCE Every20 Every Every First 5 hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Condition of throttle and...

  • Page 29: Air Filter

    MAINTENANCE AIR FILTER CAUTION The air cleaner element needs to be cleaned or replaced periodically Clean air filter more frequently if (see chart for cleaning/replace- Go Kart is driven in wet, muddy ment intervals). The air filter or dusty conditions. element will need to be cleaned more often if Go Kart is ridden in Driving in the above conditions...

  • Page 30: Spark Plug

    MAINTENANCE SPARK PLUG This Go Kart comes equipped with an LD F7TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.

  • Page 31: Engine Oil

    MAINTENANCE ENGINE OIL 6. Re- install fill cap, Start engine The proper amount and grade of and allow to run for a few minutes, engine oil will have a great impact Re-check oil level and fill on the life of the engine. Checking accordingly.

  • Page 32: Idle Speed Adjustment

    MAINTENANCE IDLE SPEED ADJUSTMENT The idle speed should be set at 1700 +- 100 RPMs To adjust the idle speed: 1. Locate the idle adjustment screw (1) located on the carbure- tor. 2. Allow the engine to warm up approximately 10 minutes 3.

  • Page 33: Fuel Hose Inspection

    MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING Failing to inspect brakes before each use could be hazardous...

  • Page 36: Tires

    MAINTENANCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and trac-...

  • Page 37: Storage

    MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering...

  • Page 38: Washing The Go Kart

    MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart.

  • Page 39: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will • Air filter dirty • Clean or replace air not start. filter • Low fuel • Fill with fresh fuel • Stale (old) or contaminated • Have a service center fuel. flush and fill with fresh fuel.

  • Page 40: Torque Specifications

    TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and 22 - 29 ft.lbs.

  • Page 41: Specifications

    SPECIFICATIONS Engine Braking Displacement 196cc Rear Brake Hydraulic disk Max HP: 5hp/3600rpm Max Torque 8.11lb ft (11Nm) Tires @ 2500rpm Front Tire Size 145/70-6 Bore x Stroke 2.68 x 2.1 inches Rear Tire Size 16/6-8 (68mm x 53mm) Tire pressure 7-9psi (48- 62kpa) Starting Manual Pull Start Spark Plug Typ...

  • Page 42: Location

    VEHICLE IDENTIFICATION NUMBER LOCATION The Vehicle identification number is needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for your reference. The 17 digit Vehicle Identification Number (VIN) is stamped on the left side of the go-kart on the metal frame.

  • Page 43: Emission Control System Warranty

    Chongqing Huansong Industries (Group) Co. Ltd. U.S.A. EPA Emissions Limited Warranty This All Terrain Vehicle emissions limited warranty is in addition to the Coleman Powersports standard limited war- ranty for All Terrain Vehicles. Chongqing Huansong Industries (Group) Co. Ltd. Warrants that this vehicle is: 1.
  • Page 44 All implied warranties including but not limited to any implied warranties of merchantability and fitness for a particular purpose are limited in duration to the warranty period de- scribed herein. Chongqing Huansong disclaims all express warranties not stated in this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law.
  • Page 45 NOTES...
  • Page 46 POWERSPORTS 1775 E. University DR. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 colemanpowered.com...

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