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4120 E. Scyene Road, Mesquite, Texas 78710
powgrp.com
@colemanpowersportsusa
@colemanpowersports_usa
OWNER'S MANUAL
GK200 196cc
GAS
POWERED
GO-KART
This Go-Kart was shipped without
engine oil. Always fill with the correct
amount and grade of engine oil as
listed in the owner's manual.
OPERATOR'S MANUAL. THE OWNER'S OPERATOR'S MANUAL
PROVIDES INFORMATION ON SAFETY, PARTS, FUNCTIONS,
Provincial/Municipal governments have di erent regulations
pertaining to owning and operating an o -road vehicle, learn
the regulations in your area.
4120 E. Scyene Road, Mesquite, Texas 78710
Coleman Powersports
powgrp.com
CAUTI ON
WA RNIN G
NEVER ATTEMPT TO START THIS GO-KART WITHOUT
READING AND UNDERSTANDING THE OWNER'S /
PRE-RIDE INSPECTION, STARTING AND MAINTENANCE
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Table of Contents
Related Manuals for Coleman Powersports GK200
Summary of Contents for Coleman Powersports GK200
- Page 1 OWNER’S MANUAL GK200 196cc POWERED GO-KART 4120 E. Scyene Road, Mesquite, Texas 78710 powgrp.com CAUTI ON This Go-Kart was shipped without engine oil. Always fill with the correct amount and grade of engine oil as listed in the owner’s manual.
- Page 2 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm.
- Page 3 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable GoKart operation.
- Page 4 This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies.
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Page 5: Table Of Contents
TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY...1 ENGINE OIL........... 26 INPORTANT SAFETY LABLES.....3 CHECKING............. 26 LOCATION..........3 CHANGING............ 26 LABELS.............4 FUEL HOSE INSPECTION........ 27 SAFETY............5 BRAKES............28 DESCRIPTION AND PART LOCATIONS..6 BRAKE FLUID INSPECTION......28 IGNITION SWITCH........7 TORQUE CONVERTER CLEANING BRAKE PEDAL..........7 AND LUBRICATION........ -
Page 6: Coleman Powersports Warranty
Coleman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer of Coleman Powersports products. - Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchant ability or fitness for a particular purpose which would extend longer than the duration of this written warranty.
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Page 8: Location
IMPORTANT LABELS LOCATION... -
Page 10: Safety
SAFETY 1. Always read and understand the 11. Never operate Go Kart with long Owner’s/Operator’s manual and hair, loose jewelry or loose cloth-ing warnings before starting the Go that could get caught in moving Kart for the first time parts. 2. -
Page 11: Description And Part Locations
DESCRIPTIONS AND PART LOCATIONS Front Wheel Front Shocks Brush Guard Rear Rack Rear Wheel Engine Seat Belts Seat Ignition Switch 10. Steering wheel 11. Gas Pedal 12. Brake Pedal 13. Brake fluid reservoir 14. Air filter housing Torque Converter Spark plug 17. - Page 12 DESCRIPTION AND PART FUNCTIONS Ignition Switch (1) : When the ignition switch is placed in the (ON) position the engine can start. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running.
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Page 13: Fuel Tank Cap
DESCRIPTION AND PART FUNCTIONS Fuel Cap Fuel Tank Cap (1): To open fuel tank cap, turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly . Oil Fill Plug / Dipstick Oil Fill plug/Dipstick (2) To open Oil fill plug/Dipstick, turn cap counter clockwise to remove. -
Page 14: Seat Adjustment
DESCRIPTION AND PART FUNCTIONS SEAT ADJUSTMENT WARNING Failure to have the seat locked in position could be hazardous. The seat coming loose could cause the operator to loose control. Never operate the Go Kart without the seat locked in place. Seat adjustment (1) The seat latch is located under the driver side seat. -
Page 15: Fuel And Oil
FUEL AND OIL FUEL ARNING Never use leaded gasoline in this Fuel and fuel vapor are highly product. Leaded fuel could affect the flammable and toxic. You can engine’s emissions and damage the be burned or poisoned while engine. refueling. Go Kart requires clean unleaded regular gasoline with a minimum Before refueling make sure to... -
Page 16: Pre Ride Inspection
PRE-RIDE INSPECTION Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Following the pre- CHECK ride check list will help insure the you Steering • Smoothness do not have mechanical problems •... -
Page 17: Operation The Go Kart
OPERATING THE GO KART WARNING Carrying more than one WARNIN passenger on this Go Kart could be hazardous. Operating this Go Kart in a irresponsible manner which Carrying more than one includes jumping or other passenger could cause loss stunts could be hazardous. of control resulting in severe Jumping or other stunts could injury of death to the... -
Page 18: Protective Clothing
OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you. -
Page 19: Seat Belts
OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous. Riding the go kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in... -
Page 20: Starting The Engine
OPERATING THE GO KART STARTING ENGINE To start the engine 1. Set the parking brake by depressing the brake pedal and setting the Parking brake lever(1). 2. Place the fuel valve (2) in the “ON” (right) position. 3. If engine is cold, place the choke lever (3) in the “ON”... -
Page 21: Starting Off
OPERATING THE GO KART STARTING OFF WARNING 1. Start and warm up the engine Operating this Go-Kart at according to the instructions in this exces-sive speeds could be manual. hazard-ous. 2. Deactivate the parking Driving at excessive speeds in- brake. creases your chances of losing control of the Go-Kart, which 3. -
Page 22: Climbing A Hill
OPERATING THE GO KART CLIMBING A HILL DESCENDING A HILL 1. Stop and evaluate the hill To operate the Go Kart going down a before attempting to climb. Make hill, follow the instructions below. sure the hill is not too steep, the 1. -
Page 23: Skidding Or Sliding
OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart... -
Page 24: Operating Through Water
OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 5cm (2in) deep. Before crossing any water look at the terrain entering and exiting the water, WARNING the terrain should have a... -
Page 25: Operating In Cold Weather
OPERATING THE GO KART OPERATING IN COLD Preventive maintenance in cold WEATHER - PRE RIDE weather operating is important. After operating in cold weather with INSPECTION snow, slush, water or ice, dry off the Go Kart including brake and throttle Brake and throttle link ages: linkages. -
Page 26: Load Guidelines
If you have a question about a modification or Make sure all cargo is secure. accessory, contact your dealer or call Coleman Powersports. Distribute the weight of cargo evenly and low so the center of gravity is not adversely affected. -
Page 27: Maintenance
MAINTENANCE For maintenance, your Go Kart maybe maintained by an authorized Real Tree service center or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is Failing to perform recom- important for the safety of the mended maintenance on this operator and the life span of the Go... - Page 28 MAINTENANCE Every20 Every Every First 5 hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Condition of throttle and...
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Page 29: Air Filter
MAINTENANCE AIR FILTER CAUTION The air cleaner element needs to be cleaned or replaced periodically Clean air filter more frequently (see chart for cleaning/replace- if Go Kart is driven in wet, ment intervals). The air filter muddy or dusty conditions. element will need to be cleaned more often if Go Kart is ridden in Driving in the above conditions... -
Page 30: Spark Plug
MAINTENANCE SPARK PLUG This Go Kart comes equipped with an F6TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush. -
Page 31: Engine Oil
MAINTENANCE ENGINE OIL 6. Re- install fill cap, Start engine and allow to run for a few minutes, The proper amount and grade of Re-check oil level and fill engine oil will have a great impact accordingly. on the life of the engine. Checking WARNING the oil daily and changing the oil as listed in the maintenance schedule is... -
Page 32: Fuel Hose Inspection
MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING Failing to inspect brakes before each use could be... -
Page 33: Torque Converter Cleaning And Lubrication
MAINTENANCE Torque Converter Cleaning and lubrication To help ensure maximum life out of the Torque Converter. It is important to clean and lubricate the front drive of the Torque Converter after every 10 hours of operation. To Clean and lubricate, follow the instructions below. -
Page 34: Chain
MAINTENANCE Chain and Sprocket Chain Lubrication inspection Lubricating the chain before each ride will help to ensure maximum Inspect drive chain for wear, rust, life of the chain and sprockets. bound links, proper lubrication and Instructions for proper tension. cleaning and chain If drive chain has a problem, correct or replace. -
Page 35: Tires
MAINTENANCE TIRES Inspect tires before each ride,this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace Minimum tread the tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator, comfort, steering, tire life and traction. -
Page 36: Storage
MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protect ant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering the engine... -
Page 37: Washing The Go Kart
MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart. -
Page 38: Troubleshooting
TROUBLESHOOTING Trouble Possible cause Solution Engine will • Air filter dirty • Clean or replace air not start. filter • Low fuel • Fill with fresh fuel • Stale (old) or contaminated • Have a service center fuel. flush and fill with fresh fuel. -
Page 39: Torque Specifications
TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and 22 - 29 ft.lbs. -
Page 40: Specifications
SPECIFICATIONS Engine Braking Displacement 196cc Rear Brake Hydraulic disk Max Power 5.3hp/3600rpm Max Torque 8.11lb ft (11Nm) Tires @ 2500rpm Front Tire Size 140/70-6 Bore x Stroke 2.68x2.1 inches Rear Tire Size 16/8-7 (56mm x 40mm) Tire pressure 7-9psi(48-62kpa) Starting Manual Pull Start Spark Plug Typ F6TC... -
Page 41: Location
VEHICLE IDENTIFICATION NUMBER LOCATION The Vehicle identification number is needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for your reference. The 17 digit Vehicle Identification Number (VIN) is stamped on the right side of the go-kart on the metal frame. -
Page 42: Emission Control System Warranty
Emission Control System Warranty Your new engine complies with the U.S. EPA (Environmental Protection Agency) regulations, State of California emission regulations (models certified for sale in California only) and Canada EPA regulations. Tao Motor Inc. (hereinafter "Tao Motor") provides the emission warranty coverage for engines in the United States and its territories. - Page 43 As the power equipment engine owner, you should however be aware Tao Motor may deny you warranty coverage if your power equipment engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications. You are responsible for presenting your power equipment engine to a Tao Motor service dealer as soon as a problem exists.
- Page 44 TO OBTAIN WARRANTY SERVICE: You must, at your own expense, take your engine or the product on which it is installed, along with your sales registration card or other proof of original purchase date, to any Tao Motor dealer who is authorized by Tao Motor to sell and service the Tao Motor product during normal business hours.
- Page 45 equipment, or any commercial loss due to the failure of the equipment; and any implied warranties are limited to the duration of this written warranty. This warranty is applicable only where the California, U.S. EPA, or Environment Canada emission control system warranty regulation is in effect.
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Questions and answers
How to remove sprocket from axle on the GK200 212cc kart?
Sizes Fasteners for GK 200 air filter housing base