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POWERSPORTS
OWNER'S MANUAL
Always wear a helmet it could save your life!
This Go-kart is designed for operators age 13 and
over. Adult supervision is required for riders age
16 and under
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
www.colemanpowered.com
Model: SK100
.
92811
REV 052819
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Summary of Contents for Coleman Powersports SK100 2020
- Page 1 Model: SK100 READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area (888)-405-8725 Coleman Powersports 364 S Smith Rd. Tempe, AZ. 85281 92811 REV 052819 www.colemanpowered.com...
- Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart operation.
- Page 3 The third part will describe HOW TO AVOID THE HAZARD. Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as appropriate, oil and tires.
- Page 4 WARNING Operating, servicing and maintaining a passenger vehicle or o -road vehicle can expose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm.
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Page 5: Table Of Contents
TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY.1 ENGINE OIL .......... 26 CHECKING........ 26 IMPORTANT SAFETY LABELS....3 CHANGING........ 26 LOCATION..........3 FUEL HOSE INSPECTION..... 27 LABELS..........4 BRAKES..........27 SAFETY ............5 BRAKE FLUID INSPECTION..27 DESCRIPTION AND PART LOCATIONS... 6 CLUTCH CLEANING AND DESCRIPTION AND PART FUNCTIONS.. -
Page 6: Coleman Powersports Warranty.1
Coleman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer of Coleman Powersports products. - Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the dura- tion of this written warranty.
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Page 8: Important Safety Labels
IMPORTANT LABELS LOCATION... -
Page 9: Labels
IMPORTANT LABELS WARNING LABELS WARNING WARNING Improper tire pressure or overloading THIS GO-KART CAN BE HAZARDOUS TO OPERATE IF can cause loss of control. DRIVEN CARELESSLY Loss of control can result in severe INJURIES CAN RESULT IF YOU DO NOT FOLLOW THESE INSTRUCTIONS: injury or death. -
Page 10: Safety
SAFETY 1. Always read and understand 11. Never operate Go Kart with long the Owner’s/Operator’s manual hair, loose jewelry or loose cloth- and warnings before starting the ing that could get caught in moving Go Kart for the first time parts. -
Page 11: Description And Part Locations
DESCRIPTIONS AND PART LOCATIONS Front tires Plastic nose piece Head bracket assembly Clutch assembly cover Rear tires Side panel Seat Seat belt 10. Steering wheel 11. Gas pedal 12. Brake pedal 13. Brake fluid reservoir 14. Tie rods 16. Rear brake caliper 17. -
Page 12: Description And Part Functions
DESCRIPTION AND PART FUNCTIONS Ignition Switch (1) : When the ignition switch is placed in the (ON) position the engine can start. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running. Brake Pedal (Red) (2): Depressing the brake pedal will stop the Go Kart. -
Page 13: Fuel Tank Cap
DESCRIPTION AND PART FUNCTIONS Fuel Tank Cap (1): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly . Oil Fill plug/Dipstick (2) Move seat completly forward to gain access to the fill plug. -
Page 14: Seat Adjustment
DESCRIPTION AND PART FUNCTIONS WARNING SEAT ADJUSTMENT Failure to have the seat locked in position could be hazardous. The seat coming loose could cause the operator to loose control. Never operate the Go Kart without the seat locked in place. Seat adjustment (1) T he seat Lever is located on the left s ide of the go-kart. -
Page 15: Fuel And Oil
FUEL AND OIL FUEL WARNING Never use leaded gasoline in this Fuel and fuel vapor are highly product. Leaded fuel could affect flammable and toxic. You can the engine’s emissions and damage be burned or poisoned while the engine. refueling. Go Kart requires clean unleaded regular gasoline with a minimum Before refueling make sure to... -
Page 16: Pre Ride Inspection
PRE-RIDE INSPECTION Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Following the CHECK pre-ride check list will help insure Steering • Smoothness the you do not have mechanical • No restriction of problems which could result in movement injury or becoming stranded. -
Page 17: Operating The Go Kart
OPERATING THE GO KART WARNING WARNING Operating this Go Kart in a Carrying a passenger on this irresponsible manner which Go Kart could be hazardous includes jumping or other Carrying a passenger could stunts could be hazardous. cause loss of control resulting Jumping or other stunts could in severe injury of death to the result in loss of control of the... -
Page 18: Helmet, Eye Protection And Protective Clothing
OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you. -
Page 19: Seat Belts
OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt attached properly could be hazardous Riding the go kart without the seat belt worn increases the chance of injury or death in the event of an accident Never operate the go kart with- out the seat belt worn and attached properly. -
Page 20: Starting The Engine
OPERATING THE GO KART STARTING ENGINE To start the engine 2. Place the fuel valve (1) in the “ON” (vertical) position. 3.. If engine is cold, place the choke lever (2) in the “ON” (right) position. 4. Place the ON/OFF switch (3), located on the Steering column, in the “ON”... -
Page 21: Starting Off
OPERATING THE GO KART STARTING OFF WARNING 1. Start and warm up the engine Operating this Go-Kart at exces- according to the instructions in this sive speeds could be hazard- manual. ous. 2. Sit down in the go-kart and fasten seat belt. Driving at excessive speeds in- creases your chances of losing 3. -
Page 22: Operating On Hills
OPERATING THE GO KART CLIMBING A HILL DESCENDING A HILL 1. Stop and evaluate the hill before To operate the Go Kart going down a attempting to climb. Make sure the hill, follow the instructions below. hill is not too steep, the terrain is not 1. -
Page 23: Skidding Or Sliding
OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart... -
Page 24: Operating Through Water
OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 5cm (2in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain WARNING... -
Page 25: Operating In Cold Weather
OPERATING THE GO KART OPERATING IN COLD Preventive maintenance in cold WEATHER - PRE RIDE weather operating is important. After operating in cold weather INSPECTION with snow, slush, water or ice, dry off the Go Kart including brake and Brake and throttle linkages: throttle linkages. -
Page 26: Load Guidelines
Do not add any accessory or cargo accessory, contact your dealer or to the steering wheel that could call Coleman Powersports. impede vision or make the Go Kart harder to steer. WARNING Make sure accessories do not get... -
Page 27: Maintenance
MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized Coleman Powersports service center or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is Failing to perform recom- important for the safety of the mended maintenance on this Go operator and the life span of the... -
Page 28: Maintenance Chart
MAINTENANCE Every20 Every Every First 5 hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Condition of throttle and... -
Page 29: Air Filter
MAINTENANCE AIR FILTER CAUTION The air cleaner element needs to be cleaned or replaced periodically Clean air filter more frequently if (see chart for cleaning/replace- Go Kart is driven in wet, muddy ment intervals). The air filter or dusty conditions. element will need to be cleaned more often if Go Kart is ridden in Driving in the above conditions... -
Page 30: Spark Plug
MAINTENANCE SPARK PLUG This Go Kart comes equipped with an CHDY - E6TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush. -
Page 31: Engine Oil
MAINTENANCE ENGINE OIL 6. Re- install fill cap, Start engine and allow to run for a few minutes, The proper amount and grade of Re-check oil level and fill engine oil will have a great impact accordingly. on the life of the engine. Checking WARNING the oil daily and changing the oil as listed in the maintenance schedule... -
Page 32: Fuel Hose Inspection
MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING Failing to inspect brakes before each use could be hazardous... - Page 33 MAINTENANCE Clutch lubrication To help ensure the maximum life out of the Centrifugal clutch. It is important to clean and lubricate the clutch after every 5 hours of operation. To Clean and lubricate, follow the instructions below. Make sure engine is not running and that the engine and clutch has had time to cool.
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Page 34: Lubrication
MAINTENANCE Chain and Sprocket Chain Lubrication inspection Lubricating the chain before each ride will help to ensure maximum Inspect drive chain for wear, rust, life of the chain and sprockets. bound links, proper lubrication and Instructions for proper tension. cleaning and chain If drive chain has a problem, correct or replace. -
Page 35: Tires
MAINTENANCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and trac-... -
Page 36: Storage
MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering... -
Page 37: Washing The Go Kart
MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart. -
Page 38: Troubleshooting
TROUBLESHOOTING Trouble Possible cause Solution Engine will • Air filter dirty • Clean or replace air not start. filter • Low fuel • Fill with fresh fuel • Stale (old) or contaminated • Have a service center fuel. flush and fill with fresh fuel. -
Page 39: Torque Specifications
TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and 22 - 29 ft.lbs. -
Page 40: Specifications
SPECIFICATIONS Engine Braking Displacement 98cc Rear Brake Hydraulic disk Max Power 1.8kw/3600rpm Max Torque 3.32lb ft (4.5Nm) Tires @ 2500rpm Front Tire Size AT13/5-6 Bore x Stroke (56mm x 40mm) Rear Tire Size AT13/5-6 Starting Manual Pull Start Tire pressure 14psi (96.5kpa) Spark Plug Typ CHDY - E6TC Cooling... -
Page 41: Location
VEHICLE IDENTIFICATION NUMBER LOCATION The Vehicle identification number is needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for your reference. The 17 digit Vehicle Identification Number (VIN) is stamped on the left rear bumper support frame on the go-kart. -
Page 42: Emission Control System Warranty
19 kilowatts. All of the United States and Canada Coleman Powersports must warrant the emission control system on your power equipment engine for the period of time listed below, provided there has been no abuse, neglect, or improper maintenance of your power equipment engine. - Page 43 You are responsible for presenting your power equipment engine to a Coleman Powersports service dealer as soon as a problem exists. The emission related warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions...
- Page 44 You must, at your own expense, take your engine or the product on which it is installed, along with your sales registration card or other proof of original purchase date, too any Coleman Powersports dealer who is authorized by Coleman Powersports to sell and service the Coleman Powersport product during normal business hours.
- Page 45 equipment, or any commercial loss due to the failure of the equipment; and any implied warranties are limited to the duration of this written warranty. This warranty is applicable only where the California, U.S. EPA, or Environment Canada emission control system warranty regulation is in effect.
- Page 46 POWERSPORTS 1775 E. University Dr. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 https://www. colemanpowered.com https://www.facebook.com/colemanpowersportusa https://www.instagram.com/colemanpowersports_usa...
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