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Summary of Contents for Simpson 42119
- Page 1 Operating Instructions Rapid Sand Washer Model 42119 simpsongroup.com...
- Page 2 Simpson Technologies for a proposed transaction. Any use or disclosure in whole or in part of this information without the express written permission of Simpson Technologies is prohibited.
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Page 3: Table Of Contents
4 Unpacking and Installation Unpacking ..................13 Components ................... 14 Installation ..................14 Electrical Power Connection ............15 Airborne Noise Emission .............. 16 5 Operating Instructions Preparing the Sand Sample ............17 Setting the Timer ................19 man-stc-42119-V12-9 Rapid Sand Washer... - Page 4 8 Parts List / Ordering Parts / Returns Spare Parts List ................27 Ordering Replacement / Spare Parts ........... 28 Returned Goods Policy ..............29 9 Decommissioning Commercial Manuals 10.1 Instructions Delta Electronics CTA4 Timer - Adjust Time Setpoint Rapid Sand Washer man-stc-42119-V12-9...
- Page 5 Table of Contents This Page is Intentionally Blank man-stc-42119-V12-9 Rapid Sand Washer...
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Page 6: Introduction
Section 2 and operating instructions in Section 5. Application and Designated Use The Rapid Sand Washer, Model 42119, is used to prepare a sand sample for the AFS Clay Tester, Model 42131. Using high speed agitation, this instrument scrubs adhering clay from sand grains. -
Page 7: Organizational Measures
No modifications, extensions or changes of design of the device that would impact safety requirements should be put into effect without prior consent of the supplier! Spare parts must conform to the technical specifications defined by the manufacturer. This is always guaranteed when using original spares. man-stc-42119-V12-9 Rapid Sand Washer... -
Page 8: Safety
Improper use could result in death or serious injury. Safety Signs and Labels Simpson Technologies has incorporated the ANSI Z535.6 / ISO 3864-1-2 safety symbol only label format on all of its laboratory equipment. The harmonized ANSI Z535.6 format became an established safety label... -
Page 9: Safety Alert Symbols
This symbol indicates information containing important instructions concerning the use of the machine or directions for further procedures. Ignoring this information can lead to malfunction of the machine. man-stc-42119-V12-9 Rapid Sand Washer... -
Page 10: Safety Symbol Labels
The Hot Shell Tensile Accessory heating plates and adjoining parts are extremely hot and should not be touched unless protective gloves are worn. Follow Lockout and Tagout procedures and al- low surface to cool before servicing. Rapid Sand Washer man-stc-42119-V12-9... - Page 11 Instructions manual. All protective guards shall be installed, and all doors and panels closed before operating the equipment. If any questions exist, you must contact your Super- visor or Simpson Technologies before taking further action. Follow Lockout and Tagout procedures before servicing.
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Page 12: Safety System Procedure
The tagout device does so by identifying the energy-isolating device as a source of potential danger; it indicates that the energy-isolating device and the equipment being controlled may not be operated until the tagout device is removed. Rapid Sand Washer man-stc-42119-V12-9... -
Page 13: Glossary
Zero Mechanical State - The mechanical potential energy of all portions of the equipment or machine is set so that the opening of pipes, tubes or hoses, and the actuation of any valve, lever or button, will not produce a movement which could cause injury. man-stc-42119-V12-9 Rapid Sand Washer... -
Page 14: Short Description & Specifications
3 Short Description & Specifications Short Description & Specifications Description The Rapid Sand Washer, Model 42119, uses high speed agitation to scrub adhering clay from sand grains. The unit consists of a high-speed motor agitator assembly, timer, base and also includes a 1000ml beaker. -
Page 15: Unpacking And Installation 4
Damage should be noted on the shipper's receipt before signing for receipt of the shipment. The Rapid Sand Washer, Model 42119, is shipped assembled into one piece. The assembly is made up of three separate pieces that can be taken apart to facilitate loading and unloading of the sand sample. -
Page 16: Components
Power cord • 1000 ml beaker • If any of the above components are missing, contact your local Simpson Technologies office. Do not store the device in the open and unprotected from atmospheric conditions. If this instruction is not followed, claims under guarantee will no longer be considered. -
Page 17: Electrical Power Connection
(line conditioner) installed between the electrical outlet and the inlet of the Rapid Sand Washer. This device will help to ensure the proper performance of the sand washer. man-stc-42119-V12-9 Rapid Sand Washer... -
Page 18: Airborne Noise Emission
4 Unpacking and Installation Airborne Noise Emission The equivalent continuous A-weighted sound pressure level at the workstation does not exceed 70db(A). Rapid Sand Washer man-stc-42119-V12-9... -
Page 19: Operating Instructions 5
Operating Instructions For more information on how to use and care for your Simpson Analytics equipment and accessories visit our Simpson Technologies channel on YouTube and search our library of videos. Subscribe to our channel to keep updated on new releases. - Page 20 Never operate the agitator motor assembly or turn the power switch to the on position if the agitator motor assembly is not securely placed into the 1000ml beaker, properly positioned in the base unit. Failure to follow safety procedures could result in serious injury. Rapid Sand Washer man-stc-42119-V12-9...
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Page 21: Setting The Timer
2. Set the timer to the desired agitation time. To adjust the agitation time, please refer to the timer OEM instructions, Section 10.1. The 42119 Rapid Sand Washer is used to prepare a foundry molding sand sample for the AFS Model 42131 Clay Tester. -
Page 22: Maintenance And Calibration
Maintenance and Calibration For more information on how to use and care for your Simpson Analytics equipment and accessories visit our Simpson Technologies channel on YouTube and search our library of videos. Subscribe to our channel to keep updated on new releases. -
Page 23: Replacing The Agitator Disk
180 degrees and locate the worn agitator disk (Figure 5). 4. Using a channel lock pliers, grip the worn agitator disk and rotate the disk counter clockwise while holding the agitator shaft (Figure 5, Item 2). man-stc-42119-V12-9 Rapid Sand Washer... -
Page 24: Apparatus Layout
7 Apparatus Layout Apparatus Layout Figure 1: Individual Components Item# Description Base Unit Motor Assembly 1000ml Glass Beaker Rapid Sand Washer man-stc-42119-V12-9... - Page 25 Apparatus Layout 7 Figure 2: Assembled Unit man-stc-42119-V12-9 Rapid Sand Washer...
- Page 26 7 Apparatus Layout Figure 3: Control and Power Panels Item# Description Control Panel Timer Start Button Power Panel Rapid Sand Washer man-stc-42119-V12-9...
- Page 27 Apparatus Layout 7 Figure 4: Power Panel Item# Description Power Switch Fuse Holder Power Cord Plug Inlet Agitator Motor Assembly Cord Receptacle man-stc-42119-V12-9 Rapid Sand Washer...
- Page 28 7 Apparatus Layout Figure 5: Agitator Disk Item# Description Agitator Blade - Lower Agitator Blade – Upper Agitator Shaft Dispersion Baffle (3) Rapid Sand Washer man-stc-42119-V12-9...
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Page 29: Parts List / Ordering Parts / Returns
Parts List / Ordering Parts / Returns Spare Parts List Simpson maintains a large inventory of common spare parts for all current Simpson Analytics products. The following table provides part numbers for common spare parts for this device. Contact Simpson Technologies with the part number and description when ordering. -
Page 30: Ordering Replacement / Spare Parts
ALWAYS order parts for your Simpson Analytics equipment directly from Simpson Technologies. To find the Simpson office closest to you please visit us on the internet at www.simpsongroup.com on the “Contact Us”... -
Page 31: Returned Goods Policy
Products ordered correctly but which are unwanted or unsuitable (subject to a restocking charge). A Safety Data Sheet (SDS) must accompany material that is sent • to Simpson Technologies for testing purposes. Simpson Technologies will NOT authorize the return of hazardous materials. man-stc-42119-V12-9... -
Page 32: Return Procedure
8 Parts List / Ordering Parts / Returns RETURN PROCEDURE: The customer must obtain a Return Material Authorization • Number (RMA#) from Simpson Technologies prior to returning the goods. To obtain an RMA#, the customer should contact the Customer •... -
Page 33: Decommissioning
WASTE DISPOSAL The machinery and controls consists of: Iron • • Aluminum Copper • Plastic • • Electronic Components Dispose of the parts in accordance with the applicable regulations. man-stc-42119-V12-9 Rapid Sand Washer... -
Page 34: Commercial Manuals
6. Repeat this process for as many columns and digits being utilized. 7. Once desired set value time is showing on the display, press the blue MODE button (Item 6, Figure 6) to set the time. 8. The unit is now ready to start. Rapid Sand Washer man-stc-42119-V12-9... - Page 35 Commercial Manuals 10 Item Description Seconds Left Arrow Button UP and DOWN Arrow Buttons Present Value Display Set Value Display Mode Button man-stc-42119-V12-9 Rapid Sand Washer...
- Page 36 Copyright 2024. All rights reserved. SIMPSON, the illustrative logo and all other trademarks indicated as such herein are registered trademarks of Simpson Technologies . For illustrative purposes, the Simpson equipment may be shown without any warning labels and with some of the protective devices removed. The warning labels and guards must always be in place when the equipment is in use.
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