Atlas Copco PAS Series Instruction Manual

Hide thumbs Also See for PAS Series:

Instruction manual (88 pages)

Instruction manual (72 pages)

Instruction manual (64 pages)

page of 70

/ 70
Bookmarks

Quick Links

Download this manual

Instruction Manual

Instruction manual

for PAS Series

Pump English

PAS 150 MF HD

DEUTZ D2.9 L4

Need help?

Do you have a question about the PAS Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Atlas Copco PAS Series

Page 1 Instruction Manual Instruction manual for PAS Series Pump English PAS 150 MF HD DEUTZ D2.9 L4...
Page 3 PAS 150 MF HD Instruction Manual for PAS Series Pump Instruction manual .................. 5 Original instructions Printed matter No ATLAS COPCO - PORTABLE ENERGY DIVISION 2960 6190 00 www.atlascopco.com 10/2020...
Page 4 While every effort has been made to ensure that the information in in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2020, Varisco S.r.L., PADOVA, ITALY. Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings.
Page 5 Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.
Page 6 11.3.1 General torque values ......65 Checks and trouble shooting .45 11.3.2 Critical Torque Values ......65 Engine troubleshooting ....45 11.4 Data plate .........66 Pump troubleshooting ....48 6.2.1 Overview of possible operating problems ... Spare parts ....67 ..............49 12.1 Ordering spare parts .......67...
Page 7 The policy of Atlas Copco is to provide the users of their Atlas Copco equipment. It is the responsibility of unsafe operating conditions. Take necessary steps to equipment with safe, reliable and efficient products.
Page 8 The manufacturer does not accept any liability for any covers shall be opened before sufficient cooling 15 When working on the unit, wear safety clothing. damage arising from the use of non-original parts and for time has elapsed; this to avoid the risk of Depending on the kind of activities these are: spontaneous ignition of oil vapour when air is safety glasses, ear protection, safety helmet...
Page 9 Atlas Copco. to the truck by attaching straps via fork lift slots, Before towing the unit: 15. The electrical connections shall correspond to...
Page 10 5. Never refill fuel while the unit is running, unless down equipment, do so with caution and use the noise hazardous area and an obvious warning otherwise stated in the Atlas Copco Instruction appropriate protection, at least safety glasses, for shall be placed permanently at each entrance Book (AIB).
Page 11 15. Safety shoes should be compulsory in any sure that all electric connections are securely bearing a legend such as "work in progress; do workshop and if there is a risk, however small, tightened. not start" shall be attached to the starting of falling objects, wearing of a safety helmet equipment.
Page 12 20. Make sure that oil, solvents and other substances charged. Therefore: recommended or approved by Atlas Copco or likely to pollute the environment are properly - never smoke near batteries being, or having the machine manufacturer. Ascertain that the disposed of.
Page 13 Main parts General description The PAS 150 MF HD dry-prime centrifugal pumps, are suitable for handling clean water, dirty water or liquids up to 50°C, containing solids in suspension. The PAS 150 MF HD pumps are driven by a water-cooled diesel engine. An overview of the main parts is given in the diagram below. Lifting beam Side doors Engine exhaust...
Page 14 Air separator Air filter Battery switch Coupling Centrifugal pump Check valve assembly Discharge pipe Engine Fuel filter Filler cap fuel Battery Muffler Oil filter Suction pipe Vacuum pump - 14 -...
Page 15 Flow Diagram - 15 -...
Page 16 Markings Read the instruction manual Markings provide instructions and information. They before using the lifting eye. also warn of hazards. For convenience and safety, keep all markings in legible condition, replacing them when damaged or missing. Replacement markings are available from the factory. Read the instruction manual A brief description of all markings provided on the before servicing.
Page 17 Despite the pump is able to deal with air in the suction to allow priming of the pump, a diaphragm vacuum line, Atlas Copco recommends to avoid this situation pump is incorporated. 2.4.4...
Page 18 2.4.5 Structure 2.4.8 Drain plugs and filler caps Electrical features The pump, the engine, etc. are protected by a structure The drain holes for the engine oil, the coolant and the The electrical features described in this chapter are that is open from all sides. plug for the fuel, are located and labelled on the standard provided on this pump.
Page 19 2.5.1 Control and indicator panels & & & & & & & & Description Power switch Circuit breaker 3A LED blue lights. Work lights switch Circuit breaker 3A Emergency stop - 19 -...
Page 20 K37 Control Module Button Description The MENU button allows access to the menu structure. Press-ing once while on the main screen enters the menu. Further presses cycle back through the various menus. At the default screen, pressing ENTER will cycle through the engine and pump data and graphical gauge screens.
Page 21 Installation and connection Before lifting the unit, check its dimensions and Lifting weight, which can be found on the Data plate. Before lifting the unit, check its dimensions and When lifting the unit, the hoist has to be placed in weight, which can be found on the Data plate.
Page 22 15% (in both senses: front/rear and left – Locate the rear end of the pump upwind, away right). Contact the Atlas Copco technical office for from contaminated wind streams and walls. Avoid installations at the limit of the prescribed inclination.
Page 23 – The discharge pipe must be positioned to avoid much as possible. Atlas Copco recommends fluid parts sticking out, which can be dangerous. velocities up to 2 m/s (6 ft/sec) on the suction and 3 m/s (9ft/sec) on the discharge.
Page 24 Operating instructions 4.2.1 Priming Starting Start the engine with the control panel. In your own interest, always strictly If the pump does not prime, do not – Insert the starting key and turn to position "I". observe relevant safety operate it for more than 2 minutes to –...
Page 25 Maintenance The maintenance schedule contains a summary of the maintenance instructions. Read the respective section before taking maintenance measures. For engine maintenance refer to Engine Operation Manual. The maintenance schedule has to be seen as a guideline for units operating in a dusty environment typical to the pump's applications.
Page 26 Regular service period Daily Every 500 hrs When needed Pump Check oil level (if necessary top up) Vacuum pump oil Replace Inspect (if necessary replace) Vacuum pump diaphragm and valves Replace Inspect (if necessary tension or replace) Vacuum pump belt Replace Check oil level (if necessary top up) Mechanical seal oil...
Page 27 Regular service period Daily Every 500 hrs When needed Inspect function of floater and valve Separator Clean components Rubber couplings Inspect (if necessary replace) Pump shaft bearings Replace - 27 -...
Page 28 Maintenance Schedule - Deutz TD 2.9 L4 Operation First run 10 hrs 500 hrs 1000 hrs 3000 hrs 5000 hrs 6000 hrs 2 year Top Lube oil if necessary Change oil Oil filter cartridge Fuel filter cartridge Change air filter Check battery and connectors Check warning system Change V Belt...
Page 29 The order number of the Service Paks are listed in the (7) Replace all rubber flexibles every 5 years. Atlas Copco Parts list (ASL). Order Service Paks at (8) Water in fuel tank can be detected by means of your local Atlas Copco dealer.
Page 30 Pump maintenance Residual liquid may be found in the procedures pump casing, head and suction line. Take the necessary precautions if liquid hazardous GENERAL RECOMMENDATIONS (inflammable, corrosive, poisonous, – Handling must be carried out by specialized infected). personnel to avoid damage to the pump and to persons.
Page 31 LUBRIFICATING THE PUMP LUBRIFICATING THE DIAPHRAGM VACUUM PUMP Every month check the oil level using indicators The vacuum pump is of diaphragm type; its (min. oil level, max. oil level) and if necessary to up lubrication is oil bath type. through the cap (Ref.
Page 32 Adjustments and service procedures 5.4.1 Positioning the impeller with reference to the wear plate(s) In all models, the distance between the top of the impeller blades and the surface of the wear plate must be between 0.3 - 0.6 mm. To achieve this, dimensions A and B must be as nearly as possible equal.
Page 33 5.4.2 Servicing of impeller Pump Hinge The Atlas Copco Pump is integrated with a Hinge mechanism to access the impeller in order to perform basic cleaning and examining the impeller and wear plate conditions. - 33 -...
Page 34 5.4.3 Replacement belt The vacuum pump and shaft are coupled with belts and pulleys. Remove the guard belt. Check that the belts are not damaged or broken every 500 hours or 6 months; at the same time check the alignment of the pulleys (for example, using a square ruler).
Page 35 The belts used are the detachable link type; to remove the belt release the link, turning the head of the pin by 90 degrees Fig.A. Insert the tool turning it (to reassemble the belt, overlap the last link by inserting it on the head of the pin and turn it by 90°), Fig.B.
Page 36 Engine maintenance procedures - Deutz TD 2.9 L4 5.5.1 Engine oil level check 5.5.2 Engine oil and oil filter change Replacing the oil filter element Consult the Engine Operation Manual for the oil Refer to the Engine Operation Manual for more Observe all relevant environmental specifications, viscosity recommendations and oil detailed instructions.
Page 37 5.5.4 Servicing air filter engine 5.5.4.2 Recommendation 5.5.4.1 Main parts The Atlas Copco air filters are specially designed application. The use of non-genuine air filters may lead to severe damage of engine and/or alternator. Never run the unit without air filter element.
Page 38 – A refractometer can be ordered from Atlas Copco Visual check with part number 2913 0028 00. – Verify the outlook of the coolant regarding colour...
Page 39 – Flush twice with clean water. Used coolant must be disposed or recycled in accordance with laws and local regulations. – From the Atlas Copco Instruction book, determine the amount of PARCOOL EG required and pour into the radiator top tank.
Page 40 5.6.1 Cleaning the fuel tank Cleaning cooler To avoid damaging the coolers, angle between jet and coolers should be approx. 90°. Protect the electrical and controlling equipment, air filters, etc. against penetration of moisture. Make sure to not steam clean the alternator.
Page 41 5.6.2 Battery care – Rock the battery a few times so that possible air If a battery does not need any make-up water at all bubbles can escape; wait 10 minutes and check the over considerable time operation, Before handling batteries, read the level in each cell once more;...
Page 42 Specifications PAROIL temperature and ISO 3448, as follows: retention and more alkalinity to control acid formation. PAROIL from Atlas Copco is the ONLY oil tested and approved for use in all engines built into Atlas Engine Type of lubricant PAROIL prevents Soot build-up.
Page 43 Remove the cap slowly and only low as -25°C (-13°F). when coolant ambient Atlas Copco's PARCOOL EG extended life coolant is temperature. A sudden release of the new range of organic coolants purpose designed Order pressure from a heated cooling to meet the needs of modern engines.
Page 44 Order Litre cu.ft number 0.175 1604 5308 00 1604 5307 01 barrel 55.2 7.35 1604 5306 00 To ensure protection against corrosion, cavitation and formation of deposits, the concentration of the additives in the coolant must be kept between certain limits, as stated by the manufacturer's guidelines.
Page 45 Checks and trouble shooting Not enough power Engine troubleshooting – Restriction in a fuel pipe. When a failure occurs, always The table below gives an overview of the possible report what you experienced before, engine problems and their possible causes. –...
Page 46 The pressure of the lubricating oil is too low – Incorrect valve tip clearances. – Fault in cold start system. – Wrong grade of lubricating oil. – Engine overload. – Restriction in fuel tank vent. – Not enough lubricating oil in sump. –...
Page 47 Crankcase pressure – Restriction in breather pipe. – Vacuum pipe leaks or fault in exhaust. Bad compression – Restriction in air filter/cleaner or induction system. – Incorrect valve tip clearances. The engine starts and stops – Dirty fuel filter element. –...
Page 48 Pump troubleshooting The paragraph reports the most common problems that may occur during use of the pump and the possible remedies. In case operation defects founded in the starting phase or after a period of operating time, before intervene on the pump is necessary: –...
Page 49 6.2.1 Overview of possible operating problems Symptom Possible cause Corrective action Pump does not prime 1. Suction tubes or inlet filter clogged. The Remove the obstruction. vacuum gauge indicates a high value. 2. Suction tube collapse. Use reinforced suction tube. 3.
Page 50 Low or no flow 1. The pump does not prime, See causes given in Pump does not prime. 2. Head required by the system is greater Revise system design or select a different pump. than the rated head of the pump. 3.
Page 51 Pump does not provide enough pressure 1. Viscosity of the liquid is higher than Contact the pump manufacturer once you have measured the viscosity expected. of the liquid. Viscosity for centrifugal pumps should not exceed 50 cSt. Check for other possible causes: see Low or no flow. 2.
Page 52 Storage of the pump Storage Preparing for operation after storage – Store the pump in a dry, frost-free room which is well ventilated. Before operating the pump again, remove the wrapping. – Run the engine regularly, e.g. once a week, until it is warmed up.
Page 53 This concept can only succeed with your non-recyclable materials. help. Support disposing Your Atlas Copco pump consists mostly of metallic professionally. assuring correct materials, that can be remelted in steel and melting disposal of the product you help prevent works and are therefore amost infinitely recyclable.
Page 54 Skid – Never move the pump while piping is connected Options to the unit. Undercarriage – Always apply the hand brake when parking. To tow a unit use a towing vehicle of ample capacity. – Leave enough space for operation, inspection and Refer to the documentation of the towing vehicle.
Page 55 External fuel tank Position 1: Indicates that the connection (with/without fuel supply line to the engine quick couplings) is connected to the internal fuel tank. The option external fuel tank connection allows to bypass the internal fuel tank and to connect an Position 2: Indicates that the external fuel tank to the unit.
Page 56 Overview Filler cap (fuel tank) Engine External fuel supply coupling Fuel filter engine Primary coarse fuel filter / water separator Fuel tank 3-way valve - 56 -...
Page 57 Suction and discharge pipes Bauer Perrot/Cardan DIN / ASME Discharge Bauer Discharge Perrot/Cardan Discharge DIN / ASME Suction Bauer Suction Perrot/Cardan Suction DIN / ASME - 57 -...
Page 58 Circuit diagrams Circuit diagram - DEUTZ D 2.9 L4 - 58 -...
Page 59 Wiring - Harness - DEUTZ D 2.9 L4 sheet-1 CP (Control Panel) Diagnostic GLOWPLUG (Alternator) Air filter Pressure Water in Fuel Level POSITIVE (+) BATTERY Coolant Level SIGNAL Fuel Level Sender RESERVE - 59 -...
Page 60 Wiring - Harness DEUTZ D 2.9L4 sheet-2 27 WIRES 34 WIRES TERMINAL BLOCKS TERMINAL BLOCKS TERMINAL BLOCKS 31 WIRES - 60 -...
Page 61 Wiring - Harness DEUTZ D 2.9L4 - to CONTROL PANEL - 61 -...
Page 62 Circuit Diagram - K37 Control Module & & < & < < - 62 -...
Page 63 Technical specifications 11.1 Technical specifications of unit/engine/pump Unit PAS 150 MF HD Connection (mm/in) 150" Weight (kg) 1185 Fuel tank Capacity (l) Solid Handlings (mm) Dimensions AxBxC (mm) 2020x1520x995 Engine Brand Deutz TD 2.9 L4 Displacement 2900 Cylinders Cooling System Water cooled Exhasut emission compliance Stage 3A...
Page 64 11.2 Dimension Drawing - PAS 150 MF HD - 64 -...
Page 65 11.3 Torque values 11.3.1 General torque values 11.3.2 Critical Torque Values The following tables list the recommended torques applied for general applications Assemblies at assembly of the compressor. Axles to frame: For hexagon screws and nuts with strength grade 8.8 Wheel nuts Bolts, axle/frame Thread size...
Page 66 11.4 Data plate QR CODE Every electrically driven pump is equipped with an identification plate which gives the following information: Type of unit Product Number Serial Number Weight (kg) Max capacity of the pump (m3/h) Max head (m) Max speed (rpm) Power (kW) Voltage (V) 10 Current (A)
Page 67 Spare parts 12.1 Ordering spare parts For spare parts see parts list. To avoid errors in delivery, please give the following information when ordering spare parts: – Pump type. – Pump serial number – Quantity required. – Part number. – Part description.
Page 68 - 68 -...

This manual is also suitable for:

Pas 150 mf hd