Related Manuals for Atlas Copco PAC F44 E 50HP
Summary of Contents for Atlas Copco PAC F44 E 50HP
- Page 1 Instruction book PAC Series Pump PAC F44-66-88 & H64-86-108 & F1212 E ITH ELECTRIC MOTOR 3PH 4P 460V/60HZ 50 - 400HP...
- Page 3 Atlas Copco PAC Series Pump PAC F44-66-88 & H64-86-108 & F1212 E ITH Instruction book Original instructions WARNING Read all safety warnings, instructions, illustrations and specifications provided with this product. Failure to follow all instructions listed in this instruction book may result in personal injury, death and/or property damage.
-
Page 4: Table Of Contents
Instruction book Table of contents Safety precautions for pumps..................4 Safety icons..........................4 Introduction..........................4 General safety precautions....................5 Safety during transport and installation................6 Safety during use and operation.................... 7 Safety during maintenance and repair...................9 Tool applications safety......................10 Conversion and spare parts.................... - Page 5 Instruction book Maintenance........................24 Maintenance schedule......................24 Pump maintenance procedures....................26 Adjustments and service procedures.................. 28 Checks and troubleshooting..................33 Pump troubleshooting......................33 Overview of possible operating problems - Motor............35 Storage of the pump.....................36 Storage............................. 36 Preparing for operation after storage................36 Disposal.........................37 General............................37 Disposal of materials......................37...
-
Page 6: Safety Precautions For Pumps
NOTE Indicates important information. Introduction The policy of Atlas Copco is to provide the users of their equipment with safe, reliable and efficient products. Factors taken into account are among others: • the intended and predictable future use of the products, and the environments in which they are expected to operate, •... -
Page 7: General Safety Precautions
Atlas Copco. The manufacturer does not accept any liability for any damage arising from the use of non-original parts and for modifications, additions or conversions made without the manufacturer’s approval in... -
Page 8: Safety During Transport And Installation
Instruction book differences as soon as possible to the sender. Always quote the pump type and serial number stamped on the data plate. • The owner is responsible for maintaining the unit in a safe operating condition. Unit parts and accessories must be replaced if missing or unsuitable for safe operation. -
Page 9: Safety During Use And Operation
• Pumps shall be stalled on an even, solid floor, in a clean location with sufficient ventilation. If the floor is not level or can vary in inclination, consult Atlas Copco. • The electrical connections shall correspond to local codes. The machines shall be earthed and protected against short circuits by fuses or circuit breakers. - Page 10 Instruction book • above 95 dB(A): the warning(s) at the entrance(s) shall be completed with the recommendation that also occasional visitors shall wear ear protectors, • above 105 dB(A): special ear protectors that are adequate for this noise level and the spectral composition of the noise shall be provided and a special warning to that effect shall be placed at each entrance.
-
Page 11: Safety During Maintenance And Repair
• Use only lubricating oils and greases recommended or approved by Atlas Copco or the machine manufacturer. Ascertain that the selected lubricants comply with all applicable safety regulations, especially with regard to explosion or fire-risk and the possibility of decomposition or generation of hazardous gases. -
Page 12: Tool Applications Safety
In case of fluids with specific gravity different than water, contact your Atlas Copco representative. 2960 7590 00... -
Page 13: Main Parts
Instruction book Main parts General description The PAC F44-88 E, PAC H64-108 E and PAC F1212 E dry-prime centrifugal pumps, is suitable for handling clean water, dirty water or liquids containing solids in suspension. The PAC F44-88 E, PAC H64-108 E and PAC F1212 E pump is driven by s an electric motor. An overview of the main parts is given in the diagram below. -
Page 14: Operation
Instruction book Figure 1: Flow Diagram 2.1.1 Operation A centrifugal pump and a membrane type vacuum pump form the pump with automatic vacuum priming. If there is no water in the pump when assembly starts running, the float of the air/water separation chamber lowers, thereby allowing the intake of the vacuum pump. -
Page 15: Markings And Labels
Despite the pump is able to deal with air in the suction line, Atlas Copco recommends to avoid this situation as far as possible in order to guarantee a better performance and lifetime of the pump. -
Page 16: Mechanical Features
Instruction book Mechanical features The mechanical features described in this chapter are standard features of this pump. For all other mechanical features, see section General description. 2.4.1 Pump The pump is fitted with an impeller which is able to manage solids in suspension. The machine can only operate if it is primed. - Page 17 Instruction book WARNING Check if the power supply voltage and the frequency comply with the motor data plate, before using the motor. Ensure that all wiring is made according to the connection diagram on the motor data plate. Examine if motor is stably grounded in agreement with the harmonised standards to prevent accidents.
- Page 18 Instruction book Electrical connection inside the terminal box (delta connection) Camlock panel Camlock panel: 8 cam lock Camlock panel: 4 cam lock Motors with inverter At the present it is possible to regulator the speed of the induction motor by frequency inverter. NOTE When the motor is driven by a frequency inverter at lower frequencies than the rated frequency, the motor torque must be reduced so it prevent...
- Page 19 Instruction book For the application motor and frequency inverter consider the following condition: Features 37/50 75/100 110/150 185/250 220/300 260/350 300/400 Unit kW/HP ≤1600 ≤2400 ≤1600 ≤2000 ≤5200 ≤7800 ≤5200 ≤6500 ≥0.1 NOTE 1*: Maximum peak voltage phase – to – phase (V) at the motor terminals. NOTE 2*: dV/dt (V/s), inverter output NOTE...
-
Page 20: Installation And Connection
Instruction book Installation and connection Lifting To lift the unit by means of a hoist with lifting strap, a lifting eye has been integrated in the structure and is easily accessible from the top of the unit. NOTE With an appropriate hoist equipped with a scale of adequate capacity, do not hook the ropes to parts of the motor or pump. -
Page 21: Installation
Place the pump on a horizontal, even and a solid floor. The pump can operate in a slant position not exceeding 3% (in both senses: front/rear and left right). Contact the Atlas Copco technical office for installations at the limit of the prescribed inclination. -
Page 22: Outdoor Installation
Instruction book Put the motor in a well cooled position. Ensure that cooling is not obstructed by any machines or walls. The minimum distance to the nearest wall should be at least a quarter length of the fan cover. The inlet air temperature must be at ambient temperature. NOTE For more information about indoor installation, consult your local Atlas Copco dealer. - Page 23 In the same way, bends in the suction should be avoided as much as possible. Atlas Copco recommends fluid velocities up to 2 m/s (6 ft/sec) on the suction and 3 m/s (9 ft/sec) on the discharge.
- Page 24 Instruction book 2960 7590 00...
-
Page 25: Operating Instructions
Instruction book Operating instructions NOTE The pump may not be used in an explosive (inflammable) environment or to pump inflammable liquids. NOTE When there is device for remote controlling on machine, it may start automatically and thus unexpectedly. The operator can exclude the Remote Controlling and chose the operating mode: Local and Remote Controlling. -
Page 26: Maintenance
Instruction book Maintenance The maintenance schedule contains a summary of the maintenance instructions. Read the respective section before taking maintenance measures. For motor maintenance, refer to Motor Operation Manual. The maintenance schedule has to be seen as a guideline for units operating in a dusty environment typical to the pump's applications. - Page 27 Instruction book NOTE ** - Use wear kit when necessary NOTE *** - 5000 hour at BEP Each Every 250 Every 500 Every 1000 Regular service period startup Vacuum pump Check oil level (if Vacuum pump oil necessary top up) Replace Maximum vacuum Check...
-
Page 28: Pump Maintenance Procedures
Instruction book NOTE * - Ensure that terminal box is dry and clean, all contacts are rust-free. The seals are in perfect operating conditions and all unused threaded holes are properly closed thus, ensuring the degree of protection indicated on the data plate. NOTE ** - Visually examination the motor and coupling. - Page 29 Instruction book DISCHARGE OF RESIDUAL WATER OF THE PUMP Discharge the residual water of pump in the case that the machine is used with a temperature near 0°C, or in the case of a long period of inactivity. LUBRIFICATING THE PUMP Check the oil level every month.
-
Page 30: Adjustments And Service Procedures
Instruction book Reference Description Oil filing plug Oil level control Oil discharge plug Adjustments and service procedures 5.3.1 Positioning the impeller with reference to the wear plate(s) In all models, the distance between the top of the impeller blades and the surface of the wear plate must be between the intervals shown in the images. - Page 31 Instruction book PAC F44-66-88 PAC H108 PAC F1212 5.3.2 Replacement belt The vacuum pump (1) and shaft (2) are coupled with belts and pulleys. Remove the guard belt. Check that the belts are not damaged or broken every 500 hours or 6 months; at the same time check the alignment of the pulleys (for example, using a square ruler).
- Page 32 Instruction book The belts used are the detachable link type; to remove the belt release the link, turning the head of the pin by 90 degrees Fig.A. Insert the tool turning it (to reassemble the belt, overlap the last link by inserting it on the head of the pin and turn it by 90°), Fig.B.
- Page 33 Fig.G. 5.3.3 Servicing of impeller Pump Hinge The Atlas Copco Pump is integrated with a Hinge mechanism to access the impeller in order to perform basic cleaning and examining the impeller and wear plate conditions. 5.3.4 Inspection check valve The Check Valve requires no scheduled lubrication or maintenance.
- Page 34 Instruction book For service or inspection, the valve can be serviced without removal from the line. All work on the valve should be performed by a skilled mechanic with proper tools and a power hoist for larger valves. Disassembly may be required to inspect the disc for wear or the valve for deposits. If there are deposits they should be removed and if the rubber disc is damaged it must be replaced.
-
Page 35: Checks And Troubleshooting
Instruction book Checks and troubleshooting NOTE When a failure occurs, always report what you experienced before, during and after the failure. Information with regard to the vibrations, exhaust gas colour, insulation check, odours, leaks and damaged parts, ambient temperature, daily and normal maintenance and altitude might be helpful to quickly locate the problem. - Page 36 Instruction book Symptom Possible cause Corrective action The vacuum pump is broken or doesn't Restore or replace the vacuum pump. rotate. Only increase speed once you have Pump speed is too low. checked the contract data and pump performance curves. Slackening or breakage of the vacuum Restore the belt tension and / or replace it pump drive belt.
-
Page 37: Overview Of Possible Operating Problems - Motor
Instruction book Symptom Possible cause Corrective action Increase pump speed, check settings of Pump is operating with a flow rate that is the valves in the system and readings on too low. the pressure and vacuum gauges. Make sure system pipework is correctly Pump vibrates and Pump or pipework is not fixed securely. -
Page 38: Storage Of The Pump
Instruction book Storage of the pump Storage 1. Store the pump in a dry, frost-free room which is well ventilated. 2. Run the motor regularly, e.g. once a week, until it is warmed up. If this is impossible, extra precautions must be taken: •... -
Page 39: Disposal
Your Atlas Copco pump consists mostly of metallic materials, that can be remelted in steel and melting works and are therefore amost infinitely recyclable. -
Page 40: Technical Specifications
Instruction book Technical specifications Technical specifications of unit/motor/pump Features Pump model Unit PAC F44 E PAC F66 E PAC F66 E PAC F88 E PAC H64 E PAC H64 PAC H86 50HP 75HP 100HP 150HP 300HP E 350HP E 350 Suction (mm) (in) 4"... - Page 41 Instruction book Features Pump model Unit PAC F44 E PAC F66 E PAC F66 E PAC F88 E PAC H64 E PAC H64 PAC H86 50HP 75HP 100HP 150HP 300HP E 350HP E 350 Impeller wear 1.5 - 2.5 1 - 2 0.25 - 0.3 plate gap (mm) 0.01 -...
- Page 42 Instruction book Features Pump model Unit PAC H108 E PAC H108 E PAC F1212 E PAC F1212 E PAC F1212 E 350HP 400HP 250HP 350HP 400HP Weight (kg) 1530 1774 1280 2013 1774 (lb) 3373 3911 2822 4476 3911 Degree of protection IP55 Service factor 1.15...
-
Page 43: Dimension Drawing
Instruction book Dimension Drawing Torque values 9.3.1 General torque values The following tables list the recommended torques applied for general applications at assembly of the pump. Torque value Torque value Torque value Torque value Thread (Nm / lbf.ft) (Nm / lbf.ft) Thread size (Nm / lbf.ft) (Grade (Nm / lbf.ft) -
Page 44: Critical Torque Values
Instruction book 9.3.2 Critical torque values Assemblies Pump: Motor to frame: Impeller Bolts, motor/support Axles to frame: Bolts, support/buffer Wheel nuts Bolts, buffer/frame Bolts, axle/frame Lifting beams to frame: Bolts, rear axle/frame Bolts, lifting beams/yoke (M12) Pump to frame: Bolts, lifting beams/yoke (M16) Bolts, pump/coupling Bolts, lifting beams/A-frames Bolts, pump/support... -
Page 45: Data Plate
Instruction book Data plate Every electrically driven pump is equipped with an identification plate which gives the following information: Reference Description Reference Description Type of unit Maximum head (m) Product Number Maximum speed (rpm) Serial Number Power (kW) Material ID Voltage (V) Current (A) Weight (kg) - Page 48 atlascopco.com...
Need help?
Do you have a question about the PAC F44 E 50HP and is the answer not in the manual?
Questions and answers