KISANKRAFT KK-IC-400D/E Operation Manual

Intercultivator-diesel

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KisanKraft
Diesel
Product
Intercultivator
KisanKraft
Brand
 KK-IC-400D
Model
 KK-IC-406D
W
ARRANTY
6
MONTHS
P
ERIOD
Dealer's
Invoice Date
Buyer's Info (
Name, Address, Phone, etc.):
Buyer's Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to
trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither KisanKraft
Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers
assumes any responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage,
(6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper
set up, adjustments, tampering or altered products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer's stamp.
KisanKraft Machine Tools Private Limited
: www.kisankraft.com
Warranty Certificate
TM
KisanKraft
Invoice Date
KisanKraft
Invoice No.
F
OR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS
EARLIER
Dealer's Invoice
No.
Dealer's Stamp (
Dealer's Sign
: info@kisankraft.com
(D
C
)
EALER
OPY
TM
TM
.
Address, Phone, TIN, etc.):
: +91.80. 22178200
Page 1 of 56

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Summary of Contents for KISANKRAFT KK-IC-400D/E

  • Page 1 KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers...
  • Page 2: Warranty Certificate

    Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
  • Page 3 KisanKraft Intercultivator-Diesel KK-IC-400D/406D Operation Manual KisanKraft Machine Tools Pvt. Ltd. Sri Huchhanna Tower, #4,1 Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦ ♦ Ernakulam ♦ Guwahati ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦...
  • Page 4: Table Of Contents

    Starting the Engine.................. 17 Operation ....................18 Maintenance & Service ................21 Troubleshooting ..................23 Technical Specifications ................31 Parts Diagram & List- ENGINE ..............33 Parts Diagram - Gearbox ................. 41 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 4 of 56...
  • Page 5 KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers...
  • Page 6 Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
  • Page 7: Before Getting Started

    Fuel and lubricant must be clean.  Clutch must be broken off when changing the shift.   Please read the contents of nameplate on the handle bar carefully before using the machine. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 7 of 56...
  • Page 8 Keep this machine stable  before use and read the instruction carefully  Please refuel on time Please pay attention to  warning signs : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 8 of 56...
  • Page 9: Overview

    Deep Furrowing Resistance 13. Safety Device (Dead-man Stick Handle) Rotary Blade 14. Locked Handle (Up & Down) Side Disc 15. Locked handle (left & right) Stepped Box Assy. 16. Shifting Bar : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 9 of 56...
  • Page 10: Scope

    3000 rpm. When the corresponding devices are equipped, pumping water, spraying, threshing, reaping, generating electricity, etc. are realized. (Above additional implements are in exploration process. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 10 of 56...
  • Page 11: Assembly Instructions

    ¢3.2 ×16. Set the shifting bar in neutral position. Note: This picture shows KK-IC-406D. The output of the PTO shaft is connected to the gearbox of the gyro tiller. This feature results in improved engine performance : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 11 of 56...
  • Page 12: Assembly Drawing Of Safety Protection Guard Installation

    Get the wire into the M8 hole on base of the clutch fork arm, properly press the fork arm of the clutch, and put the joint of cable into the wire socket. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200...
  • Page 13 Unscrew the tie rod, grasp and loosen the clutch handle until the spring force in the clutch can reset the handle, then screw the locknut. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200...
  • Page 14: Checks And Refueling

    If they are out of the right positions, make them at the right positions. Pull shift bar of the gear-box to the neutral position. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200...
  • Page 15: Connection Of Auxiliary Devices & Tools

    Cultivation of paddy field: When the submerged depth of human’s feet in the paddy field is less than 25cm, bent blades for wet land can be directly used for the cultivation of paddy field. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200...
  • Page 16 Replace faulty silencers Before using, always visually inspect to see that tools are not worn or damaged. Replace worn or damaged elements and bolts in sets to preserve balance. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 16 of 56...
  • Page 17: Before Operating An Engine

    After the engine becomes warm, put the speed lever on necessary position to run the engine. Note: • Be sure to use the speed lever to adjust the speed of engine. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 17 of 56...
  • Page 18: Operation

    Then the right hand should grasp the right handle. (Note: Do not grasp the reversing bar) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 18 of 56...
  • Page 19 In case of any emergency, release the emergency stop handle and handle bar, the engine will flameout and the machine will stop working immediately. Stopping the machine: Grasp the clutch handle, and separate the clutch.  : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 19 of 56...
  • Page 20: Safety Instructions During Operation

    Do not work on excessively steep slopes Do not change the engine governor setting or over speed the engine  Do not put hands or feet near or under rotating parts.  : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 20 of 56...
  • Page 21: Maintenance & Service

    Never store the equipment with diesel in the tank inside a building where fumes can reach an open flame or spark. Allow the engine to cool before storing in any enclosed place. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 21 of 56...
  • Page 22 Check and screw  bolts and nuts Check and refill  engine oil Clean and change    the diesel Check oil leakage  Clean dirt, weeds and  smear : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 22 of 56...
  • Page 23: Troubleshooting

    When spinning the throttle switch, check if the acceleration or deceleration performance of the diesel engine is good or not, adjust the throttle switch if necessary. Refer to instructions for measures. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 23 of 56...
  • Page 24 Fork pin is bent or broken Replace the fork pin Malfunction of the friction piece Replace the friction piece Malfunction of spring Replace the spring : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 24 of 56...
  • Page 25 Abrasion of reversing fork shift Failure to shift the Replace the reversing fork reversing shift to the right position Re-adjust the cable Malfunction of reversing cable Replace the cable : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 25 of 56...
  • Page 26 Malfunction of O-shaped ring clutch ∮1.2×1.8 Oil leakage of the Replace with O-shaped ring Malfunction of O-shaped ring shift shaft The bolts are loose there Screw the bolts tight : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 26 of 56...
  • Page 27 The O-shaped ring there is Replace with O-shaped ring damaged ф10×1.8 Oil leakage of oil hole The bolts are loose Screw the bolts tight : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 27 of 56...
  • Page 28: Engine Troubleshooting

    Failure of fuel system Fuel is frozen Replace the fuel, apply proper fuel type. Water in fuel Clean oil tank and replace fuel : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 28 of 56...
  • Page 29 Adjust as per the requirements exhaust valve. Parts of injection pump or injector is Replace parts and adjust injection worn out or injection pressure is pressure. insufficient Unstable working or discontinuous eruption noise : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 29 of 56...
  • Page 30 Piston or cylinder head is worn Check, repair and replace the piston or cylinder if necessary Check, repair and replace the throttle Throttle duct is worn out duct if necessary. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 30 of 56...
  • Page 31: Other Troubleshooting

    Replace the cable cable is broken work Technical Specifications Parameter Unit KK-IC-400D Diesel Engine KK-DEV-386F Rated Power Max Power Rated rotating speed 3600 Rotate speed of power output shaft 3600 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 31 of 56...
  • Page 32 The only difference is that KK-IC-400D has 3 gears whereas KK-IC-406D has 6 shift gears. i.e., 3 gears in HIGH and 3 gears in Low as shown in the picture.(circled part) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 32 of 56...
  • Page 33: Parts Diagram & List- Engine

    O-Ring 24*2.4(Oil Cap) E1-28 / M10*105 Cylinder Head Stud E1-07 Oil Filler Cap E1-29 / M10*118 E1-08-09 Fuel Controller E1-30 Washer(Head Nut) E1-10 Stud AM6*30 E1-31 Cylinder Head Nut(Short) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 33 of 56...
  • Page 34: Cylinder Assembly

    E1-41 Oil Seal SG35*50*10 Hexagonal Internal Screw E1-20 Needle Bearing HM1512 E1-42 Plug E1-21 Retainer(Bearing) E1-43 Bolt M8 * 33.5 E1-22 Bolt M8*16 E1-44 Crank Case Cover CYLINDER ASSEMBLY : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 34 of 56...
  • Page 35: Piston&Connecting Rod Assembly

    Bonnet Assy PISTON&CONNECTING ROD ASSEMBLY Part No Part Name E4-01 Piston Ring Set E4-02 Piston E4-03 Piston Pin E4-04 Circlip Piston Pin E4-05 Connecting Rod Assy E4-06 Crank Pin Bearing : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 35 of 56...
  • Page 36 Starter Pulley E5-19 Bolt M6*12 E5-20 Key 5×14 CANSHAFT ASSEMBLY Part No Part Name E6-01 Valve Rod Assy E6-02 Valve Tappet Camshaft Timing E6-03 Gear E6-04 Key 5*14 E6-05 Camshaft : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 36 of 56...
  • Page 37: Air Cleaner Assembly

    Bolt M6*12 E10-02 Oil Pump Cover E10-03 O-Ring 34.8*1.8 E10-04 Pin 3*16 E10-05 Oil Pump Assy E10-06 Oil Pump Gear E10-09 O-Ring 242.4 E10-10 Oil Filter Assy E10-11 Bolt M6*14 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 37 of 56...
  • Page 38 E11-14 O-Ring 13.2*1.8 E11-15 Fuel Pipe Assy E11-17 Fuel Filter Gasket E11-18 Fuel Filter Assy E11-19 Fuel Injection Pipe Assy E11-20 Fuel Tank Assy E11-21 Fuel Tank Cap Assy : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 38 of 56...
  • Page 39: Governor& Control System

    E14-03 Air Filter Sump E14-04 Bolt M8×16 E14-05 Air Cleaner Gasket E14-06 Intake Pipe Bending E14-07 Bolt M6×25 E14-08 Nut M6 E14-09 Intake Pipe Bending Gasket E14-10 Intake Pipe : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 39 of 56...
  • Page 40: Fuel Injection Pump Assembly

    E17-05 Return Spring E17-06 Compression Spring E17-07 Ratchet E17-08 Starter Reel E17-09 Spiral Spring E17-10 Outer Case Assy E17-11 Bolt M6 x 10 E17-12 Starter Rope E17-13 Starter Handle : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 40 of 56...
  • Page 41: Parts Diagram - Gearbox

    Bumper, engine support frame Handrail parts and flange parts Shifting Gearbox Assy Fender parts Dragging bar、connecting frame Walking case Assy and resistance rod pars Rotary blades parts Output shaft parts Wheels parts : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 41 of 56...
  • Page 42 Cable clip G/B 1-21 Throttle cable Throttle switch Hexagon head G/B 1-09 G/B 1-22 Φ25(MF type) bolts- M10*40 Reverse/clutch Hex nut M10(C G/B 1-10 G/B 1-23 handlebar grade 1 type) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 42 of 56...
  • Page 43 KK Part Name Ref No KK Part No KK Part Name Sheath, Shift needle bearing G/B 2-1 G/B 2-48 K182420 Pin 6×40, Shift Double gear, G/B 2-2 G/B 2-49 countershaft : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 43 of 56...
  • Page 44 G/B 2-18 B25×40×7(prop G/B 2-65 Spring washer 8 ylene) Pin 6×20, clutch G/B 2-19 O-ring 17×2 G/B 2-66 fork Sheath, G/B 2-20 G/B 2-67 Axes, clutch fork principal axes : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 44 of 56...
  • Page 45 Double gear, G/B 2-36 reverse gear Pushing plate, G/B 2-37 G/B 2-83 Friction piece reverse gear Axes, reverse G/B 2-38 G/B 2-84 steel piece gear counter shaft G/B 2-39 adjusting : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 45 of 56...
  • Page 46 M10 Hexagon Fixed G/B 2-44 Adjusting gasket sheath Iniative umbrella Ball bearing G/B 2-45 gear SФ3.5 Active Pushing G/B 2-46 Countershaft cover G/B 2-47 Key A6×6×20 Walking Case Assy : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 46 of 56...
  • Page 47 G/B 3-25 umbrella gear Taper roller hexagon bolt G/B 3-13 G/B 3-26 bearing 32009 M12*1.25*12 gasket of O-ring G/B 3-14 walking case G/B 3-27 10.2*2.65 cover Rotary Blades Parts : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 47 of 56...
  • Page 48 Spoke (inner Hex bolt G/B 5-4 G/B 5-8 side) M10×30 Note Ref no: 4.5.6.7. will be New type Tyre without inner tube in latest models : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 48 of 56...
  • Page 49 Pin 8*43(B G/B 6-6 10*2.6(Standard type) type) hex nut M10(A and G/B 6- Cotter pin G/B 6-7 B grade) 2*30(B type) G/B 6- Hexagon bolt G/B 6-8 flange gasket M12*1.25*25 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 49 of 56...
  • Page 50 G/B 7-4 G/B 7-11 bolts- M6*16 support Hexagon nut G/B 7-5 fender( right) G/B 7-12 vice fender fender G/B 7-6 G/B 7-13 (right) support( left) Hexagon bolt G/B 7-7 M10*25 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 50 of 56...
  • Page 51 Hexagon head G/B 8-4 G/B 8-11 bolts-M10*20 Strengthen G/B 8-5 Pin with hoop G/B 8-12 plate, trailer body G/B 8-6 Clip B G/B 8-13 Dragging bar G/B 8-7 resistance rod : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 51 of 56...
  • Page 52 KK Part Name Hexagon head G/B 9-1 G/B 9-4 clip B bolts- M8*16 hexagon G/B 9-2 G/B 9-5 Pin 8*50 retainer sleeve Hexagon G/B 9-3 dust cover G/B 9-6 output shaft : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 52 of 56...
  • Page 53 KisanKraft KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories Tea Pruner...
  • Page 54 KisanKraft Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 54 of 56...
  • Page 55: Warranty Certificate

    KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers...
  • Page 56 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.

This manual is also suitable for:

Kk-ic-406dKk-ic-400d

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