KISANKRAFT KK-IC-400D User Manual

Agricultural inter-cultivator
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KisanKraft
Agricultural
Product
Inter-Cultivator
KisanKraft
Brand
 KK-IC-400D
Model
W
ARRANTY
6
P
ERIOD
Dealer's
Invoice Date
Buyer's Info (
Name, Address, Phone, etc.):
Buyer's Sign
KisanKraft Limited and its manufacturers warrant this product to be
What is covered:
free from defects in material or workmanship. All parts defective in material and
workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its
manufacturers of such parts as appear to KisanKraft or its manufacturers, upon
inspection, to be defective in material and/or workmanship. KisanKraft or its
manufacturers make no warranty with respect to items not manufactured or sold by
them. No onsite warranty is provided by KisanKraft Limited or its manufacturers.
Defective items must be brought/sent to our Authorized Dealer or KisanKraft Limited's
office for service.
What is not covered:
Limited nor any of its manufacturers, nor its authorized dealers assumes any
responsibility, if the failure was caused by the following:
Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
(1)
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage,
(6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper
set up, adjustments, tampering or altered products (8) Any modification to the product
what-so-ever.
Important: (1) Normal maintenance and adjustments to the product is the responsibility
of the customer. (2) Normal wear and tear are not covered under warranty. (3)
Rubber/plastic parts and consumables such as blades, clutch and clutch-bell,
sparkplugs, nylon line, air-filters, fuel-filters, oil seals and gaskets etc. are not covered
under the warranty. (4) Electrical Motor, Electrical Parts, Battery Etc. are not covered
under the warranty.
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer's stamp.
KisanKraft Limited
: www.kisankraft.com
®
MONTHS
Warranty Policy
The warranty shall become null and void and neither KisanKraft
(formerly known as KisanKraft Machine Tools P Ltd)
: info@kisankraft.com
Warranty Certificate
(D
EALER
KisanKraft
Invoice Date
KisanKraft
Invoice No.
F
OR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS
.
EARLIER
Dealer's Invoice
No.
Dealer's Stamp (
Dealer's Sign
C
)
OPY
Address, Phone, TIN, etc.):
: +91.80. 22178200
Page 1 of 56

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Summary of Contents for KISANKRAFT KK-IC-400D

  • Page 1 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to items not manufactured or sold by them.
  • Page 2 (invoice/receipt). KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Limited with respect to any warranty claim is final.
  • Page 3 ® KK-IC-400D User Manual KisanKraft Limited (Formerly known as Kisankraft Machine Tools Pvt. Ltd) Sri Huchhanna Tower, #4,1 Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦...
  • Page 4: Table Of Contents

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D CONTENTS Before Getting Started ................5 Application ....................7 Safety Instructions ..................7 Overview ....................9 Scope ...................... 10 Assembly Instructions ................11 Assembly drawing of safety protection guard installation..........12 Installation and Adjustment for cable:................12 Checks and Refueling: ....................
  • Page 5 This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship.
  • Page 6 (invoice/receipt). KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Limited with respect to any warranty claim is final.
  • Page 7: Before Getting Started

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Before Getting Started Thank you for purchasing our Inter-cultivator. • This manual can guide you to solve the problems when you are installing, manipulating and repairing the machine. With the continuous innovation and improvement of the products, the contents in the instruction manual may differ slightly from the actual situations, your understanding and pardon is highly appreciated.
  • Page 8 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D • Must install the safety protecting board on the machine before using machine or after maintenance. • Muffler high temperature spare part, do touch Inter- cultivator in work or out of work freshly. • When the Inter-cultivator is...
  • Page 9: Overview

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Overview Handle Bar Diesel Engine Gear-box Assy. 10. Bumper Adjustment Screw 11. Throttle Switch Fender 12. Battery base Deep Furrowing Resistance 13. Safety Device (Dead-man Stick Handle) Rotary Blade 14. Locked Handle (Up & Down) Side Disc 15.
  • Page 10: Scope

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Scope Intercultural/Weeding operation : Applicable to garden, tea plantation, orchard, sugarcane, corn land, vegetables land, greenhouse etc., for rotary assignments. Fix the tines onto the left and right side of the transmission shaft of the running part of the Inter- cultivator, then use two M8×55 screw bolts for axial positioning.
  • Page 11: Assembly Instructions

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Assembly Instructions Fix the main machine; insert the hexagonal output shaft onto stepped box’s output casing’s hexagonal hole. Fix the hexagonal stop casing onto the hexagonal output shaft with M6×6 socket head screws, and make sure the hexagonal shaft does not move axially.
  • Page 12: Assembly Drawing Of Safety Protection Guard Installation

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Assembly drawing of safety protection guard installation. Bracket of collision bumper(left) Bracket of collistion 15. Fixty of safety protection guard bumper(front) 16. Safety protection guard(right) Bolt m8 (bg5781-86) 17. Safety protection guard(left) Bracket of collision bumper(right) 18.
  • Page 13 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Unscrew the tie rod, grasp and loosen the clutch handle until the spring force in the clutch can reset the handle, then screw the locknut. Figure 5 Figure 6 Adjustment of the reversing gear cable: (See Figure 5 and 6) Unscrew the locknut of the tie rod.
  • Page 14: Checks And Refueling

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Adjustment of the throttle cable: (See Figure 7 ) • Shift the throttle switch clockwise to minimum positioning. • Get wire of the throttle cable into the threading base and firm base • Top of the throttle adjustment board of the diesel engine.
  • Page 15: Connection Of Auxiliary Devices & Tools

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Refilling the engine oil: • Refill the SAE10W-40 lubricant into the crankcase of • The diesel engine. See Figure 9 for details Make the whole machine stable and horizontal, and refilling 20 # lubricant engine oil into the gear-box from oil hole at the top of the gear-box .when check the oil...
  • Page 16 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D When ditching is needed: Unlade the Deep Furrowing Resistance Stick, fix the ditcher, adjust width & height of the ditcher, and then ditching can be conducted. • Width scope of ditching : 14cm-40cm • Depth scope of ditching: 11cm-25cm Short distance transport: Fix forearm of the wagon box on the trailer and wheels on the transmission shaft of the running part, the machine can do a transportation job.
  • Page 17: Before Operating An Engine

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Before Operating an Engine Break-in of new engine: • Refer to the Engine’s instruction manual for the breaking-in of the diesel engine • As for a new or overhauled Inter-cultivator, it should be working for 1 hour under no...
  • Page 18: Operation

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D • Do not loosen the speed limit screw and fuel control screw; otherwise the speed and output of engine will be abnormal. While the engine is running • If the engine gives out black smoke continuously, it is because the engine is overloaded.
  • Page 19 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D • Loosen the clutch handle gradually, the clutch will combine, and the Inter-cultivator can run at a fast speed. • The right hand should increase the throttle properly so that the motor can run at a speed of 10 km/h.
  • Page 20 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D • Pull the shift bar to the neutral position, loosen the clutch handle, and turn the oil switch clockwise to the minimum position, now the machine will stop. • When stopping of the diesel engine is needed, it should be conducted according to relative contents in the instruction manual.
  • Page 21: Maintenance & Service

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D • Don't smoke or allow flame or spark where Agricultural Inter-cultivator is refueled or where fuel is stored • Don't inhale exhaust for it can contain poisonous carbon monoxide • Don't run Agricultural Inter-cultivator in a place without adequate ventilation •...
  • Page 22 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D To reduce the fire hazard, keep the engine, muffler, battery compartment and diesel storage area free of inflammable material and excessive grease. Replace worn or damaged parts for safety. If the fuel tank has to be drained, this shall be done outdoors After adjustment or maintenance, the safety protection guard must be attached to the machine.
  • Page 23: Troubleshooting

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D ✓ Troubleshooting Adjust the control ✓ parts Friction piece of the ✓ clutch ✓ Gears and bearings √ Note: The mark means service required. Long-Term Storage of Inter-cultivator When the Inter-cultivator needs a long-term storage, the following measures should be adopted to avoid rust.
  • Page 24 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Repeatedly spin the throttle switch for 2-3 times and confirm whether the acceleration or deceleration performance of the diesel engine is ok. Joint of the cable must be firmly connected to the throttle cable. Use & Troubleshooting of Handle Bar Frame:...
  • Page 25 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Symptom Cause Remedy The friction piece fails to touch Add some adjustment pads to the the bearing face of the clutch back of the bearing cover Replace the bearing Pay attention Bearing is burnt in the clutch...
  • Page 26 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Symptom Cause Remedy Screw the bolts tight at the back of The reversing shaft is loose the reversing shaft Clean the combined face between The reversing fork is blocked to a reversing fork reversing standstill...
  • Page 27 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Symptom Cause Remedy Oil leakage of the The vulcanized paper board is Replace the paper board flange connection damaged there Leakage of the The gear-box body has tiny Re-welding or brush base paint to gear-box body...
  • Page 28 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Symptom Cause Remedy Leakage The Traveling box body has Re-welding or brush base paint Traveling box body tiny hidden holes to stop the leaking Troubleshooting Bevel Gears Mesh: When the abnormal transmission of mesh of bevel gear of sound is confirmed, stop the machine and check as follows: 1.
  • Page 29 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Cause Remedy Adjust pressure or clean up carbon deposit, Failure of injector grind or replace parts Injector doesn’t work or bad fuel Fasten type T bolt of oil supply pipe, supply of oil pump evacuate air in the pipe.
  • Page 30 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Cause Remedy Failure of fuel system Air mixing in fuel system Evacuate the air Bad fuel quality or water Check the fuel and replace it if necessary mixing in fuel Injector parts are jammed or...
  • Page 31 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Discharge engine oil until normal level is Excessive engine oil reached Fluctuating rotary speed Gas leakage at the joint of oil Fasten the join t or replace gasket supply pipe Adjusting bolt on speed Adjust and fasten regulating spring is loosened.
  • Page 32: Technical Specifications

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Technical Specifications Parameter KK-IC-400D Engine KK-DEV-386F Type Diesel engine, 4 stroke, single cylinder Type of cooling Forced air cooling Rated Power 6.7 kW (9 hp) Rated rotating speed 3600 RPM Rotate speed of power output shaft...
  • Page 33: Parts Diagram & List- Engine

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Parts Diagram & List- ENGINE CYLINDER BLOCK ASSEMBLY Part No Part Name Part No Part Name E1-01 Drain Plug E1-23 Cushion Blocking E1-02 Washer (Drain Plug) E1-24 Governor Vibration Isolation Cushion E1-03 Oil Seal Sg35*50*8...
  • Page 34 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Part No Part Name Part No Part Name E1-11 Stud AM6*40 E1-32 Cylinder Head Nut ( Long) E1-12 Fuel Injection Pump Gasket E1-33 Cylinder Head Shim E1-13 Seal Gasket(Fuel Pump) E1-34 Cylinder Rubber Ring E1-14...
  • Page 35 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Part No Part Name Part No Part Name E2-01 Pin 4*8 E2-16 Valve Adjusting Plate Cylinder Head Rocker Arm Assy 02/05/06/09 17/18//9/21/22 E2-03 Intake Valve E2-20 Bolt M8*45 E2-04 Exhaust Valve E2-23 Nut M6 E2-07...
  • Page 36 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D CRANK SHAFT & FLYWHEEL ASSEMBLY Part No Part Name E5-01 Ball Bearing 6203/P5 E5-02 Balancer Shaft E5-03 Key 5×7 Timing Gear Of Balance E5-04 Shaft E5-08 Crankshaft Timing Gear E5-10 Crank Shaft E5-11 Steel Ball E5-12 Key 5×12...
  • Page 37 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D AIR CLEANER ASSEMBLY Part No Part Name Part No Part Name E7-01 Shock Absorber Seat E7-04 Collar10*10 E7-02 Fan Case Welded Assy E7-05 Washer 6 E7-03 Shock Absorber E7-06 Bolt M6*25 SILENCER /MUFFLER ASSEMBLY Part No...
  • Page 38 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D FUEL TANK & FUEL PIPE ASSEMBLY Part No Part Name E11-01 Bolt M8×45 E11-02 Upper Stay Bolt E11-03 Washer 8 E11-04 Upper Stay E11-05 Fuel Tank Damper E11-06 Fuel Return Pipe Assy E11-08 Fuel Tank Plug Seat...
  • Page 39 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D GOVERNOR& CONTROL SYSTEM Part No Part Name E13-01 Tappet 25.5 E13-02 Lever Fork E13-03 Oil Seal 8×14×4 E13-04 Lever Washer E13-05 Return Spring E13-06 Governor Spring E13-07 Fine Spring E13-08-1 Control Lever Assy. E13-09 Nut M6×12 E13-10 Nut M6×25...
  • Page 40 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D FUEL NOZZLE ASSEMBLY Part No Part Name E15-00 Fuel Injector E15-07 Nozzle(Fuel Injector) FUEL INJECTION PUMP ASSEMBLY Part No Part Name E16-00 Fuel Injector Pump Assy E16-08/9 Plunger Set E16-10 Gasket (Flip Block) E16-19 Tappet...
  • Page 41: Parts Diagram - Gearbox

    AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Parts Diagram - Gearbox Intercultivator Exploded View Ref No Description Ref No Description Bumper, engine support frame Handrail parts and flange parts Shifting Gearbox Assy Fender parts Dragging bar、connecting frame Walking case Assy and resistance rod pars...
  • Page 42 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Handrail Parts KK Part KK Part Ref No KK Part Name Ref No KK Part Name G/B 1-01 Handrail seat G/B 1-14 Pin 8*24 Lacing cord G/B 1-02 Shift lever G/B 1-15 connector Scuff sleeve,...
  • Page 43 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D KK Part KK Part Ref No KK Part Name Ref No KK Part Name Handlebar Spring washer G/B 1-11 rubber sleeve G/B 1-24 10*2.6(standar Φ25 Flameout Washer 10*2(C G/B 1-12 G/B 1-25 switch grade) Cotter pin G/B 1-13 1.6*20(B type)
  • Page 44 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name adjusting G/B 2-3 Clip A G/B 2-50 Gasket, countershaft shift shaft Sheath, G/B 2-4 sleeve G/B 2-51 countershaft 20*16*35.5...
  • Page 45 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name thrust-washer G/B 2-21 G/B 2-68 Clutch fork Round Nut G/B 2-22 G/B 2-69 Ring 16 M20×1.5 Clutch washer G/B 2-23 Key A6×6×20...
  • Page 46 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name washer/counter shaft washer Spring washer G/B 2-40 G/B 2-41 Bolt M10×25 Inner hexagon G/B 2-42 cotter pin 2×30 screw M5×20...
  • Page 47 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name spring washer G/B 3-1 Walking case G/B 3-15 10*2.6 Deep groove Hexagon bolt G/B 3-2 ball bearing G/B 3-16...
  • Page 48 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name Dry land G/B 4-1 Side Disk G/B 4-7 Blade(L) Dry land G/B 4-2 Counter tube G/B 4-8 Blade(R) Hex bolt G/B 4-3 Bolt M8×55...
  • Page 49 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Bumper, Engine Support Frame and Flange Parts KK Part Ref No KK Part No KK Part Name KK Part Name Hexagon head Support bar of G/B 6- G/B 6-1 bolts-full thread bumper M10*40 Draw spring,...
  • Page 50 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D KK Part Ref No KK Part No KK Part Name KK Part Name Diesel flange(WM1100A/B G/B 6-9 engine(WM178 Hexagon socket Diesel G/B 6-10 head cap screw engine(WM186 M8*35 Diesel G/B 6-11 Gear box gasket engine(WM186...
  • Page 51 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Trailer Body, Connecting Frame and Resistance Rod Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name Hexagon head G/B 8-1 G/B 8-8 Pin 8*43 bolts-M10*50 connecting G/B 8-2...
  • Page 52 AGRICULTURAL INTER-CULTIVATOR KisanKraft ® KK-IC-400D Output Shaft Parts Ref No KK Part No KK Part Name Ref No KK Part No KK Part Name Hexagon head G/B 9-1 G/B 9-4 clip B bolts- M8*16 hexagon G/B 9-2 G/B 9-5 Pin 8*50...
  • Page 53 KisanKraft ® KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories...
  • Page 54 KisanKraft ® Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 54 of 56...
  • Page 55 This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to items not manufactured or sold by them.
  • Page 56 (invoice/receipt). KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Limited with respect to any warranty claim is final.

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