Klutch 114007 Owner's Manual
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Klutch 114007 Owner's Manual

Klutch 114007 Owner's Manual

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Terminator
Owner's Manual
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #114007
READ & SAVE THESE INSTRUCTIONS

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  • Page 1 Terminator Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item #114007 READ & SAVE THESE INSTRUCTIONS...
  • Page 2 Thank you very much for choosing a Klutch® Product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code (if applicable): _____________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it.

  • Page 3: Table Of Contents

    Table of Contents Intended Use ............................4 Packaging Contents ..........................4 Technical Specifications ........................4 Important Safety Information ....................... 4 Specific Operation Warnings ....................... 7 Grounding ............................11 Extension Cords ..........................12 Know Your Welder ..........................12 Assembly Instructions ........................14 Before Each Use ..........................

  • Page 4: Intended Use

    Intended Use Klutch Terminator Welder/Generator USE AND CARE Do not modify the Terminator Welder/Generator in any way. Unauthorized modification • may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Welder/Generator was designed.

  • Page 5: Work Area Safety

    • The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner. Do not allow persons to operate or assemble the product until they have read this manual and •...

  • Page 6: Personal Safety

    • Do not use the product where there is a risk of causing a fire or an explosion, e.g., in the presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids, gases, or dust. Do not allow the product to come into contact with an electrical source.

  • Page 7: Specific Operation Warnings

    • Use only accessories that are recommended by the manufacturer for use with your product. Accessories that may be suitable for one product may create a risk of injury when used with another tool. Never use an accessory that has a lower operating speed or operating pressure than the tool itself.
  • Page 8 -Do not drape cables over or around your body. -Wear a full coverage helmet with appropriate shade (see ANSI Z87.1 safety standard) and safety glasses while welding. -Wear proper gloves and protective clothing to prevent your skin from being exposed to hot metals, UV and IR rays.
  • Page 9 UV and IR Arc Rays The welding arc produces ultraviolet (UV) and infrared (IR) rays that can cause injury to your eyes and skin. Do not look at the welding arc without proper eye protection. -Always use a helmet that covers your full face from the neck to top of head and to the back of each ear.
  • Page 10 Welding creates hot sparks that can cause injury. Chipping slag off welds creates flying debris. -Wear protective apparel at all times: ANSI-approved safety glasses or shield, welder’s hat and ear plugs to keep sparks out of ears and hair. Electromagnetic Field -Electromagnetic fields can interfere with various electrical and electronic devices such as pacemakers.

  • Page 11: Grounding

    Grounding ⚠WARNING • This machine must be grounded while in use to protect the operator from electrical shock. This unit is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

  • Page 12: Extension Cords

    KNOW YOUR WELDER Description The KLUTCH Terminator Welder/Generator is a 6000 Watt (6500 Watt Peak) generator and DC only stick/TIG welder with an exceptionally smooth stick welding performance. It is intended for use for welding steel, stainless steel, cast iron and hard surfacing using electrodes from 1/16 inch to 5/32 inch.
  • Page 13 TIG operation). Its built-in wheel barrel style cart and rugged wheels makes this unit easy to move around. Subassembly Description Fuel Tank 5 gallon fuel tank provides up to 6.5 hours of operation Digital Meters Allows precise amperage setting and control Engine 9Hp, 420cc, 4 stroke gasoline engine with 2500RPM Generator...

  • Page 14: Assembly Instructions

    Assembly Instructions 1. Install Axle To Frame 1.1 Carefully lift main welder frame approximately 12 inches off the ground. Be careful to secure the unit to prevent it from falling. 1.2 Note the mounting holes on the axle flange and match it up with the mounting holes in the main unit frame.
  • Page 15 Check and fill as necessary engine oil and fuel level to operate this unit. Keep in a well-ventilated area during operation. Inspect Engine and equipment, looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly. Checking and Filling Engine Oil Your Warranty is VOID if the Engine’s crankcase is not properly filled with oil before each use.

  • Page 16: Operating Instructions

    9. Allow the Generator and its Engine to completely cool. Then store the unit in a clean, dry, safe location out of reach of IMPORTANT: After starting the Engine, allow it to run at no load for five minutes after each 10.
  • Page 17 1. SETTING UP THE WORK PIECE 1.1 Welding positions There are two basic positions, for welding: Flat and Horizontal. Flat welding is generally easier, faster, and allows for better penetration. If possible, the work piece should be positioned so that the bead will run on a flat surface.

  • Page 18: Ground Clamp Connection

    2. GROUND CLAMP CONNECTION Clear any dirt, rust, scale, oil or paint on the ground clamp. Make certain you have a good solid ground connection. A poor connection at the ground clamp will waste power and heat. Make sure the ground clamp touches the metal.

  • Page 19: Welding Techniques

    5.3. d. Rod may be freeze or stick to work piece Note: Rate of travel over the work also affects the weld. To ensure proper penetration and enough deposit of rod, the arc must be moved slowly and evenly along the weld seam. 6.
  • Page 20 7.3 Types of weld bead The following paragraphs discuss the most used arc welding beads. The stringer bead Formed by traveling with the electrode in a straight line while keeping the electrode centered over the weld joint. Stringer Bead Weave Bead The weave bead Used when you want to deposit metal over a wider space than would be possible with a stringer bead.

  • Page 21: After Each Use

    A. Weld speed is too fast. B. Weld speed is too slow. C. Arc is too long. D. Ideal weld. A solid weld bead requires that the electrode be moved slowly and steadily along the weld seam. Moving the electrode rapidly or erratically will prevent proper fusion or create a lumpy, uneven bead. ELECTRIC SHOCK CAN KILL! To prevent ELECTRIC SHOCK, do not perform any welding while standing, kneeling, or lying directly on the grounded workpiece.

  • Page 22: Maintenance

    Maintenance ⚠WARNING ELECTRIC SHOCK CAN KILL! • Touching live electrical parts can cause fatal shocks or severe burns. Do not touch live electrical parts • Wear dry, hole-free insulating gloves and body protection. • Disconnect input power before installing, maintaining, or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 1910.147.

  • Page 23: Parts Diagram

    Amperage Too Low for Electrode Consult the electrode packaging for correct amperage settings. Weld Cable Connections Loose Check to make certain weld cables are tight. Electrode Holder or ground cable getting hot. Output Weld Cable Connections have Clean weld connections and reinstall. Connections Getting Hot.

  • Page 24: Parts List

    Parts List Reference Part Number Part Description Quantity 105700056 FLAT SCREW 105300196 STORAGE TRAY 105700057 CABLE WRAP 105700058 ENCLOSURE 105700059 INDUCTOR TRANSFORMER 105700060 WELDING BOTTOM BOARD FRAME 105700061 AUTO IDLE MODULE 105300165 CIRCUIT BREAKER 105700062 MAIN PCB 105700063 FAN SUPPORT 105700064 COVER 105700065...

  • Page 25: Replacement Parts

    Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. • • Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. •...

  • Page 26: Limited Warranty

    Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Klutch product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of three years from date of purchase.
  • Page 27 Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.com Made in China Page 27 of 27...

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