Stanley IP16 User Manual
Stanley IP16 User Manual

Stanley IP16 User Manual

Hydraulic intensifier

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IP16
HYDRAULIC
INTENSIFIER
S
, O
M
afety
peratiOn and
aintenance
USer ManUaL
© 2011 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
10413 3/2011 Ver. 2

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Summary of Contents for Stanley IP16

  • Page 1 IP16 HYDRAULIC INTENSIFIER afety peratiOn and aintenance USer ManUaL © 2011 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 10413 3/2011 Ver. 2...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► IP16 User Manual...
  • Page 5: Safety Precautions

    Do not operate a damaged, improperly adjusted, or the space provided in this manual. incompletely assembled tool. The IP16 Hydraulic Intensifier will provide safe and de- • Do not operate the intensifier unless both high-pres- pendable service if operated in accordance with the in- sure hoses are connected.
  • Page 6: Tool Stickers & Tags

    MANUAL. oPERATIoN MANUAL. TAG To BE REMoVED oNLY BY TAG To BE REMoVED oNLY BY TooL oPERAToR. TooL oPERAToR. SEE oTHER SIDE SEE oTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) 6 ► IP16 User Manual...
  • Page 7: Hose Types

    HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► IP16 User Manual...
  • Page 9: Htma Requirements

    When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures. *SSU = Saybolt Seconds Universal IP16 User Manual ◄ 9...
  • Page 10: Operation

    3. Connect hydraulic lines from the parent circuit to the intensifier inlet fitting. Make certain the “P” (pres- sure) and “T” (tank) hoses are connected to their respective ports. If incorrectly connected, high pres- sure output will not be obtained. 10 ► IP16 User Manual...
  • Page 11: Tool Protection & Care

    Tool repair should be performed by experienced • Always replace hoses, couplings and other parts personnel only. with replacement parts recommended by Stanley • Never connect or disconnect couplers or port con- Hydraulic Tools. Supply hoses to the intensifier must nections with hydraulic pressure in the hose.
  • Page 12: Troubleshooting

    Turn off intensifier. Remove vent in the oil seal plate between the assembly and turn on intensifier. motor housing assembly and pump Operate compression tool or cutter. If oil housing. reservoir fills up and overflows, replace the shaft seal. 12 ► IP16 User Manual...
  • Page 13: Specifications

    Flow Range ..........................4–10 gpm/15–38 lpm Porting ................................3/8 NPT Connect Size and Type ..........................3/8 NPT Weight ..............................29.6 lbs/13.4 kg Length (with couplers) ..........................18 in./46 cm Width ................................. 8 in./20 cm Height ................................ 9 in./23 cm IP16 User Manual ◄ 13...
  • Page 14: Ip16 Parts Illustration

    IP16 PARTS ILLUSTRATION 14 ► IP16 User Manual...
  • Page 15: Ip16 Parts List

    09840 THRUST WASHER 09881 BEARING 00077 RETAINING RING 15283 PUMP ASSY (INCl ITEMS 34–38) 08253 CAPSCREW 1/4-20 × 1-1/2 IN SOCKET HEAD 09847 PISTON BlOCK 09836 PISTON 09866 CHECK BALL BLOCK ASSY 09869 MANIFOLD ASSY IP16 User Manual ◄ 15...
  • Page 16 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulic.com IMPORTANT To fill out a Product Warranty Recording form, and for information on your warranty, visit Stanleyhydraulic.com and select the Warranty tab.

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