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BKI FKG Service Manual

Gas pressure fryer
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Gas Pressure Fryer
MODELS FKG, FKG-F, & FKG-FC
Service Manual
Serial Numbers 000001 and higher
CS-TM-047
Revised 09/5/2015

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  • Page 1 Gas Pressure Fryer MODELS FKG, FKG-F, & FKG-FC Service Manual Serial Numbers 000001 and higher CS-TM-047 Revised 09/5/2015...
  • Page 2 U.S.A. COVERAGE PERIOD Warranty claims must be received in writing by BKI within one (1) year from date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.
  • Page 3 Gas Pressure Fryer The purchaser must post, in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

  • Page 4: Table Of Contents

    Installation ..............................13 Operation ..............................14 Controls and Indicators ..........................14 Care of the Shortening ..........................18 FKG and FKG-F Operation ........................19 Start-Up (FKG and FKG-F) ........................19 Cooking (FKG and FKG-F) ........................20 FKG-FC Operation ............................. 21 System Programming ..........................21 Product Programming ...........................

  • Page 5: Introduction

    PERFECTION IN PRESSURE FRYING! The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.

  • Page 6: Specific Precautions

    These sparks could cause serious injury, damage, or fire. BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417-1. This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol.

  • Page 7: Safe Work Practices

    Gas Pressure Fryer Introduction Safe Work Practices Do Not Store or Use Anything Flammable Near The Fryer Your pressure fryer is powered by either natural gas or LP gas. Do not store or use gasoline or any flammable liquids or vapors near this or any other appliance.
  • Page 8 Gas Pressure Fryer Introduction Keep the Area Around Your Fryer Uncluttered Make sure to keep the area around your fryer clear of any obstacles. Serious injury can occur if you trip or fall near the fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.
  • Page 9 If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening. Never wear loose clothing such as neckties or scarves while operating your fryer.

  • Page 10: Protect Children

    Gas Pressure Fryer Introduction Never Loosen the Spin Handle Until The Pressure Gauge Is At Zero Steam may escape suddenly if you loosen the spin handle before the gauge is at zero. If steam escapes suddenly, you could be burned. After the pressure gauge is at zero, wait 5 seconds.

  • Page 11: Be Prepared For Emergencies

    Gas Pressure Fryer Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.

  • Page 12: Electrical Grounding Instructions

    Gas Pressure Fryer Introduction Do Not Smoke Near The Fryer. Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

  • Page 13: Safety Labels

    Gas Pressure Fryer Introduction Safety Labels...

  • Page 14: Installation

    Gas Pressure Fryer Installation Installation For installation information refer to Gas Pressure Fryer, MODELS FKG-F, & FKG-FC, Installation and Operation Manual...

  • Page 15: Operation

    Gas Pressure Fryer Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer’s controls and indicators.
  • Page 16 Gas Pressure Fryer Operation Item Description Function Spin Handle Used to tighten the lid to the pot once it is latched. Pop Safety Valve lever Used to release pressure periodically to prevent the seat from sticking.
  • Page 17 Gas Pressure Fryer Operation Item Description Function Pressure Gauge Indicates the pressure inside the pot. Computer Used to set and activate product programs. Rocker Switch FILTER – When placed in this position, power is applied to the motor and shorting is pumped into the pot directly or thru the fill hose.
  • Page 18 Gas Pressure Fryer Operation Item Description Function A, B, C, D preset These buttons are used to save and recall preset cycle and alarm buttons times, saving operator time and minimizing error when changing interval cycle times and alarm times. To save the current interval and alarm times into one of the preset locations, press and hold the A, B, C, or D preset button for 2 seconds and the controller will double chirp to indicate the times have been saved.

  • Page 19: Care Of The Shortening

    “0” button on the FKG-FC model. On Models FKG and FKG-F, set the thermostat to 150º F. 7. Shortening changes are determined by the quantity and type of food prepared. Excessive boiling and foaming are definite signs of shortening breakdown.

  • Page 20: Fkg And Fkg-F Operation

    Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot. The FKG/FKG-F fryer has a maximum temperature setting of 375º F (190º C). Do not use oil/shortening with a flashpoint less than 554º F (290º C) Use only high-quality shortening that has low moisture content, a high smoke point and no additives.

  • Page 21: Cooking (Fkg And Fkg-F)

    Gas Pressure Fryer Operation Cooking (FKG and FKG-F) Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result. 1. Ensure that the Start-Up procedures have been performed. 2. When frying chicken, connect the basket handle and lower the basket into the shortening in the fryer pot.

  • Page 22: Fkg-Fc Operation

    15. When you have finished frying for the day, turn the FILTER/OFF/FRY switch to the OFF position. 16. Place the gas control ON/OFF switch in the OFF position. FKG-FC Operation System Programming Use the following figure and table to set options that apply to each product programs.
  • Page 23 Gas Pressure Fryer Operation Table 1. System Programming Procedure STEP ACTION DISPLAY COMMENTS Press the FILTER/OFF/FRY switch to FRY. Press PROG on the keypad. PROGRAM CODE Input 1712 and ENTER. PROGRAM SYSTEM Press ENTER. PROGRAM DEGREES This command allows you to choose the temperature scale °F option you want to use.

  • Page 24: Product Programming

    Gas Pressure Fryer Operation Product Programming Use the following figure and table to set a maximum of eight product programs. The product programs must be set before cooking can begin. Figure 2. Product Programming Sequence...
  • Page 25 Gas Pressure Fryer Operation Table 2. Product Programming Procedure STEP ACTION DISPLAY COMMENTS Press the FILTER/OFF/FRY switch to FRY. Press PROG on the keypad. PROGRAM CODE Input 1724 and press ENTER. PROGRAM PRODUCT Select the program product PROGRAM PRODUCT X refers to the program number number (1-8).
  • Page 26 Gas Pressure Fryer Operation STEP ACTION DISPLAY COMMENTS Repeat steps 5-12 when The time and temperature of programming stages 2, 3, 4 each stage has to be less than and 5 for Electric and Gas the preceding stage. appliance types. Repeat steps 5-10 when programming stages 2, 3, 4 and 5 for an ALF appliance...

  • Page 27: Start-Up (Fkg-Fc)

    Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot. The FKG-FC fryer has a maximum temperature setting of 390º F (200º C). Do not use oil/shortening with a flashpoint less than 554º F (290º C) Use only high-quality shortening that has low moisture content, a high smoke point and no additives.
  • Page 28 Gas Pressure Fryer Operation 4. Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks. The fryer is designed to accommodate 48-50 pieces of chicken. Failure to use the insulated mitts will result in severe injury. Always use the insulated mitts when handling the hot fry basket.

  • Page 29: Maintenance

    Your fryer will need periodic maintenance and servicing. We strongly suggest that you use only a service company that is authorized by BKI to do this work. The restraining device must always be connected when the appliance is in service.

  • Page 30: Safety Pop Valve Procedure

    Gas Pressure Fryer Maintenance Safety Pop Valve Procedure The safety pop valve should be blown under pressure periodically to prevent the seat from sticking. Failure to use the insulated mitts will result in injury. Always use the insulated mitts when handling the arm on the safety valve. 1.

  • Page 31: Troubleshooting

    Pressure Loss or Not Dead Weight Valve Clean the weight and orifice. If Releasing Pressure Leaking problems persist, contact an authorized BKI service agent for corrective action. Lid Gasket Leaking Contact an authorized BKI service agent for corrective action. Solenoid Valve Leaking or...

  • Page 32: Replacement Parts

    Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number, model number, gas type and voltage on the rating tag affixed to the unit.
  • Page 33 Gas Pressure Fryer Replacement Parts Figure 3. Dead Weight Assembly Table 3. Dead Weight Assembly Parts ITEM # PART # DESCRIPTION FT0396 PIPE, DEAD WT TO BAFFLE BOX FT0414 NIPPLE, 1/2" x 3 3/4", SS SCH 80 O0001 ORIFICE, SS O0002 GASKET, O-RING #2-222 PV0001...
  • Page 34 Gas Pressure Fryer Replacement Parts Figure 4. Solenoid Valve Assembly Table 4. Solenoid Valve Assembly Parts ITEM # PART # DESCRIPTION FT0249 CONNECTOR, 3/8 STR FLEX LIQUIDTITE FT0414 NIPPLE, 1/2" x 3 3/4", SS SCH 80 SV0004 VALVE, SOLENOID HV-214-761-2 120V FT0563 FITTING, COMPRESSION ¾”...
  • Page 35 Gas Pressure Fryer Replacement Parts Figure 5. Door Assembly Parts Table 5. Door Assembly Parts ITEM # PART # DESCRIPTION F0083 THREAD INSERT 10-24 STEEL ST0013 BRACKET, BRUSH HOLDER FKM, LPF,LGF H0010 HINGE, LH PIN HALF N0059 DECAL, SMALL BRUSH/ N0165 DECAL, NOTICE LOST MANUAL N0527...
  • Page 36 Gas Pressure Fryer Replacement Parts Figure 6. Lid/Top (sheet 1 of 4)
  • Page 37 Gas Pressure Fryer Replacement Parts Figure 6. Lid/Top (Sheet 2 of 4)
  • Page 38 Gas Pressure Fryer Replacement Parts Figure 6. Lid/Top (Sheet 3 of 4)
  • Page 39 Gas Pressure Fryer Replacement Parts Figure 6. Lid/Top (Sheet 4 of 4)
  • Page 40 Gas Pressure Fryer Replacement Parts Table 6. Lid/Top Parts ITEM # PART # DESCRIPTION Figure 6 (sheet 1) SB1992S LID/TOP Figure 6 (sheet 2) SB3481 HANDLE ASSY, SPIN FT0332 STUD, 5.5” TIGHTEN DN HN K0003 KNOB, BLACK #85C K0020 HUB, TIGHTEN DOWN K0043 KNOB, ORANGE Figure 6 (sheet 3)
  • Page 41 Gas Pressure Fryer Replacement Parts Figure 7. Oil Vat Assembly...
  • Page 42 Gas Pressure Fryer Replacement Parts Table 7. Oil Vat Assembly Parts ITEM # PART # DESCRIPTION AN19313000 FILTER SCREEN ASSY,FKG SB1991 QUIK DISCONNECT BRACKET WELDMENT O0013 O-RING, FLUOROCARBON V680-70 WB16010400 FILTER VAT TUBE WELD, BLF SB7659 FILTER SCREEN FITTING SPOTWELD...
  • Page 43 Gas Pressure Fryer Replacement Parts Figure 9. Component Panel FKG-FC...
  • Page 44 Gas Pressure Fryer Replacement Parts Table 9. Component Panel FKG-FC Parts ITEM # PART # DESCRIPTION FB16004210 RELAY PANEL, BLF/FKM FB16201910 BRACKET, FUSE HOLDER, FKG/BLG CP0110 MOTOR CONTROL BOARD, COMBUSTION BLOWER SP0047 SPACER, .250 OD x .312 L x #6 ID, NYLON...
  • Page 45 Gas Pressure Fryer Replacement Parts Figure 10. Front Panel FKG-FC Table 10. Front Panel FKG-FC Parts ITEM # PART # DESCRIPTION FB19311800 STUD ASSEMBLY, CONTROL PANEL, FKG-C/FKG-FC CP0039 CONTROLLER, VFD LESS HARNESS NUT286 NUT, #10-24 KEPS, ZINC PLATED STL S0104...
  • Page 46 Figure 11. Gas System Assembly 17 USE ANTI-SEIZE 16 USE ANTI-SEIZE Table 11. Gas System Assembly Parts ITEM # PART # DESCRIPTION MB19309900 GASKET, BURNER & FLUE, FKG/BLG WB19306600 WELDMENT, BLOWER DUCT (STRAIGHT), FKG/BLG 2015768 GASKET, COMBUSTION BLOWER AB19310900 ASSEMBLY, COMBUSTION BLOWER, FKG/BLG 7020204...
  • Page 47 Gas Pressure Fryer Replacement Parts Figure 12. Drain/Motor/Piping Assembly...
  • Page 48 Table 12. Drain/Motor/Piping Assembly Parts ITEM # PART # DESCRIPTION M0047 MOTOR W/PUMP, 115-208/230/50-60Hz AB15507900 ASSEMBLY, PUMP DISCONNECT, FILTER VAT, FKG/BLG FT0312 ELL, STREET 1/2 90 DEG BLACK FT0619 NIPPLE, 1/2" x 1-1/2" LG, SS 304 SCR463 SCREW, 1/4-20 X 5/8, HEX SER FLNGD...

  • Page 49: Components

    Gas Pressure Fryer Replacement Parts Components Description Component # Figure # Item # ARM ADJUSTABLE STOP /FKM A0101 Figure 13 CASTER, SWIVEL, W/TOP PLATE 5" W/BRAKE C0406 Figure 13 CASTER, FIXED, W/TOP PLATE 5" W/BRAKE WB19308700 Figure 13 FILTER, FKM-F 13.5 X 20.5 FI0007 Figure 13 CONDENSATION PAN WELDMENT...
  • Page 50 Gas Pressure Fryer Replacement Parts...

  • Page 51: Accessories

    Gas Pressure Fryer Replacement Parts Accessories Description Accessory # Figure # Item # BASKET, LARGE FKM BAIL HANDLE B0114 Figure 14 BRUSH, DRAIN (LONG WHITE) B0075 Figure 14 BRUSH, L TIPPED 40152 B0063 Figure 14 BRUSH, LONG #5702 B0051 Figure 14 BRUSH, POT SCRUBBER, WHITE B0049 Figure 14...

  • Page 52: Wiring Diagram

    W HT W HT PROBE COMPUTER CP0039 OPERATOR CONTROL PANEL, VIEW ED WITH PANEL HINGED DOW NWARD KILOWATTS MODEL No. VOLTAGE AMPS. BREAKER SIZE FKG-C, FKG-FC No. OF WIRES PHASE REV. No. TYPE SIZE DRAWING No. DRAWN BY DATE 19390000 9/23/13...

  • Page 53: Notes

    Gas Pressure Fryer Notes Notes...
  • Page 54 2812 Grandview Dr., Simpsonville, S.C. 29680, USA http://www.bkideas.com Made and printed in the U.S.A CS-TM-047 Revised 09/5/2015...
  • Page 55 Gas Pressure Fryer Notes REVISION HISTORY REVISION DATE REVISED BY DESCRIPTION 09/15/2015 Initial Release-Supersedes all previous releases...

This manual is also suitable for:

Fkg-fFkg-fc

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