Related Manuals for Davey MonsoonIQ
Summary of Contents for Davey MonsoonIQ
- Page 1 Booster Pump System Installation and Operating Instructions Please pass these instructions on to the operator of this equipment...
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Page 2: Table Of Contents
8.4 MESSAGES SCREEN .......................... 3 4 8.5 SETTINGS SCREEN ............................ 3 5 9. ON LINE SUBSCRIPTION (Optional but highly recommended) ........ 4 1 9.1 INFORMATION VIA THE DAVEY MONSOON IQ CLOUD .............. 4 1 9.2 USERNAME AND PASSWORD ........................ 4 2 9.3 LOGGING ON .............................. 4 2 TOPICS . - Page 3 12.4 REMOTE STOP / START ........................... 5 0 12.5 BMS STATUS INDICATION ........................ 5 1 13. RECOMMENDED SPARES ...................... 5 2 14. TROUBLE SHOOTING ........................ 5 3 15. FURTHER INFORMATION ...................... 5 4 16. THE DAVEY REPAIR OR REPLACEMENT GUARANTEE .......... 5 5...
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Page 4: Introduction
INTRODUCTION 1.1 DAVEY MONSOON IQ BOOSTER PUMP SYSTEM The Monsoon IQ booster pump system is a fully integrated package which allows for greater control of a variable speed drive pumpset. The large screen with touch interface is intuitive to operate and makes vital data and key information easy to read. The user interface communicates with the variable speed drives to sustain a desired output pressure by varying the speed and consequent output from each pump. -
Page 5: Terminology
2. TERMINOLOGY 2.1 WARNINGS SYMBOL MEANING IF THESE SAFETY INSTRUCTIONS ARE NOT FOLLOWED, IT MAY RESULT IN SERIOUS PERSONAL INJURY IF THIS INSTRUCTION IS NOT FOLLOWED, IT MAY RESULT IN ELECTRIC SHOCK THAT IT COULD LEAD TO SERIOUS PERSONAL INJURY OR DEATH IF THIS INSTRUCTION IS NOT FOLLOWED IT MAY RESULT IN A MALFUNCTION OR DAMAGE TO... -
Page 6: Nomenclature
2.2 NOMENCLATURE The terms listed below are used throughout these instructions and most appear on the touch interface for the Monsoon IQ. This list provides the operator with an understanding of the meanings -- TERM MEANING Access Permission to gain access to and change certain criteria in the operating permission system –... - Page 7 Spares hand to reduce the risk of unforeseen downtime. Supercell Davey pressure tank, this document refers to tanks that are rated to 16 pressure tank bar by default. Where the intake side of the pumpset is above the standing water level, it...
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Page 8: Labels
One fixed to the base, which describes our pumpset part number, the description in the form of the type key (see section 2.4), our Davey serial number and the production date in the form of a Julian date. -
Page 9: Type Key
It allows you to match what you have and to effectively communicate with Davey Water Products, should you have any questions. There are many options available for customisation at Davey. The type key does... -
Page 10: Panel Layout
Davey to successfully register the product on Davey’s Monsoon IQ Cloud. This is required regardless of use. When you order the system, Davey will be ask for various details including contact details for a site Administrator that will be able to control the system and receive potential system alerts, and an installation name. -
Page 11: Handling
4.2 HANDLING Our standard crates are not designed for independent crane lifting. Depending on the size and model of the unit, it may have lifting eyelets welded on the channel steel base – in this case it is permissible to lift the unit by slinging through these eyelets, taking all the necessary precautions to ensure correct balance and prevention of damage to the pumps and pipework etc. -
Page 12: Installation
Units without lifting eyelets on the base must be lifted in a suitable container as per Figure 5b below. Figure 5b. LIFTING DIAGRAM (pumpset in cage) Please consult Davey for lifting advice if necessary or for customisation at the design stage to suit your requirements 5. INSTALLATION Prior to installation remove any red transport plugs &... -
Page 13: Pipework
The Monsoon IQ should be installed in a room ensuring the appropriate ventilation for cooling of the motors and control unit and shelter from environmental elements where appropriate. The system must have at least 1 metre clearance on one side of the booster. This space is required for maintenance, inspection and dismantling. -
Page 14: Foundation
5.3 FOUNDATION The unit should be bolted to an even solid surface (e.g. concrete slab) of suitable strength and proportions matching the weight and size of the unit. 5.4 VIBRATION DAMPENING Vibration elimination and noise reduction should be considered. The Monsoon IQ booster system may generate noise and vibration due to the rotation of the motors, pumps, the flow of water through various orifices/valves and harmonics generated from the motor and variable speed drives. -
Page 15: Inputs And Outputs
Monsoon IQ to operate correctly. If rotation is incorrect the phases must be swapped to correct rotation by a suitable qualified person in accordance with local regulations. Rotation for Davey VM vertical multistage pumps should be counter clockwise looking at the fan end of the motor. -
Page 16: Generator Connection
5.5.3 3G MOBILE DATA ANTENNA The standard Davey Monsoon IQ system comes with a 3G antenna to allow the built in modem to access the internet and Davey Monsoon IQ cloud. The antenna should be installed in an area where there is good mobile phone reception and should be installed pointing upwards. -
Page 17: Pressure Tanks
16 bar Supercell pressure tank -- either a 24018PHP16 (18 L capacity ) or a 24080PHP16 (80 L capacity). The table below provides the tank minimum requirements if Davey VM vertical multistage pumps make up the pumpset. PUMP MODEL... -
Page 18: Charging Pressure
6.3 RAPIDLY CHANGING (UNPREDICTABLE FLOW) DEMANDS The requirements for pressure tanks described above are the minimum standards to make the Davey Monsoon IQ operate correctly under common circumstances. There are many circumstances, due to the hydraulic nature of each connection, where a greater volume of pressure tanks is required. -
Page 19: Monsoon Iq Overview
96 litres. (96 litres should be rounded up to the !.!" tank size or sizes that are available to suit. In this case, it would be a Davey 100 litre tank if maximum pressure was under 10 bar) This calculation does not allow for the take up from the pumpset during the ramp up but if we discount this, it allows for an appropriate buffer. - Page 20 This system provides much smoother hydraulic performance with varying flows than systems which simply bring on line (or remove) additional pumps to match demand. This process can be illustrated by referring to Figure 8 below. A table explaining the terms used follows -- Figure 8.
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Page 21: Starting The System
7.2 STARTING THE SYSTEM Before applying power to the system ensure that all on site external electrical wiring is correct as per the wiring diagram and that it complies with the relevant local codes and regulations. Before starting the system ensure that all external pipework connected to the unit is complete, secure and the position of all valving is understood prior to commencing line filling 7.3 THE CONTROL PANEL OVERVIEW... -
Page 22: Priming And Operation
3. ACCESS LEVEL 2 – This level is also password protected but is only available to Davey Water Products. (either on site or by wireless access, if activated) to monitor, change or upgrade aspects of the system. -
Page 23: Control Modes
7.5.1 CONTROL MODES 7.5.1.1 MANUAL MODE The Monsoon IQ can run in manual mode and with this feature the pump speed can be set by the user for easy manual control. Switching the master switch on and off triggers a question as to whether the system should run in set point mode or manual mode. - Page 24 = 3.1416 x .1427 x .1427 x 1500 x 1000 = 23989 Litres !"#$# !"# Therefore time to fill line = = 780 seconds = minutes !" !" = 13 minutes Thus the Soft Fill run time should be set in excess of 13 mins to ensure complete line fill. We recommend at least two minutes on top of the calculated time, however this may require minor adjustment based on experience.
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Page 25: Filling Or Priming Vm Pumps
7.6 FILLING OR PRIMING VM PUMPS 7.6.1 PUMP IN FLOODED SUCTION 1. After pumpset installation is complete and you have access to a water supply 2. Close the discharge valves on all pumps. 3. Unscrew the bleed plug fitted to pump heads 4. - Page 26 7.6.3 GENERAL INSTRUCTIONS FOR OTHER STYLE PUMPS 1. After installation is complete, shut the discharge valve. If a master discharge valve has been fitted to the system, this also should be shut. 2. Fill the pump/s, suction and discharge lines with water via the priming ports. On flooded suction simply open the suction valve to the pumps.
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Page 27: System / Operator Interaction
DO NOT USE petroleum based fluids or solvents (e.g. oils, kerosene, turpentine, thinners, etc.) on the plastic or seal components. In accordance with AS/NZS 60335.2.41 we are obliged to inform you that this pump is not to be used by children or infirm persons and must not be used as a toy by children. - Page 28 3. Turn on the tablet – switch is at the back of the controller door (See Figure 14) Figure 14. BACK OF CONTROLLER DOOR 4. Check that the circuit breakers are ON (see Figure 13) 5. Close cabinet and lock door 6.
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Page 29: Setting The System Parameters
8. On the tablet, tap on the Davey icon (See Figure 15) 9. Wait for the STATUS screen to be displayed as per Figure 16 below Figure 16. STATUS SCREEN If the STATUS screen does not load after 2 minutes, swipe finger down screen to reload 10. -
Page 30: Status Screen
8.3.1 STATUS SCREEN ACCESSABILITY ACCESS VIEWING CHANGE CAPABILITY LEVEL Turn pump master & individual pumps on and off (22 & 17) Change setpoint by tapping on pump icon (20) or blue setpoint bar (21) Turn pump master & individual pumps on and off (22 & 17) Change setpoint by tapping on pump icon (20) or blue setpoint bar (21) On Start up, the STATUS screen as shown below appears. - Page 31 DESCRIPTION STATUS screen selected Tap to view CHARTS Tap to view PUMP data Tap to view system MESSAGES Tap to view SETTINGS Date and time Shows system is locked unless password access is used See note 1 System messages indicator See note 2 System Mode (i.e.
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Page 32: Chart Screen
If icon is dull grey there are no messages. Icon will turn red when there are new unread messages waiting. 3. This will match the system set point at stable demand 4. If the master is switched off, any pump which was running at that time will still show “green on”... -
Page 33: Pumps Screen
Figure 18. CHART EXAMPLE This screen can be set to look at the range of the scale of a minute, hour, day or week (Minute range is not available on the Monsoon IQ cloud). These selections will set the range or field of view. -
Page 34: Messages Screen
Figure 19. PUMP DATA 8.3.4 MESSAGES SCREEN ACCESSABILITY ACCESS CHANGE VIEWING LEVEL CAPABILITY Access to this screen is gained by tapping the MESSAGE icon near the bottom left hand side of the pad. System messages appear on this screen. Past messages are stored unless they are reset, and new messages are flagged via the icon (item 8 Figure 17) on the top right of the pad which turns red if there is a system message waiting. -
Page 35: Settings Screen
Figure 20. MESSAGES SCREEN If the message is displayed as a fault, the operator can leave a manual note about the rectification or findings from the investigation and save this against the fault as a log. Once you have logged text, the “clear fault” button will mark the fault as both “read” and fixed. The system will attempt to start the pump again. - Page 36 Changing values in the UNIT SETTINGS column allows the operator to view the status in varying units of measure e.g. PSI instead of kPa etc. The DRIVE DETAILS are factory input and cannot be changed. MONITOR column allows viewing of real time / historical data. A Level 1 operator can make changes under the PUMP and ADVANCED tabs by altering the data and then tapping “apply”.
- Page 37 8.4 SETTINGS SCREEN DETAIL A detailed description of the items listed under the PUMP SETTINGS tab follows. As a level 1 operator, it is important to understand the function of each of these topics and their relationship. 8.4.1. SET POINT This will adjust the pressure the system aims to maintain.
- Page 38 NOTE – The Sleep Frequency in the PUMP SETTINGS screen has to be entered in Hz. !"# Conversion to Hz from rpm is as per the following formula Hz= !" !!"# In this case 2185 rpm, therefore = 36.4 Hz !"...
- Page 39 1. If there is a jockey pump installed, its wake up level should be set 10% above the pressure tank pressure. If there is a pressure tank fitted, its pressure setting should be 10% below the lowest Wake Up Level in the system. i.e. if there is a jockey pump the tank should be charged to a pressure 10% lower that that of the jockey pump –...
- Page 40 Figure 24. SOFT FILL TIME 8.4.10. SOFT FILL TIMEOUT This is the time period (set by the user) in which the system will attempt to run in the soft fill mode before shutting down and triggering an alarm. It is important that firstly, the time necessary to fill the pipelines is calculated accurately and a margin allowed (see Section 7.5.1.2).
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Page 41: On Line Subscription (Optional But Highly Recommended)
9. ON LINE SUBSCRIPTION (Optional but highly recommended) 9.1 INFORMATION VIA THE DAVEY MONSOON IQ CLOUD The Davey Monsoon IQ cloud subscription service allows the user to log on, interrogate and operate their system/s via the inbuilt modem. The service allows you: 1. -
Page 42: Username And Password
9.2 USERNAME AND PASSWORD When you purchase a Davey Monsoon IQ cloud subscription, you will have nominated a site “administrator”. The administrator is responsible for all non-Davey staff access and the levels of access. It is the policy of Davey Water Products that access permissions and denials are not Davey’s responsibility - it is the purchasers’... - Page 43 3. Tap on “Monsoon IQ” This will allow the user into his system and initially shows the OVERVIEW screen as shown below which lists the users system/s, advises of any faults or messages, and provides dynamic information on the system/s status. Figure 27.
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Page 44: System / Operator Interaction - Additional Topics
The additional topics are – 1. HOME 2. OVERVIEW 3. MY MESSAGES 4. EXPORT DATA 5. REPORT 6. MY SETTINGS 10. SYSTEM / OPERATOR INTERACTION – ADDITIONAL TOPICS 10.1 HOME Tapping on this tab returns the user to the post login page. 10.2 OVERVIEW Tapping on this tab shows the screen below. -
Page 45: Export Data
10.3 MY MESSAGES This tab provides a screen as shown below which list all messages chronologically. It is a complete log of the activities of each system (installation start times, changes in any settings, faults etc.) and allows the user to respond by acknowledging whether the message has been read and provides further detailed information if the user taps on the “info”... -
Page 46: Report
Figure 31. EXPORT DATA SCREEN 10.5 REPORT Allows the user to generate reports using the filters as required. Anyone who has user access can use them to diagnose the system behaviour on a month by month basis. The REPORTS screen is shown below -- FIigure 32. -
Page 47: My Settings
This section can be accessed from “My settings”. From here you can access the administration level of the sites you have access to. Depending on your Davey Monsoon IQ cloud access level you will either have read or write access to these areas. To access a... -
Page 48: Subscription Payment
In this section you have access to; 1. Site details; Address and site information 2. Installations; Specific pumps on a site and information about their individual subscription. This is also where you renew your subscription by following the credit card icon. 3. -
Page 49: Optional Features
Figure 35. FLOW SWITCH SCHEMATIC 12.2 RAINBANK A water harvesting feature known as Davey Rainbank® is available. This can only be ordered as a complete system from Davey. The complete system comes with the appropriate solenoid and float switch pre-wired. To install this option, the float switch is required in the actual rainwater tank. -
Page 50: Float Switch
12.3 FLOAT SWITCH A separate dedicated digital input is available for the float switch. This feature is used by connecting a normally open float switch that is rated for 24V DC current to terminal 15 on each drive on each pump (i.e. P1, P2, etc). This terminal is connected to terminal 12 (the 24V DC supply) through the float switch to activate the digital input. -
Page 51: Bms Status Indication
12.5 BMS STATUS INDICATION The monsoon IQ can also have System Fault and “OK” status connected to a DDC on the BMS system. Moreover, if individual pump status is required this can also be achieved. The status indicators are simply relay outputs that are available on each drive. Should you require system fault and “OK”... -
Page 52: Recommended Spares
13. RECOMMENDED SPARES The following is a list of recommended spare parts which should ensure minimum system downtime in the unlikely event of a failure. The following table considers the potential needs for a VM multistage unit over a 2 year and 5 year period together with special consideration for a remote site where transportation is difficult. -
Page 53: Trouble Shooting
Low pressure alarm is set too high Low pressure alarm should be below wake up level and consider the pump curve. Contact Davey if you need assistance. Table 7. TROUBLE SHOOTING TABLE... -
Page 54: Further Information
You can also contact Davey Water Products on PH: 1300 232 839 or by Email: sales@davey.com.au. Our friendly Customer service staff are happy to assist with your technical or sales inquiries. Alternatively, you can speak to your local authorised Davey Dealer. We take pride in our training and support of our dealer network in order to provide you with the best possible timely advice and solutions. -
Page 55: The Davey Repair Or Replacement Guarantee
Website: davey.com.au Website: daveynz.co.nz ® Davey is a registered trademark of Davey Water Products Pty Ltd. © Davey Water Products Pty Ltd 2017. * Installation and operating instructions are included with the product when purchased new. They may also be found on our website. - Page 56 0800 654 334 Member of the GUD Group Email: sales@davey.com.au Email: sales@dwp.co.nz ABN 18 066 327 517 Website: davey.com.au Website: daveynz.co.nz ® Davey is a registered trademark of Davey Water Products Pty Ltd. © Davey Water Products Pty Ltd 2017. P/N 403169...
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