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esthetic Treatment System Service Manual Notes: 1. System and Accessory specifications subject to change without notice. 2. Manual Catalog No. PB-1042431 3. Manual Catalog Version “D” 4. Prepared December, 2016...
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States and/or other countries. Unless otherwise noted, all materials are protected as the copyrights, trade dress, trademarks and/or other intellectual properties owned by Lumenis Ltd. and/or its subsidiaries and affiliates or by other parties that have licensed their material to Lumenis.All rights not expressly granted are reserved.
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Use of Manual: The M22 system is designed to meet international safety and performance standards. Personnel operating or servicing the system must have a thorough understanding of the proper operation of the system. This manual has been prepared to aid Lumenis-authorized technical personnel to understand and service the system.
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MAINTENANCE The M22 system is a precision, technical medical device that requires routine service as well as consumable parts. All service must be performed by a Lumenis technician and all parts must be purchased from Lumenis.
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PB-1042431 December, 2013 procedures and spare parts updates Replace Label LB-1033202 with LB-1033203 PB-1042431 April, 2014 Replace Lumenis Logo with new Logo Added Rev D to template footer Added Section 1.3.1 FSE Work Guidelines Updated Section 2.11 PB-1042431 Warning Certification and...
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2.4.5 Warnings Related to the Laser Handpiece...........2-6 2.4.6 Warnings Related to the Optical Filter in the Universal IPL Handpiece ..2-7 2.5 Optical Safety ....................2-7 2.5.1 M22 System protective Eyewear..............2-10 2.6 Electrical and Mechanical Safety .............. 2-12 2.6.1 Residual Current Circuit Breaker ..............2-12 2.7 Fire Hazards....................
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3.2.3 Environmental Requirements ...............3-4 3.2.4 Remote Interlock Connection (Optional) .............3-4 3.2.5 Required Tools for Installation ..............3-6 3.3 Unpacking and Installation for M22............3-7 3.3.1 Unpacking the System ..................3-7 3.3.2 Universal IPL Handpiece’s Cradle Installation ........3-13 3.3.3 Connect/Disconnect the Universal IPL Handpiece........3-14 3.3.4 Light Guides and Filters................3-14...
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3.8 Upgrading the System from Version 3.0 to GUI Software V4.0....3-72 3.8.1 System Software Upgrade ................3-72 3.8.2 Enabling the System for Q-Switched ............3-77 3.8.3 Connecting the Q-Switched Nd:YAG Handpiece to the M22 System..3-80 3.8.4 Inserting Q-Switched Nd:YAG Lens Assembly and Treatment Tips ..3-81 3.8.5 Turning the System On ................3-83 3.8.6 Q-Switched Nd:YAG Handpiece Calibration..........3-84...
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4.7.3 Atmospheric Pressure: ................4-24 Chapter 5: Functional Description 5.1 Major System Components ................. 5-1 5.1.1 General System Description .................5-2 5.1.2 M22 System Modules Wiring Connections...........5-3 5.2 Touch Screen Monitor ................. 5-5 5.3 Industrial PC ....................5-7 5.3.1 Connections ....................5-7 5.3.2 Functional Specifications ................5-8 5.4 System Software ..................
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5.6 Charger and 24V DC Power Supply Modules........... 5-25 5.6.1 General Principle of Operation ..............5-28 5.6.2 Logic Description ..................5-30 5.7 Capacitor Bank ..................5-33 5.8 Switching Module..................5-33 5.8.1 Signal Details ....................5-34 5.9 Handpiece Components ................5-36 5.9.1 Handpiece Connector.................5-36 5.9.2 Universal IPL Handpiece................5-38 5.9.3 Multi-Spot Nd:YAG Handpiece ..............5-41 5.10 Cooling System..................
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Service Manual 6.8.3 ResurFX Module Screens ................6-34 6.9 ResurFX Software Installation ..............6-49 6.9.1 Introduction ....................6-49 6.9.2 ResurFX Controller Software (DSP)............6-49 6.9.3 MCU Software Installation ................6-58 6.9.4 Scanner Controller Software Installation ..........6-65 6.10 ResurFX Parts Replacement ..............6-79 6.10.1 General.....................6-79 6.10.2 Covers Removal..................6-79 6.10.3 Removing the ResurFX Module as a Unit ..........6-80 6.10.4 ResurFX Handpiece Replacement............6-87...
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7.2.2 Treatment Tip ....................7-4 7.2.3 Lasing Control....................7-4 7.2.4 Lens Assembly and Treatment Tips ..............7-4 7.2.5 Q-Switched Nd:YAG Handpiece Calibration..........7-6 7.2.6 Q-Switched Nd:YAG Factor Calibration Using the Service Screen ....7-8 7.2.7 Q-Switched Nd:YAG Energy Test Using External Power Meter (for Trouble- shooting Only).....................7-14 7.3 Spare Parts for Q-Switched Laser..............
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Service Manual 8.13.2 Nd:YAG Handpiece Calibration Using the Nd:YAG Calibration Device8-93 8.13.3 Resetting the Nd:YAG Calibration Device Factor by Service ....8-100 8.14 Preventive Maintenance................8-113 8.14.1 Cleaning the System ................8-113 8.14.2 Caring for the Handpieces ..............8-114 8.15 Preventive Maintenance Checklist ............8-119 8.15.1 Preventive Maintenance ID..............8-119 8.15.2 Preventive Maintenance Checklist ............8-120 Chapter 9: Troubleshooting...
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10.4.5 Deionizer Replacement................10-36 10.4.6 Radiator and Fan ...................10-39 10.5 Computer Module Replacement .............. 10-43 10.5.1 PC Module Replacement ................10-43 10.5.2 System Monitor Replacement ..............10-47 10.6 Draining/Filling the Cooling System............10-56 10.6.1 Draining the Water.................10-56 10.6.2 Draining the Water Using the Software Application ......10-56 10.6.3 Filling the Water Tank ................10-62 Chapter 11: Spare Parts Catalog 11.1 Introduction....................
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Figure 3-79 Upgrade Successful Message........... 3-64 Figure 3-80 Error 311 ................3-64 Figure 3-81 Select Mode Screen with Nd:YAG Mode Enabled ..3-65 Figure 3-82 Multi-Spot Nd:YAG Handpiece Calibration Device Connected to the System............... 3-66 Figure 3-83 Detector Head and Power Meter Setup......3-67 Figure 3-84 Energy Test Preset 1 - Nd:YAG ........
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Figure 3-124 Mounting Top of Cart Back onTo Chassis ....3-98 Figure 3-125 Tightening Chassis Screws ..........3-99 Figure 3-126 Mounting M22 System Back onto Cart ......3-99 Figure 3-127 Metal Latches ............... 3-100 Figure 3-128 Locking Latch .............. 3-100 Figure 3-129 Removing PC Unit ............
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Chapter 5: Functional Description Figure 5-1 M22 System General Block Diagram ........5-4 Figure 5-2 Display Module Block Diagram .......... 5-6 Figure 5-3 PC and Display System Connection Block Diagram... 5-7 Figure 5-4 Screen Flow................ 5-10 Figure 5-5 User and System Interface Flow ........5-11 Figure 5-6 User Main Screen...............
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Service Manual Figure 6-17 ResurFX Handpiece ............6-23 Figure 6-18 Handpiece Optical Path and Tip Connection ....6-24 Figure 6-19 ResurFX Handpiece Connector - System Side ....6-25 Figure 6-20 ResurFX Handpiece Connector ........6-25 Figure 6-21 ResurFX Rear Panel............6-27 Figure 6-22 GUI Flow .................
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Figure 6-63 ResurFX Connected to PC ..........6-68 Figure 6-64 Login Screen ..............6-69 Figure 6-65 Select Mode Screen............6-69 Figure 6-66 Utility Screen ..............6-70 Figure 6-67 Service Screen..............6-70 Figure 6-68 ResurFX Service Screen ..........6-71 Figure 6-69 ResurFX Power Supply ON ..........6-72 Figure 6-70 ResurFX Service Screen-Module Info Tab......
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Service Manual Figure 6-109 Tubing ................6-99 Figure 6-110 Flow Switch Removal ..........6-100 Figure 6-111 Tubing Connections to Radiator ........6-101 Figure 6-112 Harness to Illumination LED ........6-102 Figure 6-113 Line Filter Replacement..........6-103 Figure 6-114 Pump Replacement ............6-104 Figure 6-115 Locking Latch Replacement ........
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Service Manual Figure 8-51 Measuring Voltage between Red and Black Sockets..8-34 Figure 8-52 On-screen Keypad............8-35 Figure 8-53 12V Input ................. 8-36 Figure 8-54 Cooling System Screen ............ 8-37 Figure 8-55 Calibration: Pump24V Window........8-38 Figure 8-56 Turn Fan Section .............. 8-40 Figure 8-57 Calibration: Fan 24V Window .........
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Figure 8-96 Calibration Succeeded Screen.......... 8-75 Figure 8-97 Tools Screen - Head Information........8-76 Figure 8-98 Internal Head Factor Value ..........8-76 Figure 8-99 Detector Head and Power Meter Setup......8-77 Figure 8-100 IPL Calibration Tool Connected ........8-78 Figure 8-101 Head Screen ..............8-79 Figure 8-102 Calibration Device Screen ..........
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Service Manual Figure 8-142 Inserting the Nd:YAG Head in Calibration Device ..8-109 Figure 8-143 Reading Automatically Entered from Cal. Device ..8-110 Figure 8-144 Factor 1 Value .............. 8-111 Figure 8-145 Extracting the IPL ExpertFilter........8-115 Figure 8-146 Extracting the IPL SapphireCool Lightguide....8-116 Figure 8-147 Multi-Spot Nd:YAG Lightguide ........
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Figure 10-30 Disconnect from Switching Module - Left Side ..10-23 Figure 10-31 Disconnect from Switching Module - Right Side ..10-24 Figure 10-32 Remove Allen Screws from Switching Module (1)..10-24 Figure 10-33 Remove Allen Screws from Switching Module (2)..10-25 Figure 10-34 Remove Switching Module..........
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Service Manual Figure 10-76 Start Calibration ............10-54 Figure 10-77 Touch-Screen Calibration (1)........10-54 Figure 10-78 Touch-Screen Calibration (2)........10-55 Figure 10-79 Cooling System Draining Screen ......... 10-57 Figure 10-80 Coolant Tank Parts............10-58 Figure 10-81 Pulling the Tank Out of the System ......10-58 Figure 10-82 Water Draining Tool ............
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H A P T E R YSTEM VERVIEW 1.1 Introduction The M22 is a platform for aesthetic treatment technologies. Offering industry gold standards, the M22 offers technologies essential to today's aesthetic practices: • Intense Pulsed Light (IPL) for IPL skin treatments, the treatment of vascular and pigmented lesions and hair removal.
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1.3 Scope of this Manual This manual provides general and functional descriptions of the M22 system, as well as installation, maintenance and service instructions. Caution...
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Provides instructions for replacement of the Chapter 10: Module unit's modules and assemblies. The Replacement instructions include removal, installation and post- replacement procedures. Provides an easy-to-use catalog, containing Chapter 11: Spare Parts photographs of the M22 unit and its Catalog components. PB-1042431 Rev D...
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Service Manual 1.4 Manual Conventions Throughout this manual, notes, cautions and warnings and are used to provide critical information needed before the device is used. Examples: Note Note A Note is a statement that alerts the operator to particularly important information.
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1.4.3 Modification of Device Unauthorized modification of the hardware, software or specifications of the M22 voids all warranties, express and implied. Lumenis takes no responsibility for the use or operation of such a device. 1.4.4 Resale Inspection The M22 is a precision, technical medical device.
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Service Manual Lumenis also offers service contracts and extended warranties for its devices. For more information about the services or about the costs of inspections or service calls, please call Lumenis or your local represen- tative.
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System Overview 1.5 Abbreviations and Acronyms Foot (feet) " Inch(es) Positive °C Degree(s) Centigrade Celsius °F Degree(s) Fahrenheit Ω Ohms (resistance) Ampere(s) Analog to digital Alternating current Centimeter(s) Central processing unit Digital to analog Direct current Delay time Digital volt meter Energy meter factor Electromagnetic Interference EPROM...
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Service Manual Joule(s) Joule(s) per square centimeter J/cm Kilo gram(s) Kilo Hertz Kilo-Pascal Laser Light amplification by stimulated emission of radiation Pound(s) Light emitting diode LVPS Low Voltage Power Supply Micro-Controller Unit Measured fluence Millimeter(s) Number of pulses in one shot Not applicable / Not available Nd:YAG Yttrium Aluminum Garnet crystal, doped with...
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• Multi-Spot Nd:YAG laser handpiece, with a wavelength of 1064 nm, for the treatment of vascular lesions. This handpiece may be purchased as an optional upgrade to the M22 system. • ResurFX laser handpiece, with a wavelength of 1565 nm, for fractional non-ablative skin resurfacing.
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The Q-switched Nd:YAG treatment does not involve direct contact to the treatment area, hence no cooling is required. The M22 has been designed to provide flexibility in choosing the wavelength, pulse width and pulse sequence, to enable treatment of skin conditions and lesions without damaging the surrounding tissue.
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System Overview Spectrum and Filter Universal IPL handpiece – the wavelength range and cut-off filters determine the depth of light penetration and the spectral selectivity as per targeted chromophores. Spot Size Multi-Spot Nd:YAG handpiece – the selected spot size determines the surface covered when the distal end of the tip is perpendicularly positioned onto the patient’s skin.
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Service Manual Scan Shape, Size and Density The shape, size and density of the fractional scanned patterns delivered to the treatment site by the ResurFX handpiece are set on the touch- screen control panel prior to treatment. 1-12...
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This chapter describes general safety issues regarding the use of the M22 system with special emphasis on optical and electrical safety. The M22 is a medical system utilizing Intense Pulsed Light (IPL) and laser energy for safe and reliable treatment. With proper operation and maintenance, the system can be used safely by trained, qualified medical practitioners.
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Nd:YAG handpieces prevent unintentional triggering of laser pulses. WARNING Any laser or intense light device can cause injury if used improperly. High voltages are present inside the M22 system. Personnel who work with lasers or intense light sources must always be aware of the possible dangers and must take the proper safeguards as described in this manual.
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Safety 2.2 Software Safety Features (Software States) The following list describes some of the safety features implemented by the software: • An on-screen emergency shut off button which can be pressed at any time, and which will cut off all system activities. The software monitors the emergency shut-off button and if pressed, handles it as a fatal error (stops all working operation and displays the appropriate error message).
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M22. Figure 2-1 Treatment Room Door Signs Allow access to the M22 treatment room only to personnel essential to the procedure and well trained in the required safety procedures. Make sure that all treatment room personnel are familiar with M22’s controls and know how to shut down the system instantly.
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Take all necessary precautions in areas where the M22 is used. • The M22 emits intense pulsed light and laser pulses. Make sure that the patient and all those present in the treatment room guard against accidental exposure to these emissions either directly from the handpiece or indirectly from a reflecting surface.
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• Do not leave the M22 system unattended when in operation. 2.4.4 The Handpieces When the M22 is turned on, the system performs a self-test to identify which handpiece is connected. If it detects an open connector, or if there is a problem with the handpiece, an error message appears on screen.
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Ready in the treatment module, an error message will appear on the screen. Before changing the filter, make sure that the M22 system is in Standby mode. 2.5 Optical Safety To ensure optical safety, the following guidelines must be adhered to: •...
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Service Manual Permissible Exposure (MPE), Nominal Hazard Zone (NHZ), the Nominal Ocular Hazard Distance (NOHD), and the optical density (OD) for the available laser emission and the configuration of the treatment room (usually within the controlled area). For additional information, refer to ANSI Z136.1-2000, ANSI Z136.3-2005, or European Standard EN 60825.
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Safety Figure 2-2 Nominal Ocular Hazard Distance (NOHD) Illustration Using this approach we derive the following values: Laser θ Φ Nd:YAG 1.064 µm 35 mrad 50 J 0.8 cm 0 cm 8.53 mJ/cm ResurFX 1.565 µm 24 mrad 15 W 0.01 cm 0 cm 0.1 W/cm...
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2.5.1 M22 System protective Eyewear Caution Different protective eyewear is indicated for use with the M22 handpieces. Make sure to wear the correct type. 2-10...
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Safety Patients, physicians, and staff should wear Lumenis protective eyewear as follows: Handpiece Wavelength Optical Optical Protection Level [nm] Density [Physicians & per EN207 [Patients] Staff] Universal IPL 515 - 1200 Multi-Spot >4 I LB8 1064 >4 Nd:YAG >3.1 D LB4, I LB3...
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Service Manual 2.6 Electrical and Mechanical Safety • Keep all covers and panels of the M22 system closed. Removing the covers creates a safety hazard. • The M22 system uses very high voltages which may be dangerous. Some components may retain a charge after the power supply has been turned off, so no part of the exterior housing should be removed, except by Lumenis-authorized personnel.
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Do not use any flammable substance such as alcohol or acetone in the preparation of the skin for treatment. If necessary, use soap and water. If alcohol is used to clean and disinfect any part of the M22, allow it to dry thoroughly before using the system.
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While the system is in Ready mode, any touch on the screen (except for the Chiller button) automatically switches the system to Standby mode. 2.9.4 Emission Indicators The M22 system is equipped with a visual emission indicator on the control panel. This indicator has three modes of operation: Off: When the system is turned on and in Standby mode.
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2.9.7 Remote Interlock Connector M22 incorporates a remote interlock connector for connecting an external interlock on the entrance door to the operating room. The external remote interlock, when installed, disables the system and prevents pulse emission when the entrance door is open.
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Service Manual 2.11 Warning, Certification and Identification Labels As required by national and international regulatory agencies, appropri- ate warning labels have been mounted in the specified locations. Figure displays the identification and certification labels affixed to the system and its modules. 2-16...
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Safety Figure 2-3 Warning Certification and Identification Labels PB-1042431 Rev D 2-17...
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Service Manual 2.11.1 Symbols Descriptions The labels located on the system's panels, components and packaging contain the following information (For illustration purposes only): 2-18...
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Service Manual 2.12.3 Recommended Separation Distances 2-24...
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CEs authorized by Lumenis, who do the following: 1. Verify the crate integrity and check the shock indicator. 2. Unpack the M22 system and position it in the desired location. 3. Verify the integrity of the system and its components.
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Before upgrading the M22 system with ResurFX module, first verify the current system software version and series number. Please order the relevant kit(s) to upgrade the M22 to software V3.0 before installing the ResurFX module. For more details, refer to Upgrading the System from Version 2.0 to GUI Software V3.0 (with 24VAC AUX...
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It is strongly recommended that the system be connected to a separate power line with separate circuit breakers. Lumenis cannot guarantee adequate performance unless the system is connected to a dedicated circuit.
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Service Manual 3.2.3 Environmental Requirements Air Quality The system should operate in a non-corrosive atmosphere. Corrosive materials such as acids can damage electrical wiring, electronic components and the surfaces of optical components. Air-borne dust particles should be kept to a minimum. Dust particles absorb light and heat up.
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Installation Installing the Remote Interlock Connect the 3-pin interlock plug by inserting it into the connection port; turn the plug's locking collar clockwise until finger-tight. The body of the plug is polarized to prevent incorrect insertion. Figure 3-2 Remote Interlock Plug Connection WARNING Ensure that the unit is turned off and that the power cord is disconnected from the outlet before connecting or...
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003 and newer is SP- 1094580 (female pins). 3.2.5 Required Tools for Installation The following tools are required for installing the M22 system and various optional modules: • Standard tool kit • external USB keyboard •...
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The system has passed full quality assurance testing before shipment and should be operational upon delivery. The M22 should be positioned in close proximity to the electrical outlet to which it will be connected; this is in order to avoid accidents involving the power cable lying loose on the floor.
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1. Verify that the shipping box is intact and check the shock indicator on the box to make sure that the crate has not been subjected to shock. If it has, notify Lumenis offices and your insurance office before opening the box.
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Installation shock indicator Tilt indicator Figure 3-4 Shock and Tilt Indicator Labels 2. Using a box cutter or a pair of scissors, cut the 2 bands wrapped around the system box (see Figure 3-5). Note To prevent injury, use two hands when cutting the bands; cutting the bands might cause the bands to fly off.
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Service Manual Cut 2 bands Figure 3-5 System Carton Unpacked 3. Using a box cutter or adjustable knife, cut the top cover tape down the middle, and the tape on the sides (see Figure 3-6). Figure 3-6 Cutting Tape on Box 3-10...
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(see Figure 3-8). accessories Universal IPL handpiece case Figure 3-8 Removing Handpiece Case and Accessories Box 6. Remove the cardboard dividers protecting the M22 system (see Figure 3-9). Figure 3-9 Removing the Cardboard Dividers PB-1042431 Rev D 3-11...
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Service Manual 7. Lift the box up over the M22 system and remove it from the base (see Figure 3-10). Figure 3-10 Removing Box 8. Using the unit handles, lift the system and remove it from the box base (see Figure 3-11).
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Installation Note Before connecting the system components, inspect the individual components, cables, and electrical connections for dirt, debris, or damage. Check all electrical and umbilical cables to ensure that they are not frayed or split, and ensure that they are positioned securely such that they will not interfere with system operation.
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Seat the handpiece in its cradle. 3.3.4 Light Guides and Filters The M22 system’s platform offer a molded tray for storing the light guides and filters for the Universal IPL and Multi-Spot Nd:YAG handpieces. The tray is under the hinged cover on the front panel.
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Installation Figure 3-14 Filter and Light Guide Storage Note The Q-Switched Nd:YAG treatment tip & the lens assembly tip do not fit in the above tray. When not in use they should be stored in their supplied box. 3.3.5 Filter Assembly Connection and Release •...
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Service Manual Caution Take care not to allow the lightguide assembly to fall to the floor. It is very important to keep the filter clean at all times, otherwise it can damage the filter coating. 3.3.6 IPL SapphireCool Light Guide Installation Caution Clean the lightguide only after it has cooled and not immediately after treatment.
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Installation To remove the lightguide assembly from the handpiece, open the latch and grip both sides of the lightguide to pull it out from the bottom. PB-1042431 Rev D 3-17...
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MIN. LEVEL and MAX. LEVEL marks on the reservoir. Note For water refilling/draining for the M22 with ResurFX module, see Filling the Water Tank on the ResurFX Module on page 3-106 The cooling system should always be drained when the system may be subjected to a freezing environment (cold storage, air freight, etc.).
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Figure 3-17 Refilling the Water Tank 3.3.8 Initial System Testing Prior to clinical use, test out the M22 system to verify that the system, including its built-in safety features, is operational. Read the safety chapter before turning on the system.
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Service Manual Refer to 3-18: For initial system testing it is important to know Figure the locations of the touch-screen (1), the start button (2), the laser shutoff knob (3) and the laser/light emission indicator (4). Figure 3-18 Control Panel Cables Connection Instructions Before connecting the system components, inspect the individual components, cables, and electrical connections for dirt, debris, or...
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Installation Figure 3-19 Power Cable Receptacle 2. Secure the cable to its receptacle by pulling down the spring lock. 3. Connect the cable plug into the main wall outlet. System Startup Refer to Figure 3-18: 1. Make sure that the emergency stop button is not engaged (pressed down).
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Remote Interlock Fault, Please verify Treatment Room door is closed. 4. If the system does not display the error message and remains in mode, discontinue use and report to Lumenis Service. Ready Emergency Stop Button Check The Emergency Stop button is designed to disable laser emission when pressed.
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Installation 3.3.9 Testing the System’s Functional Operation First time operation of the system includes the following procedures: • Turning on the system and adjusting date and time via the BIOS (see Figure 3-20). • Filter ID Verification (see Filter ID Verification on page 3-52).
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Service Manual Figure 3-20 Entering BIOS 3. Using the keyboard up/down arrows, navigate to Standard CMOS and press the Date & Time screen appears (see Features Enter; Figure 3-21). Figure 3-21 Date & Time Screen 4. Using the keyboard arrows, navigate to the Date or Time: Up/Down •...
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Installation 5. Using the buttons, adjust the date and time PageUP/PageDown values: Note PageUP decreases the value; PageDown increases the value. 6. After setting the date and time, press on the keyboard to save the values. 7. A message “Save to CMOS and Exit? Y/N” appears (“Y” is default; 3-22).
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• System Controller DSP Software Installation (Section 3.4.6) For Systems with Kit Includes: Order Series Number Part Number 001,002 1. Replace M22 interface FCR000158 (SW V1.0) module 2. Replace water level with flow switch SW Upgrade to V2.0 1. Install 24V AC AUX filter FCR000300 2.
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Electro-Static Discharge (ESD) band. 3.4.2 Installing the 24V AC AUX Filter Harness As part of improvement for reducing noise in the M22 system, a 24V AC AUX filter harness was installed on the output line of the 24V AC of the charger.
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Service Manual Figure 3-23 24V AC AUX Filter Harness To install the 24VAC AUX harness, do the following: 1. Turn off the system and disconnect the plug from the main wall power. 2. Remove the PC unit (see PC Unit Assembly Replacement on page 10-8).
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Installation Figure 3-25 Connecting the 24V AC AUX Filter Harness (1) 6. Connect the female side of the harness to the charger. Secure with the plug’s screws (see Figure 3-26). Figure 3-26 Connecting the 24V AC AUX Filter Harness (2) 7.
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Service Manual Figure 3-27 Securing the Harness with Tie Wraps 8. Close the system top cover. 9. Return the PC unit to its location. 10. Operate the system and verify proper operation. 3-30...
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Installation 3.4.3 Add 2 Mounting Pins to 52-Pin Connector Base 1. Turn off the system and disconnect the plug from the main wall power. 2. Remove the PC unit (see PC Unit Assembly Replacement on page 10-8). 3. Open the top cover (see Top Cover Replacement on page 10-9).
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Service Manual 5. Pull out the 52-pin connector base to expose the bottom side of the connector. Figure 3-30 52-pin Connector, Bottom View 6. Take the two pins from the kit and insert them into the two empty holes available on the 52-pin connector base. Insert the screws on the other side to tighten them against the connector base.
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Installation Figure 3-32 Tightening Pins 8. For the rear pin, access the screw to tighten by inserting the long screwdriver under the system’s handle. Figure 3-33 Tightening Pins - Back Pins PB-1042431 Rev D 3-33...
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Service Manual 9. Insert the connector base back into its location and secure with the two large flat screws (see Figure 3-34). Figure 3-34 Connector Base - Final View 10. Close the system top cover. 11. Return the PC unit to its location. 12.
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Installation 3.4.4 Setting the BIOS for Software V3.0 Prior to installing the ResurFX module, the BIOS must be reconfigured according to the settings below in order to accommodate the correct COM address for communication between the system PC and the ResurFX module.
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Service Manual 3. Using the keyboard up/down arrows, navigate to Integrated and press the screen appears (see Peripherals Enter; Figure 3-37). Figure 3-36 Select Integrated Peripherals Figure 3-37 On Board Serial Ports Configuration Screen 3-36...
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Installation 4. Using the keyboard arrows, navigate between the ports Up/Down and enter the correct values for the serial ports according to table: Note Example: Navigate with the Up/Down arrows to Port 1 [Value]; press ENTER; a few selections will appear; select the correct value [2F8] and press ENTER to store the value.
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Service Manual Figure 3-39 Save to CMOS and Exit Prompt 7. BIOS update is complete. Turn the system off and then back on again. 3.4.5 GUI Software Upgrade from 2.0 to 3.0 Required tools • USB “Disk-on-Key” • PC The GUI and Operating System software are located on the Compact Flash (CF) memory attached to the industrial computer module.
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Installation Figure 3-40 Login Screen 2. Login as Service; ( ); the Select Mode screen appears (see 1111 Figure 3-41). Figure 3-41 Select Mode Screen 3. Take the USB Disk-On-Key with the software to be installed (see 3-42) and insert it into its connection port at the back of the Figure system (see Figure...
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Service Manual Figure 3-42 Software Installation Files Figure 3-43 USB Connection Port 4. Press ; the Utility screen appears (see Utility Figure 3-44). Figure 3-44 Utility Screen 3-40...
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Installation 5. In the Utility screen, press (see 3-45); the Update Machine Figure Updates screen appears (see Figure 3-46). Figure 3-45 Utility Screen - Select Update Machine 6. In the Update screen, select ; the Software Software Update Upgraded screen appears and automatically starts to upgrade the system with the new software version 3.0 (see Figure 3-46).
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Service Manual Note Please wait until the software process bar starts running (see ; it will take approximately 1.5 minutes to start. Wait until Figure 3-47 the process bar is completed; this may take several minutes. If the process is stopped in the middle of execution, reload version 2.0 first with its presets and then repeat the upgrade to 3.0.
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Installation Figure 3-48 Select Mode Screen- Verify New Software Revision PB-1042431 Rev D 3-43...
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The DSP software is shipped on CD media. Installing the software requires having the software available on a USB "Disk-on-Key" device. Lumenis will deliver the software CD to the FSE, and the FSE should copy the software to the disk-on-key device.
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Installation 1. Press the button on the system's console; the system starts its Start initialization process, until the Login screen appears (see Figure 3- 51). Figure 3-51 Login Screen 2. In the Login screen, type the password by touching the 1111 numbered buttons on the screen and then touch ;...
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Shut Down screen appears (see Figure 3-53). Figure 3-53 Shut Down Screen 4. Press . The M22 Desktop screen appears (see Shut Down Figure 3- 54). Figure 3-54 M22 Desktop Screen 5. Take the USB with all the software files to be installed and insert it...
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Installation Figure 3-55 USB Connection Port 6. In the Desktop screen, press the icon (see My Device Figure 3-56). Figure 3-56 My Device Icon 7. Verify that the USB Disk icon appears on the screen, and double- touch the icon (see USB Disk Figure 3-57).
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Service Manual Figure 3-58 FlashWriter Icon 9. The FlashWriter Screen appears (see Figure 3-59). Figure 3-59 Flash Writer Screen 10. Make sure that , and COM2 Main Erase Program Verify checkboxes are selected. 11. Press the Browse button and browse to open the My Device folder (see Figure 3-60).
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Installation Figure 3-60 Select My Device 12. Double-touch to select file (see USBDisk\MRIPL.OUT Figure 3-61). File Figure 3-61 MRIPL.OUT PB-1042431 Rev D 3-49...
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Service Manual 13. Press . The progress bar runs, executing the Initializing Start Connection, Erasing Flash, and Programming Flash tasks. This may take several minutes to complete (see Figure 3-62). Figure 3-62 Flash Writer Progress Bar 3-50...
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Installation 14. When the Flash installation is complete, a “Verification Successful” message appears (see 3-63), and 2 beeps are heard. Figure Figure 3-63 Verification Successful 15. Disconnect the USB, and press Exit to return to the My Device screen. 16. Turn off the system. PB-1042431 Rev D 3-51...
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Service Manual DSP Software Version Installation Verification 1. Turn on the system. 2. Open the Service screen. 3. Verify that the correct software version appears and that the Controller CRC and “Expected” values are the same. Figure 3-64 Software DSP and CRC Verification 3.5 Post Installation Steps 3.5.1 Filter ID Verification Perform this check with every filter in the set.
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The next steps involve firing the handpiece; wear the appropriate safety eyewear. The M22 system's energy must be checked at least once a year. The calibration check and – if necessary – the calibration procedure are performed only by Lumenis-authorized service personnel.
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Service Manual Turn the power meter (button on left side). Press the red circular button twice. Menu Press the scale (left triangular button) until LASER <.8u is displayed in the upper right corner of the screen (depending on your personal detector). Press the red circular button twice and choose the Menu...
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166-202 81-99 T = pulse width, D=Delay 5. If the readings of the M22 fluence are different from the Ophir power meter readings and are out the acceptable range, perform Universal IPL Handpiece Energy Calibration by Service on 8-60, or replace the Universal IPL handpiece.
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Lumenis and to the insurance carrier. 1. Verify that the shipping box is intact and visually make sure that the box has not been damaged. If it has, notify Lumenis offices and your insurance office before opening the box.
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Installation Figure 3-68 Unpack Multi-Spot Nd:YAG Handpiece 3. Remove the Multi-Spot Nd:YAG accessories and Multi-Spot Nd:YAG handpiece from the box. Figure 3-69 Unpack Multi-Spot Nd:YAG Accessories, Handpiece PB-1042431 Rev D 3-57...
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Service Manual 4. Unwrap and remove the plastic wrap from the handpiece. Note Before connecting the system components, inspect the individual components, cables, and electrical connections for dirt, debris, or damage. Check all electrical and umbilical cables to ensure that they are not frayed or split, and ensure that they are positioned securely such that they will not interfere with system operation.
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Installation Light Guide Assembly Connection and Release The Multi-Spot Nd:YAG handpiece's lightguide assembly can be changed routinely during treatment in order to change the spot size. Refer to Figure 3-71: Connect the light guide assembly by pressing its proximal side into the handpiece's aperture until you feel it 'snap' into place.
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When not in use they should be stored in their supplied box. 3.6.4 Enabling the System for Multi-Spot Nd:YAG 1. Turn on the M22 system; after the system has initialized and the Main screen is displayed, press the Menu button to access the...
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Installation Figure 3-73 Select Mode Screen 2. Press the Update Machine button (see ; the Updates Figure 3-74 screen appears (see Figure 3-75 Figure 3-74 Utility Screen 3. Press the Modules Update button; the Modules Update screen appears ((see Figure 3-75 PB-1042431 Rev D 3-61...
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Service Manual Figure 3-75 Updates Screen Figure 3-76 Modules Update Screen 4. Press ; the prompt “Please insert the USB update key” Start Update appears (see Figure 3-77 3-62...
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Installation Figure 3-77 Prompt to Insert USB Update Key 5. Insert the HASP (USB flash device) into the USB connection port on the system's rear panel and press OK; the update executes and the progress bar appears with the message “Updating...” (this can take up to two minutes).
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Service Manual 6. Press the button to proceed; a progress bar displays the software installation process and a completion message when it is done (see ; press Figure 3-79 Figure 3-79 Upgrade Successful Message Note IMPORTANT: The HASP is for one-time use only; If you attempt to use the same HASP again for another upgrade, Error #311 will (see appear...
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Installation Upgrade Verification After performing the Multi-Spot Nd:YAG upgrade, verify that the upgrade has been completed successfully by observing that the Nd:YAG button is enabled (white) in the Select Mode Screen (see Figure 3-81 YAG mode enabled Figure 3-81 Select Mode Screen with Nd:YAG Mode Enabled After performing the Multi-Spot Nd:YAG upgrade, perform Nd:YAG handpiece calibration using the Multi-Spot Nd:YAG calibration device.
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OK button will launch the calibration process. Refer to 3-82: connect the supplied Multi-Spot Nd:YAG Figure handpiece's power meter to the M22 system's service panel. Carefully follow the on-screen instructions to complete the calibration process. Caution Press and hold the handpiece's trigger until all calibration pulses are complete! Releasing the trigger too early can result in erroneous calibration results.
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Installation 3.6.6 Post-Installation Checks - Nd:YAG Energy Test The calibration check compares the fluence reading on the M22 treatment screen to that of a calibrated power meter. For example, when the 6 mm tip is selected with treatment preset of 20J/cm , the acceptable range of the reading is 5-7J.
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Service Manual Press the button to confirm. Choose value threshold; this will ensure that the OPHIR will not be too sensitive to random noise. Press the button to confirm; the power meter is now ready EXIT for measuring the Nd:YAG handpiece. 2.
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Installation Figure 3-85 Firing Nd:YAG into Power Meter 5. Record the pulse parameters (T1, D1, Fluence) from the table below into the User screen. 6. If the readings are not within the acceptable range value as shown in Table 3-3, perform Nd:YAG Handpiece Calibration Using the 8-93, or replace the Nd:YAG Calibration Device on page...
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Lumenis and to the insurance carrier. 1. Verify that the shipping box is intact and visually make sure that the box has not been damaged. If it has, notify Lumenis offices and your insurance office before opening the box.
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Installation 2. With a box cutter, open the Q-Switched Nd:YAG box. 3. Remove the Q-Switched Nd:YAG accessories and Q-Switched Nd:YAG handpiece from the box (see Figure 3-86). Figure 3-86 Unpack Q-Switched Nd:YAG Accessories, Handpiece 4. Unwrap and remove the plastic wrap from the handpiece. Note Before connecting the system components, inspect the individual components, cables, and electrical connections for dirt, debris, or...
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• when installing ResurFX series 001 on systems with V3.0 V4.0 is already installed for M22 series 008 and ResurFX series 001. This section must be performed prior to the Q-Switched module installation if the system software version is version 3.0. The procedure includes: •...
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Installation Figure 3-87 Software Version • If the first digit of the software version number is 1 or 2, please upgrade the system first to V3.0, following the procedure in the previous section. • If the first digit of the software version is 3, continue with the steps below.
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Service Manual Figure 3-88 Update Machine 4. Insert the flash drive that contains the software (supplied with the kit) to the USB port on the back side of the system. 5. In the Updates screen, press on the button (see Software Updates Figure 3-89).
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Installation Caution Do not interrupt the installation procedure after pressing the start button. Figure 3-90 Software Update - Start Button 7. Once the software installation is complete, the following message appears: “Installation completed successfully, please restart the system” (see Figure 3-91).
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Service Manual 8. When the software update process is complete, turn off the system and then turn it back on. 9. Login to the system and access the screen. Handpiece Selection The Q-Switch handpiece icon appears and the software version number is updated (see Figure 3-92).
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Installation 3.8.2 Enabling the System for Q-Switched 1. Insert the supplied HASP to the USB port located on the back side of the system (see Figure 3-93). Figure 3-93 USB Connection Port 2. In the Handpiece Selection screen, press on the Utility Menu button (see Figure 3-94).
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Service Manual Figure 3-95 Update Machine Button on Utility Menu Screen 4. In the Updates screen, press on the button (see Modules Update Figure 3-96). Figure 3-96 Module Update Button on Updates Screen 5. In the Modules Update screen, press on the button (see Start Update Figure...
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Installation Figure 3-97 Start Update Button on Modules Update Screen 6. Confirm the pop-up by pressing the OK button (see Figure 3-98). Figure 3-98 OK Pop-Up Window 7. When the update process is complete, clear the message by pressing the OK button (see Figure 3-99).
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10. Turn on the system to verify new handpiece is enabled. 3.8.3 Connecting the Q-Switched Nd:YAG Handpiece to the M22 System The Q-Switched Nd:YAG handpiece contains an ID chip with a unique serial number, as well as important parameters such as calibration data and installation date.
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Installation Figure 3-100 Handpiece Connection Port 3.8.4 Inserting Q-Switched Nd:YAG Lens Assembly and Treatment Tips There are two options for performing treatments with the Q-Switched Nd:YAG handpiece: • Four plastic treatment tips in various sizes which are connected to the lens assembly (see 3-101) after it is mounted on Figure the handpiece.
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Service Manual Figure 3-102 Q-Switched Metal Treatment Tips and Protective Cap It is very important to keep the lens assembly clean at all times. The lens assembly should be cleaned after each patient. To clean the lens assembly, first wipe it with a dry cloth. Then clean it with a cloth moistened with ethyl alcohol or isopropyl alcohol.
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Installation Figure 3-103 Q-Switched Nd:YAG Handpiece with Lens Assembly and Treatment Tip 3.8.5 Turning the System On Turn the system back on as described in Initial System Testing on page 3-19. When system initialization is complete, the Main screen will be displayed, with the Q-Switched Nd:YAG handpiece icon enabled for selection (see Figure...
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Service Manual Figure 3-104 Main Screen with Q-Switch Nd:YAG Handpiece Enabled Caution The Q-Switched Nd:YAG handpiece must be calibrated before the first use. Refer to Q-Switched Nd:YAG Handpiece Calibration on page 3-84 3.8.6 Q-Switched Nd:YAG Handpiece Calibration Calibration of the Q-Switched Nd:YAG handpiece is necessary to ensure performance optimization.
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Installation Figure 3-105 Handpiece Calibration Required Message 2. Refer to 3-106: connect the Q-Switched Nd:YAG Figure handpiece's calibration device [ ] to the system's service panel [ Figure 3-106 Connect the Q-Switched Calibration Device to the Service Panel’s Connection Port 3.
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Service Manual Figure 3-107 Tools Button on Q-Switched Treatment Screen 5. In the Tools screen, press the button (see Calibration Figure 3-108). Figure 3-108 Tools Screen - Calibration Button 6. While the system connects to the calibration device, the message seen in will appear.
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Installation Figure 3-109 System Checking Connection to Calibration Device Figure 3-110 Connection to Calibration Device Established, Ready to Start Calibration 7. Remove the lens assembly from the handpiece (if inserted), and mount the handpiece on to the calibration device. Note If you mount the handpiece on to the calibration device prior to the message appearing in you will be requested to remove...
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Service Manual Figure 3-111 Handpiece Removal Message 8. Follow the on-screen instructions to complete the calibration process (see 3-112). Press the safety button and hold the Figure trigger until the process is completed. Figure 3-112 Calibration in Progress Note Press and hold the handpiece's trigger until all calibration pulses are complete.
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If not, read the next note and proceed to upgrade the system to V3.0: Note If the M22 system has SW V 3.0 and the ResurFX to be installed is series 001, upgrade to SW V4.0 using the upgrade kit KT-10026610 (shipped with the ResurFX).
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Lumenis and to the insurance carrier. 1. Verify that the shipping box is intact and make sure that the box has not been subjected to damage. If it has, notify Lumenis offices and your insurance office before opening the box.
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Service Manual Figure 3-114 ResurFX Module Box 3. Remove the accessories box and layer of foam. Remove Figure 3-115 Remove Accessories Box and Foam 4. Lift the ResurFX handpiece and its foam tray out of the box. Set it to the side. Note Do not disconnect the handpiece umbilical from the ResurFX module.
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Installation Figure 3-116 Unpack ResurFX Handpiece 5. Insert your hands into the foam indentations and firmly grasp the ResurFX unit on both sides. Gently and carefully lift it with the handpiece out of the box. Figure 3-117 Unpacking ResurFX Module 6.
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The ResurFX handpiece is permanently connected to the ResurFX module and was tested according to Lumenis specifications. Do not disconnect it from the ResurFX module. 3-94...
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Installation 3.9.3 Lowering the Cart for ResurFX When upgrading the system with the ResurFX module, the cart needs to be modified to a lower position in order to maintain comfortable use. Only a Service CE is authorized to make this modification prior to installing the ResurFX module.
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Service Manual Do the following: 1. Lift the M22 system off of its cart and place it to the side. 2. Using an Allen key, remove the 4 screws holding the cart’s top plate, and then lift the top plate off of the cart (see Figure 3-119).
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Installation 4. From inside the cart chassis, Remove the 4 Allen screws and washers (2 on each side) from the upper level of the chassis (see 3-121). If needed, use pliers to turn the Allen key. Figure Figure 3-121 Releasing Upper Level of Chassis 5.
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Service Manual 7. Remove the lower base block from the cart. Figure 3-123 Removing Base Block from Cart 8. Mount the top part of the cart back onto the base, using the alignment pins as a guide. Figure 3-124 Mounting Top of Cart Back onTo Chassis 9.
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Installation Figure 3-125 Tightening Chassis Screws 10. Re-install the top plate onto the top of the cart. 11. Mount the M22 system back onto the cart. Figure 3-126 Mounting M22 System Back onto Cart PB-1042431 Rev D 3-99...
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Service Manual 3.9.4 Installing the ResurFX Module onto the System 1. Remove the PC unit from the system: From the back of the system, release the metal latches. Figure 3-127 Metal Latches Pull out the locking latch all the way to release the PC unit. Figure 3-128 Locking Latch Carefully lift the PC Unit up and out of the system (see Figure...
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Lift up the ResurFX module. Align the ResurFX module directly on top of the M22 base. Align the front of the ResurFX module with the large front guide pins.
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Note It is very important that the pins on the 52-pin connector are lined up parallel to their female base on the M22 system. If the pins are inserted at an angle, they may break or become bent. To prevent this, make sure the ResurFX module is installed perfectly straight onto the M22 system.
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Installation Figure 3-131 Installation Positioning of ResurFX Module Note The ResurFX module is approximately 15 Kg; special care is needed when mounting it onto the system. 5. Close the locking pins on both the PC unit and the ResurFX module (see Figure 3-132).
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Service Manual Figure 3-132 Closing Locking Pins 6. Close the metal locking latches at the back of the system to secure the module (upper and lower latches). See Figure 3-133). Figure 3-133 Metal Latches 3-104...
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It is important to keep the ResurFX user tip clean at all times. For testing and calibration, use only the ResurFX hollow tool tip in order to prevent damage to the Sapphire tip. Figure 3-134 ResurFX Module Installed on M22 System PB-1042431 Rev D 3-105...
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Service Manual 3.9.5 Filling the Water Tank on the ResurFX Module 1. Insert the Refill tool into the refill/drain port at the back of the system. Note Make sure that the air hole is located on the left side of the port. Push down the metal tab on the system side fitting before inserting the tool.
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Installation Figure 3-136 Filling Water for ResurFX Water Tank Note Do not fill the beyond the MAX level. If the required water level is exceeded, drain the water. (See Figure 3-136 Figure 3-137 MIN/MAX Water Level PB-1042431 Rev D 3-107...
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Service Manual 4. Disconnect the refill tool from the port. Note Do not fill the water beyond the MAX level. If this happens, drain some of the water. 3.9.6 Draining the Water from the ResurFX Module 1. Connect the water drain/refill tool. Make sure it is connected with the open air hole on the left side.
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Installation Figure 3-139 Water Draining PB-1042431 Rev D 3-109...
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Service Manual 3.9.7 Enabling the System for ResurFX 1. Turn on the M22 system; after the system has initialized and the Main screen is displayed, press the Utility Menu button to access the Utility Menu screen (see . The ResurFX mode is Figure 3-140 shaded gray prior to upgrade completion.
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Installation Figure 3-141 Utility Screen 3. Press the Modules Update button; the Modules Update screen will appear (see Figure 3-143 Figure 3-142 Updates Screen PB-1042431 Rev D 3-111...
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Service Manual Figure 3-143 Modules Update Screen 4. Press ; the prompt “Please insert the USB update key” Start Update appears (see Figure 3-144 Figure 3-144 Prompt to Insert USB Update Key 3-112...
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Installation 5. Insert the USB flash device into the USB connection port on the system's rear panel and press OK (Figure 3-145). Figure 3-145 USB Connection Port 6. the update executes and the progress bar appears with the message “Updating...” (this can take up to two minutes). 7.
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Service Manual Figure 3-147 Upgrade Successful Message Note The HASP is for one-time use only; If you attempt to use the same (see HASP again for another upgrade, Error #311 will appear Figure 3-148 Figure 3-148 Error 311 Enable ResurFX Verification After performing the ResurFX, upgrade, verify that the ResurFX Enable procedure has been completed successfully by observing that 3-114...
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Figure 3-149 ResurFX Mode Enabled Connecting the Footswitch If the M22 system is equipped with the optional ResurFX module, its footswitch must be connected; place the footswitch on the floor and plug its power cable into the footswitch connection port. Screw the cable's threaded cap onto the connection terminal securely.
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The energy test checks the energy of the diode laser. The scan shape test checks the performance of the handpiece galvo. The calibration check is performed by Lumenis service personnel, using a calibrated Ophir power meter. To test the ResurFX handpiece, do the following: 1.
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Service Manual Figure 3-150 ResurFX Power Meter Setup 2. Set the pulse parameters according to Table 3-5 on page 3-120; Refer to the numbered items in Figure 3-151: Shape [1] Size [2] Density [4] Energy [7] Select Handpiece “HP” or footswitch (FS) trigger [3]. Press the TEC button to OFF [6].
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Installation Figure 3-151 ResurFX User Treatment Screen Note The test uses different presets for each shape. 3. Attach the ResurFX hollow tool tip to the handpiece to simulate tip connection. The tool tip has no sapphire on it. 4. Firing from a distance of 5 mm into the external power meter’s aperture, perform three shots for each preset and calculate the average value of the fluence.
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Service Manual 5. Verify that the readings are within the acceptable ranges (see Table 3-5). Table 3-5. ResurFX Energy Test Table Shape Density Check 1. Using the ResurFX hollow tool tip, perform a shot of the Square scan shape onto thermal paper, using the parameters in the Shape Density Check Table in Figure 3-152.
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Protect your back! 3.10.1 Moving the Assembled System Some users of the M22 system have more than one treatment location. The system can easily be moved between them if it is mounted on a rolling cart. The only disassembly required is disconnection of the power cable.
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Service Manual 3.11 Installation Report - M22 The checklist below lists the activities performed during installation. Make and fill out a photocopy of this checklist to ensure that all installation activities have been performed successfully. Keep the signed copy for your records. Keep the original blank for further use.
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Installation Installation Check List Site Preparation (Chapter 3) (see Space and Positioning Requirements, Page 3-3) Not OK Description Remarks Lighting Conditions Fire, safety, and first aid equipment (see Electrical Requirements, Page 3-2) Not OK Description Remarks System power line not shared with ...
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Service Manual Unpacking (Chapter 3) (see Unpacking the System, Page 3-7) Not OK Description Remarks Verify that shipping crate is intact. Check the shock indicator on the box to make sure that the crate has not been subjected to shock.
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the water tank. 3.11.1 M22 System Installation and Initial Testing For systems with Multi-Spot Nd:YAG handpiece, see also 3.11.2 Installation and Initial Testing: M22 with Multi-Spot Nd:YAG on page 3-126. For systems with Q-Switched Nd:YAG handpiece, see also 3.11.3 Installation and Initial Testing: M22 with Q-Switched...
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errors Verify handpiece trigger is OK Verify IPL Energy Test within specification 3.11.2 Installation and Initial Testing: M22 with Multi- Spot Nd:YAG Not OK Description Remarks Connect the Nd:YAG handpiece in the handpiece connector.
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Installation 3.11.3 Installation and Initial Testing: M22 with Q-Switched Nd:YAG Not OK Description Remarks Install SW Version 4.0 for Q-Switched Nd:YAG (if needed on systems with V3.0 and ResurFX module 001) Perform Enabling the System for Q- Switched on page 3-77.
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Service Manual 3.11.4 Installation and Initial Testing:M22 with ResurFX Module Not OK Description Remarks Install SW V4.0 for M22 systems if ResurFX has series 001(see Upgrading the System from Version 3.0 to GUI Software V4.0 on page 3-72) Modify the cart for ResurFX height (see ...
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ENERAL ESCRIPTION 4.1 Introduction to the System The M22 is a platform for aesthetic treatment technologies. Offering industry gold standards, the M22 offers technologies essential to today's aesthetic practices: • Intense Pulsed Light (IPL) for skin treatments, the treatment of vascular and pigmented lesions and hair removal.
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Service Manual 4.2 Indications for Use 4.2.1 IPL Skin Treatments The IPL Skin Treatment application of the system (and the delivery accessories that are used with it to deliver light energy) is indicated for use in aesthetic and cosmetic applications requiring selective photothermolysis of soft tissue in the medical specialties of general and plastic surgery, and dermatology.
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General Description The 515–1200 nm intense pulsed light wavelengths are indicated for the treatment of benign cutaneous vascular lesions, including port wine stains, hemangiomas, facial, truncal and leg telangiectasias, rosacea, erythema of rosacea, angiomas and spider angiomas, poikiloderma of Civatte, leg veins and venous malformations. The 1064 nm wavelength produced by the Multi-Spot Nd:YAG laser is indicated for the coagulation and hemostasis of vascular lesions and soft tissue, including treatment and clearance of superficial and deep...
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Service Manual • Reduce pain during and/or associated with light treatment (via partial anesthesia from cooling). • Reduce discomfort during and/or associated with light treatment. • Minimize thermal injury, including thermal necrosis, to non-target skin and skin structures during and/or associated with light treatment, thus reducing possible complications such as scabbing, scarring, hyper- and/or hypopigmentation.
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The system circulates distilled water from the fan- cooled radiator to the handpiece. • Handpieces –the M22 system is designed to operate with a Universal IPL (Intense Pulsed Light) handpiece, a Multi-Spot Nd:YAG laser handpiece, a Q-Switched Nd:YAG laser handpiece, and a ResurFX handpiece.
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M22 system.This product, Figure 4-1 as all Lumenis products, is designed and manufactured according to the highest quality standards, ISO 13485, by which Lumenis is certified. Figure 4-1 M22 System Controls (with optional ResurFX Module)
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General Description Figure 4-2 Block Diagram 4.3.1 System Console The system console is the operational heart of the system. It contains the high voltage modules, the control and monitoring modules, the power supplies and the cooling system. 4.3.2 Control Panel and Monitor The user interacts with the system through the control panel located on the system console (see 4-1), or through the touch-screen...
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Service Manual Touch-Screen Monitor The touch-screen monitor displays information on the status and settings of the M22 system. The various service screens are described System Software Modules on page 5-11. Communication with the system is performed by means of the touch- screen monitor.
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• Store the IPL filters and light guides in the tray according to the handpiece types installed. Make sure the IPL filter labels are facing Figure 4-3 M22 Filter and Light Guide Storage 4.3.3 Service Panel The service panel is located on the bottom of the system's the rear panel...
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2. Remote interlock connection port 3. Nd:YAG calibration device connection port 4. Main on/off switch 5. Power cable connection port 6. Plug security bracket Figure 4-4 Service Panel Caution Do not connect any cables to the M22 system’s LAN connection port. 4-10...
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General Description External Equipotential Ground Connection For equipotential (equalization) earth connection, use the equipotential earth terminal on the system's service panel. WARNING Use the system only when it is properly grounded via the protective earth terminal. Remote Interlock Connection Port The remote interlock is a safety feature that disables the laser if the treatment room door is opened or the interlock plug is removed while the system is in Ready mode.
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Figure 4-5 Remote Interlock Connection Footswitch Connection If the M22 system is equipped with the optional ResurFX module, its footswitch must be connected; place the footswitch on the floor and plug its power cable into the footswitch connection port. Screw the cable's threaded cap onto the connection terminal securely.
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General Description Figure 4-6 Footswitch Connection Port Nd:YAG Calibration Device Connection Port This is the connection location of the calibration device for calibrating the Multi-Spot Nd:YAG handpiece (see 4-4) Refer to Chapter Figure or complete information on the Multi-Spot Nd:YAG handpiece. 5.9.3 Main On/Off Switch This is a master switch (see...
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• Multi-Spot Nd:YAG laser handpiece • Q-Switched Nd:YAG laser handpiece • ResurFX laser handpiece The M22 console incorporates one handpiece connection port that accommodates either the Universal IPL, the Multi-Spot or Q-Switched Nd:YAG handpiece, and a second connection port for the ResurFX laser handpiece.
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General Description 4.4.3 Fluence The amount of energy in J/cm to which the treated area is exposed. 4.4.4 Number of Pulses Energy is delivered in a single pulse or divided into two or three sub- pulses. Applying energy in pulse sequences allows better control of the delivered energy, and enables the skin to cool down between sub- pulses, thus reducing the likelihood of adverse effects.
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™ SapphireCool Light Guide The M22 system light guides are made of Sapphire and provides treatment footprints of 1.2 and 5.25 cm respectively for 8 x 15 and 15 x 35 mm light guides.The light guides are cooled by a thermo-electric cooler (TEC).
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General Description 4.4.8 Multi-Spot Nd:YAG Handpiece The Multi-Spot Nd:YAG handpiece is designed to operate with the Lumenis M22 aesthetic treatment system. The handpiece generates laser beam pulses when the trigger is pressed. The Multi-Spot Nd:YAG handpiece incorporates a solid state Nd:YAG laser, operating at a wavelength of 1064 nm.
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Service Manual Nd:YAG Spot Sizes The Multi-Spot Nd:YAG handpiece provides two spot sizes (2 x 4 mm rectangular, and 6 mm round). Each spot size requires a different light guide assembly. The light guide assembly is replaced by the user. The Multi-Spot Nd:YAG handpiece recognizes automatically which light guide assembly is currently installed.
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General Description Figure 4-9 Q-Switched Nd:YAG Handpiece Q-Switched Nd:YAG Spot Sizes The optional Q-Switched Nd:YAG handpiece provides one lens assembly tip & five treatment tips which differ by their spot size (2.0, 2.5, 3.5, 5.0 & 6.0 mm) The Q-Switched Nd:YAG handpiece recognizes that a lens assembly treatment tip is inserted.
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Service Manual Q-Switched Nd:YAG Safety Switch & Indicator The Q-Switched Nd:YAG handpiece is equipped with a safety switch which must be pressed before laser emission. The safety switch must first be pressed before pressing the laser trigger (not simultaneously). It enables laser emission only within an allotted time interval (35 seconds).
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General Description Figure 4-10 ResurFX Handpiece PB-1042431 Rev D 4-21...
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Service Manual 4.5 System Software The system software serves the following major purposes: • To enable the system to select optimal treatment parameters for every patient, according to the specific parameters input by the user. • To control the system's operation and to prevent the occurrence of safety hazards.
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General Description 4.6 System Specifications Universal IPL Multi-Spot Q-Switched ResurFX Nd:YAG Nd:YAG Intense Pulsed Energy Source Laser Laser Laser Light Wavelength (nm) 515 - 1200 1064 1064 1565 Optical Filters 515, 560, 590, (nm) 615, 640, 695, 755 Light guide/Tip 2 x 4 mm, 2,2.5, 3.5, 5 and 8x15 mm (1.20 cm...
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Service Manual 4.7 Environmental Requirements 4.7.1 Air Quality: The system should operate in a non-corrosive atmosphere. Corrosive materials such as acids can damage electrical wiring, electronic components and the surfaces of optical components. Air-borne dust particles should be kept to a minimum. Dust particles absorb light and heat up.
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Functional Description H A P T E R UNCTIONAL ESCRIPTION 5.1 Major System Components The M22 system is comprised of the following major components: • Touch-Screen Monitor • GUI Industrial Computer • Interface Module • HVPS (Charger) • Capacitor Bank •...
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PC. 5.1.1 General System Description The M22 system is designed to receive line voltage of 100 – 230VAC (±10%) from the power cable connector. The voltage passes through two main surge-protection, 4 Amp fuses (the system has no circuit breaker), and through the On/Off keyswitch and the emergency shutoff button.
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(LVPS). The power output of the LVPS goes through a fuse board in the service panel. presents a general block diagram of the M22 system's Figure 5-1 components:...
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Service Manual Figure 5-1 M22 System General Block Diagram...
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Communication with the M22 system is performed by means of a touch-screen monitor. The 8.4” SVGA color touch-screen monitor is tilted, displaying information on the status and settings of the M22 system, and is the main user interface. All commands are entered into the system by “pressing” (touching) the appropriate “buttons”...
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Service Manual Figure 5-2 Display Module Block Diagram...
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Functional Description 5.3 Industrial PC Figure 5-3 PC and Display System Connection Block Diagram 5.3.1 Connections The industrial PC module incorporates the following connections: – connects to the GUI PC service panel, may be used for Ethernet network connections. PB-1042431 Rev D...
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Service Manual – connects to the GUI PC service panel, will be used for USB (1) software upgrade installations stored on a portable (Disk-on-Key) media. – connects to the display's touch-screen controller USB (2) – HASP connector USB (3) – for future modules USB (4) –...
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Functional Description External Connections • 1 USB port for any supported USB application. This USB port supports the USB hub to enable simultaneous connections; for example: a keyboard, mouse, and disk-on-key. • Ethernet port - optional Inputs • 5 VDC from the interface module •...
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Service Manual 5.4 System Software 5.4.1 Screen Flow The system supports user inputs from GUI controls by means of touch screen. It supports both user and service operational modes and GUI controls. illustrates the screen flow: Figure 5-4 Figure 5-4 Screen Flow 5-10...
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Figure 5-5 the system. Figure 5-5 User and System Interface Flow 5.4.2 System Software Modules The M22 system's software suite is divided into two modules: • PC (GUI) software • Micro-controller software PB-1042431 Rev D 5-11...
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PC (GUI) Software ® This software module was designed with the Windows (Embedded) operating system to provide the Lumenis M22 graphic user interface. The CE (Embedded) operating system precludes many normal desktop computer features in order to reduce its size and complexity, and still offer a user-friendly, easy to use environment.
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Functional Description Figure 5-6 User Main Screen Treatment Screens The M22 system has three operating modalities, one for each handpiece, accessed through three treatment screens (see Figure 5-7, 5-8, and Figure Figure 5-10). The left side of all treatment screens displays the connected handpiece (1), treatment mode (2) and pulse counter (3).
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Functional Description Figure 5-9 Q-Switched Nd:YAG Treatment Screen Figure 5-10 ResurFX Treatment Screen For a complete description of User mode, refer to the Operator Manual. PB-1042431 Rev D 5-15...
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Service Manual 5.4.4 Service Mode All the conditions monitored in Treatment mode are monitored in Service mode. Firing pulses is allowed if no critical error occurs. Monitored statuses are displayed in diagnostic screens. Accessing the Service Module Screens on page 8-1.
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Functional Description 5.5.1 Interface Module Functional Description The Interface module has three major activities: 1. Being interface between all system’s modules (Power Supply, Switching Module, handpiece, Cooling System, service panel, PC- Display and additional modules). 2. Incorporates logic circuits, amplifiers and D/A. 3.
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Service Manual to the Power Supply the charger discharges the capacitor bank. When the capacitors are fully discharged the Interface module receives an “End of Dump” status from the Power Supply, which is delivered to a DSP I/O. This status can be monitored by the service engineer. An emergency line is sent from the Interface module to the Power Supply.
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Functional Description The Interface module delivers the TEC voltage, received from the Power Supply, to the handpiece. TEC voltage is delivered via two different lines due to TEC high current consumption. TEC voltage readings are available for the service engineer. There is one wire communication between the Interface module (to DSP) and the handpiece.
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Service Manual The Interface module delivers to the DSP an indication of handpiece connection using the ACK line. The ACK line becomes active while the handpiece is connected properly. Without ACK line active no sub- system will be active by the SW (Cooling, SWM, charger, etc.). ACK line status indication is available for the service engineer.
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Functional Description When the user sets the required fluence it is translated into voltage between 0-3V (DSP output via a D/A on the Interface board). This voltage is sent to the Switching module via a “drive current” line, and will be used as the lamp current setting. This current may be set manually by a service engineer.
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“head ID”. HID data is transferred to the DSP via one wire line. Additional Module Connection The M22 supports additional modules as they merge. Additional modules can be connected to the system using the Intermodule connector (52-Pin connector). Every module has I C, one wire and CAN bus communication lines;...
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Functional Description which goes between all switches (as they merge). When all switches are pressed this ground line comes back from the PC-Display unit to the Interface module, and indicates the DSP software (via FPGA) that all modules are installed properly. Module closed status indication is available for the service engineer.
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Service Manual Figure 5-13 LVPS and Power Supply Location 5-26...
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Functional Description 24V DC Power Supply: • Input: Main AC power • Output: 24V DC LVPS Board: • Board inputs: • J1 gets direct 24V DC from the LVPS • J5 12 V DC on signal from the Charger • J2 gets commands from the Interface Module to enable power o Switching module o Pump Board outputs:...
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Service Manual Figure 5-14 Charger Block Diagram 5.6.1 General Principle of Operation The charger and 24V DC power supply are operated by mains input (100-240V AC). Once this input is available, the charger controller and 24V DC power supply is activated, and the ON/OFF switch power is delivered to the ON/OFF Switch.
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Functional Description When the charger receives a “charge” command, an output of 550V to the capacitor bank is enabled. In this mode the charger delivers energy to the capacitor bank for discharging to the main handpiece connector using the switch module, or for delivering two lines of 24VAC to additional modules (auxiliary option).
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Service Manual Figure 5-15 LVPS Block Diagram 5.6.2 Logic Description The Charger delivers 3.3V to the ON/OFF switch via SW_POWER line, once mains input exist. Pressing the ON/OFF switch will send this voltage back to SW_ON_OFF line, which will operate the power supply.
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Functional Description delivered to the Interface module, being used for both water pump and water level sensor. The system’s software enables the pump voltage once the controller is working. Although pump voltage is delivered to the Interface module, the pump will not start working until an additional command line is active.
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Service Manual is controlled by the system’s software. This TEC voltage is delivered to the Interface module, and is delivered to the TEC of the handpiece module from there. Charging to Capacitor Bank The capacitor bank is charged for 550V once the charger receives a “charge”...
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Functional Description End of Charge Fully Dump Capacitor bank fully dumped Green Charging/Discharging Capacitor Bank is fully Charged Green Illegal State Green Green 5.7 Capacitor Bank The capacitor bank consists of 4 electrolytic capacitors. The capacitors are connected in a series/parallel configuration that allows charging of up to 550 V (constant).
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Service Manual 5.8.1 Signal Details 24VDC power – power from the HVPS, received upon software enable command to the power supply. This DC voltage powers the simmer board, the HV relay and SWM internal components. Drive current: 0-3VDC representing the required lamp current following the user GUI fluence demand.
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Functional Description Capacitor HV: The capacitor bank is charged with 550VDC. Lamp HV: Discharged voltage from the capacitor bank via the IGBT. For each IGBT_trigger command, the IGBT is operated and the capacitor bank discharges the energy to the lamp. GND: Ground is connected to the HV relay and operates the HV relay to connection status.
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Service Manual 5.9 Handpiece Components 5.9.1 Handpiece Connector The M22 handpiece's connector (see 5-18) incorporates the Figure following: • – D-type, 24-pin connection port for data Data Transfer Port transfer • – the HV (High voltage) port incorporates two HV Connection Port high voltage connection points and ground points, which come into contact with the lamp electrodes.
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Functional Description Figure 5-19 Handpiece Connection Block Diagram The M22 system is designed to operate with a Universal IPL (Intense Pulsed Light) handpiece or a Multi-Spot Nd:YAG laser handpiece. PB-1042431 Rev D 5-37...
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Service Manual 5.9.2 Universal IPL Handpiece represents the Universal IPL handpiece block diagram. Figure 5-20 WATER WATER FAST CONN FAST CONN FAST CONN LIGHT LIGHT LIGHT LIGHT IPL LAMP IPL LAMP IPL LAMP IPL LAMP CAVITY CAVITY CAVITY CAVITY FAST CONN FAST CONN FAST CONN WATER...
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Functional Description maximize its effectiveness, the lamp is situated within a highly reflective housing (Reflector) which directs all of the light towards the lightguide. During operation, the lamp generates a large amount of heat energy which is removed by a constant flow of water from the cooling system.
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Service Manual Trigger Buttons The Universal IPL handpiece has three trigger buttons at three different locations (for right and left handed users and different grips). The light pulse can be activated by pressing any of the trigger buttons. Head Circuit Board The head board contains control and communication circuits of the handpiece.
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Functional Description 5.9.3 Multi-Spot Nd:YAG Handpiece represents the Multi-Spot Nd:YAG handpiece block Figure 5-21 diagram. FAST CONN FAST CONN FAST CONN WATER WATER FOR WATER FOR WATER FOR WATER CAVITY WATER WATER WATER LIGHT LIGHT LIGHT LIGHT LAMP AND CAVITY CAVITY FAST CONN FAST CONN...
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Service Manual • light guide assembly that determines the spot size and delivers the laser beam to the treated area. • Light guide TE cooler • built-in mechanical shutter • Calibration device (for details, see IPL Handpiece Calibration Using the IPL Calibration Device on page 8-69).
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Functional Description The diameter of the laser beam which is generated within the handpiece is 9 mm.Therefore, by using smaller diameter lightguides, a smaller spot size (and larger fluence) can be achieved. The lightguide assembly has a coded surface of physical grooves which is different for each spot size.
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Service Manual • Hot water tube • Cold water tube • High voltage wires (carrying HV pulses from the Switching module) • Control signal wires (TEC,I C and ID) The head connector also holds the Head ID chip which contains data on the handpiece.
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Functional Description Cooling system activation is controlled by the system’s DSP via the FPGA. Activating each element is by enabling the element’s voltage, by sending enable command to the power supply. Fan speed is controlled by the system’s software depends on water temperature.
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Service Manual Water Level Flow Sensor The water level flow sensor status is delivered to the DSP via the interface module, indicating that the water flow is coming out of the pump in the correct direction and amount of flow. Water Level Sensor (series 002 only) Level sensor status is delivered to the DSP via the Interface module.
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Functional Description Block Diagrams presents a block diagram of the cooling system with the Figure 5-22 water level flow sensor: Figure 5-22 Cooling System Block Diagram - with Water Level Flow Sensor illustrates the water flow of the cooling system with water Figure 5-23 level sensor (for series 002 only): PB-1042431 Rev D...
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Service Manual Figure 5-23 Cooling System Water Flow Diagram - with water Level Sensor (Series 002 only) 5.10.1 Water Tank The water tank is the main reservoir of the cooling system. The water tank hold a maximum of 900 cc. An external level sensor located outside of the water tank constantly monitors the water level.
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Functional Description 5.10.3 Flow Switch A flow switch connected between the handpiece and heat exchanger. It continually monitors the rate of water flow through the cooling system. If the water flow drops to below the minimum allowed value (e.g. due to a leak), the flow switch sends an error signal to the Cooling Control.
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Service Manual temperature sensor radiator Figure 5-24 Radiator and Fan Assembly 5.10.5 System Temperature Sensor The cooled water from the radiator passes through a thermal switch and a temperature sensor. The temperature sensor continually monitors the water temperature and reports it to the Cooling Control. The thermal switch acts as a thermostat.
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ResurFX Module H A P T E R FX M ESUR ODULE 6.1 Introduction The ResurFX module is indicated for use for the following dermatolog- ical applications: • Coagulation of soft tissue. • Skin resurfacing procedures. • Treatment of dyschromia, such as but not limited to melasma. •...
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Service Manual Figure 6-1 ResurFX Module Control Panel When installing the ResurFX module, one block from the base of the cart must be removed in order to lower the cart to the proper height.
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ResurFX Module Figure 6-2 ResurFX Module with Cart - Final Installation 6.2 Functional Description represents all the systems main functional modules with the Figure 6-3 ResurFX module. PB-1042431 Rev D...
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Service Manual Figure 6-3 ResurFX Functional Modules Diagram...
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ResurFX Module The product is divided into the following main sub-assemblies: PC & Display Unit touch-screen Basic Unit Interface & Main Controller Switching Module Cooling System: • water reservoir • coolant pump • radiator • fan • flow switch sensor •...
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Service Manual is a block diagram illustrating the ResurFX module main Figure 6-5 components. Figure 6-4 ResurFX Block Diagram is a block diagram illustrating the ResurFX module Figure 6-5 interface with the M22 system.
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ResurFX Module Figure 6-5 ResurFX Module Interface Diagram 6.3 Module Specifications The following list describes the ResurFX module technical specifica- tions. • Energy Source: Diode Laser • Wavelength: 1565 nm • Fluence range: 10 - 70 mJ • Pulse repetition Rate: 0.5, 1, 3 seconds •...
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• LVPSA - Low voltage power supply– this power supply block is designed to supply all the required low voltages: cooling system (+24V TEC, pump) and scanner system. The DC input for this block is the 24VDC from the M22 low voltage power...
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ResurFX Module supply. The 24V DC from the M22 LVPS is passed via the 52- pin connector. • AC/DC converter: The module consists of AC to DC converter and converts the 24VAC Aux. power supplied by M22 main console to 25VDC. The converted DC output provides the input power for the fiber laser module only, controlled by a relay.
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The main controller is responsible for operation and monitoring of all internal subsystems of the module. The controller is powered from the M22 inter-module connector by 12V DC. Internal power supply produces 3.3 VDC for DSP, MCU and other logic elements, 1.8 V DC for DSP core, 5 V DC for analog circuitry and for the scanner controller.
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ResurFX Module presents the ResurFX main controller board block diagram. Figure 6-7 Figure 6-7 ResurFX Controller Block Diagram presents the ResurFX main controller board electrical Figure 6-8 diagram. PB-1042431 Rev D 6-11...
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ResurFX Module 6.4.3 Scanner Controller Controls and monitors scanner operation. The scanner communicates with main controller using Can-Bus communication and discrete lines. The scanner controller includes the DSP software and micro-controller software. 6.4.4 Scanner Controller Board The scanner controller board controls the beam position by translating commands from the user interface PC into precise motion of the galvo motors that control the scanner’s mirror to create specific shapes for each application.
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Service Manual Scanner Controller Board Power Input voltage: + /-15V DC -+5V DC 0.1 Amp Output Voltages: +15V ±5%, 2 Amp -15V ±5%, 2 Amp +3.3V ±1%, 0.3 Amp +1.8V ±1%, 0.5 Amp Isolation: Input to output 2500V DC illustrates the scanner module electrical diagram. Figure 6-9 Figure 6-9 Scanner Module Electrical Diagram 6-14...
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ResurFX Module Galvo Position Demodulator Figure 6-10 Galvo Position Demodulator ResurFX Beam Synchronization Point to Point Scanning After the scanner is positioned on the first scan point it sets AT_POS indicating that the position is reached and lasing can commence. Upon receiving the NEXT_POS interrupt the scanner moves to the next point and sets AT_POS again.
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Service Manual Figure 6-11 Galvo Control Closed Loop 6.4.5 Cooling System The cooling systems consists of a water pump, fan, filter, radiator, reservoir, Thermal sensor, flow switch, and TEC which are responsible for the cooling of the handpiece tip. Note The cooling system uses distilled water only.
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ResurFX Module Figure 6-12 ResurFX Cooling System Diagram Water Tank The water tank can be filled or drained by the CE by using the water refill/drain tool. The min/max water level of the water tank can be viewed through the grill at the back of the system. The water tank contains a LED board to enable easier viewing of the water level for the user.
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Service Manual Temperature Sensor The temperature sensor measures the coolant temperature. If the temperature exceeds the accepted range, an error occurs. The sensor is located on the radiator. The fan’s function is to cool the radiator. If the temperature of the radiator is above the acceptable range, an error is displayed.
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ResurFX Module Draining the Water: 1. Connect the water drain/refill tool. Make sure it is connected with the open air hole on the left side (see Figure 6-13). push down to release air hole on left side Figure 6-13 Refill/Drain Port 2.
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Service Manual Figure 6-14 Filling Water for ResurFX Water Tank 4. Disconnect the refill tool from the port. 6.5 Fiber Laser Module When the laser is operated, the fiber laser communicates with the main controller using discrete lines. It has an option to communicate with external PC using serial port.
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When the M22 system is equipped with the optional ResurFX module, its footswitch must be connected; place the footswitch on the floor and plug its power cable into the footswitch connection port. Screw the cable's threaded cap onto the connection terminal securely.
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Service Manual Figure 6-16 ResurFX Footswitch and Connector 6.7 ResurFX Handpiece The optional ResurFX handpiece incorporates a laser operating at a wavelength of 1565 nm. The handpiece is based on a galvanometric scanner for delivery of fractional patterns. The scanner connects to the fiber laser and to the scanner controller.
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ResurFX Module The handpiece houses the mechanisms that generate and deliver the laser pulse. It includes the following: • Tip identification components • Tip cooling components + PT100 • Sapphire Lightguide tip – 18 mm Ø • Umbilical with handpiece connector •...
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Service Manual Figure 6-18 Handpiece Optical Path and Tip Connection 6.7.1 Trigger and Tip Identification The trigger switch and tip identification are connected to the main controller. The tip has a mechanical usage identification. 6.7.2 Aiming Beam The aiming beams turns on when the module is on. The aiming beam density is controlled via the GUI.
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ResurFX Module Figure 6-19 ResurFX Handpiece Connector - System Side Figure 6-20 ResurFX Handpiece Connector PB-1042431 Rev D 6-25...
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Service Manual 6.7.4 Lasing Control Emergency Stop Button This is a two-position, normally released, push-type button for emergency situations. The button actuator is a large, red mushroom- shaped knob that is operated by pressing in. To release the switch to its normal position, rotate the knob (direction is marked on the knob's face).
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Service Manual 6.8 ResurFX Software The software uses the PC for GUI and non-real time functionality. • The software uses controllers to perform real time functionality and system monitoring. • The software supports several treatment modules (treatment modules are: IPL, Nd:Yag and ResurFX): •...
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ResurFX Module Nominal Output Power Range in% Sets the out of range threshold values for the output power alarm. Default value is ± 10% and must operate in Pulsed mode. Output power alarm is activated if at least one of the two monitored output signals gets out of this nominal output power range.
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In this screen each user selects his preferences parameters. The preferences contain: • “Default clinical indication preset” is the default preset selection (Lumenis presets or User presets) • “Language preferences” - the user selects the GUI language. Languages available: English (default), French, Spanish, German,...
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• “Sound preference” - select turn the sound on or off indicating a fault or error has occurred. The preferences factory default parameters are: Lumenis preset as default, GUI language – English and sound- ON for fault or Error. Treatment screen •...
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The ResurFX module alerts the user when the tip temperature reaches +48°C. Handpiece ID / Tip ID Each handpiece includes the Lumenis chip ID that identifies it. The ID is read on system startup. When the system identifies the handpiece the system enables operation of this module.
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ResurFX Module When setting the charger to “Charge” and the Aux IO is ON the charger stabilizes the voltage to reach 24V in the auxiliary line. The capacitors voltage will be any voltage between 0 -550 V When setting the charger to “Dump”, regardless of the state of the Aux IO, both voltages (Aux and Capacitors) will be 0.
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Service Manual 6.8.3 ResurFX Module Screens Service Mode has a series of screen which are specific to the ResurFX module. They are: • Module Info • Power Supply • Cooling System • External Indication • Handpiece • Scanner • Fiber Laser •...
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ResurFX Power Supply Screen The Power Supply screen displays the ResurFX power supply’s various voltages and M22 capacitors’ voltage. Figure 6-25 ResurFX Service Screen - Power Supply Tab PB-1042431 Rev D 6-35...
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Monitors the -15V entering the scanner 5V Scanner 5V_SCN Monitors the -15V entering the scanner M22 Cap. M22 Cap AD Monitors M22 capacitor Voltage voltage ResurFX Cooling System Screen The ResurFX Cooling service screen monitors the operation of the ResurFX cooling system.
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ResurFX Module Component Component Controller Description Name Type Name 12V pump P12V_PUMP Monitors the pump voltage Pump On/Off IO Out PUMP_ON_OF Operates the pump Water COOL_TEMP(L Monitors the cooling water M-35) temp. Flow Switch IO in IN_5P/ Indication of cooling FLOW_SWITC system flow Controller...
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Service Manual ResurFX External Indication Screen The External Indication screen operates and monitors the external indicators provided from M22 console. Figure 6-27 ResurFX Service Screen - External Indication Tab Component Name Component Controller Description Type Name Interlock status IO in...
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ResurFX Module ResurFX Handpiece Screen The Handpiece screen monitors and operates all functionalities of the handpiece. Figure 6-28 ResurFX Screen - Handpiece Screen Component Component Controller Description Name Type Name Head IO in Head_EXST Indicates when the connection handpiece is connected. Source Select IO out TRG_SOURCE...
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Service Manual Source Select IO out TRG_SOURCE _SEL_2 Trigger IO in IN_3P/ Reads value of trigger Switch 1 TRG_SW_1 switch 1 (AH). The input source selected by trigger source select Trigger IO in IN_6P/ Read value of trigger Switch 2 TRG_SW_2 switch 2 (AL) TIP_TEMP(PT1...
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ResurFX Module ResurFX Scanner Screen The scanner screen monitors the functionality of the ResurFX scanner. Figure 6-29 ResurFX Screen - Scanner Screen Component Component Controller Description Name Type Name Shape Combo Box Selects the shape Selection Shape Size Edit Box Selects the shape size Density Edit Box...
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Service Manual Scan time Edit Box Estimated time for the total scan time (in seconds) Scan ! Button Performs a scan when pressed Laser IO out Sets the laser operation to operation ON or OFF during the scan, if the laser if OFF when pressing the scan button, the scan still performs but without...
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ResurFX Module Figure 6-30 ResurFX Screen - Fiber Laser Screen Component Component Controller Description Name Type Name Power Control FL_PWR_CTRL Set the fiber laser power by adjusting the PWM (0- 4V is 0-15W) CW Laser IO out FL_Lasing Sends command to Operation operate the laser in CW, the number of seconds...
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Service Manual Temperature IO in IN_2S_/ Set if the laser Alarm FL_TEMP_ALR temperature exceeds the specified operational temperature limits. Low level: normal operation. High level: alarm activated EOL Alarm IO in IN_1S/ Set if any internal pump FL_PUMP_BIA laser is operating at S_ALRM greater than or equal to 95% of its end of life...
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ResurFX Module ResurFX Module MCU (Microcontroller) Screen The MCU Screen monitors and operates the functionality of the microcontroller. Figure 6-31 ResurFX Service Screen - MCU Tab Component Component Controller Description Name Type Name Pulse Width Edit Box Displays the pulse width of the MCU monitors Working Edit Box...
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Service Manual Burn MCU Button Burns the MCU ResurFX End User Screen The End User Screen operates the ResurFX system as end user with all end user functionality. The Service Engineer selects the desired scan parameters, trigger source, tip cooling on or off and selects Ready to perform a treatment.
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ResurFX Module ResurFX Module Information Screen The Module Info screen displays: software version, DSP controller version, RF controller, Scanner, and Fiber Laser. Figure 6-33 ResurFX Module Service Screen - Module Info Tab Component Description Name CRC number of the DSP code. There are two numbers;...
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Service Manual ResurFX Displays the ResurFX MCU microcontroller version ResurFX Displays the ResurFX scanner scanner controller version controller ResurFX Fiber Displays the ResurFX Fiber Laser Laser version version 6-48...
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ResurFX Module 6.9 ResurFX Software Installation 6.9.1 Introduction The ResurFX module has three types of software: • ResurFX Controller Software (DSP) • MCU software • Scanner Controller software The ResurFX Controller software and the MCU software are used for the MCU board. The scanner controller software is used for the Scanner Controller board.
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3. In the Select Mode screen, press the icon in the upper right- hand corner of the screen; the Shut Down screen appears (see Figure 6-36). Figure 6-36 Shut Down Screen 4. Press . The M22 Desktop screen appears (see Shut Down Figure 6- 37). 6-50...
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ResurFX Module Figure 6-37 desktop Screen 5. Take the USB with all the software files to be installed and insert it into its connection port at the back of the system (see Figure 6-38). Figure 6-38 USB Connection Port 6. In the Desktop screen, press the icon (see My Device Figure...
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Service Manual Figure 6-39 My Device Icon 7. Verify that the USB Disk icon appears on the screen, and double- touch the icon, Software files appeared (see USB Disk Figure 6-40) Figure 6-40 USBDisk Icon 8. Double-touch the icon to open it (see FlashWriter Figure 6-41).
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ResurFX Module The FlashWriter Screen appears (see Figure 6-42). Figure 6-42 FlashWriter Screen 9. Select and make sure that is selected, and F ResurFX COM3 , and checkboxes are selected. Erase Erase Program Verify 10. Press the Browse button and browse to open the My Device folder (see Figure 6-43).
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Service Manual Figure 6-43 My Devices Folder 11. Double-touch to select ; the file appears (see USBDisk Aquarius.OUT Figure 6-44). 6-54...
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ResurFX Module Figure 6-44 Select Aquarius File 12. Double-touch the file. Aquarius.OUT 13. Press . The progress bar runs, executing the Initializing Start Connection, Erasing Flash, and Programming Flash tasks. This may take several minutes to complete (see Figure 6-45). PB-1042431 Rev D 6-55...
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Service Manual Figure 6-45 FlashWriter Progress Bar 14. When software installation is complete, the Verification Successful message appears (see Figure 6-46). Figure 6-46 Verification Successful 15. Disconnect the USB Disk-On-Key. 16. Turn off the system. ResurFX Controller Software Version Verification 1.
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ResurFX Module Figure 6-47 ResurFX Series 000 Controller Version Verification Note The ResurFX series 001 has DSP controller SW V3.1. 3. Turn off the system. PB-1042431 Rev D 6-57...
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Service Manual 6.9.3 MCU Software Installation The software is shipped to the FSE on a CD-ROM, which should be copied to a USB “Disk-on-Key”. 1. Turn on the system; the Login screen appears (see Figure 6-48). Figure 6-48 Login Screen 2.
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ResurFX Module Figure 6-49 Select Mode Screen 3. Press ; the Utility screen appears (see Utility Figure 6-50). Figure 6-50 Utility Screen 4. From the Utility screen, press ; the Service screen appears Service (see Figure 6-52). PB-1042431 Rev D 6-59...
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Service Manual Figure 6-51 Service Screen 5. In the Service screen, press the tab.The ResurFX self test ResurFX runs (see 6-52); wait until it completes the Self Test Figure successfully (see Figure 6-53). 6-60...
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ResurFX Module Figure 6-52 ResurFX Service Screen 6. From the ResurFX service screen, press the (see Figure 6-53). PB-1042431 Rev D 6-61...
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Service Manual Figure 6-53 ResurFX Service Screen-MCU Tab 7. Insert the disk on key with the software into the USB port at the back of the system. 8. Press the Browse button and browse to open the My Device folder (see Figure 6-54).
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ResurFX Module Figure 6-55 USBDisk/Receiver_Simple_Code File 10. Double-click the file and press Receiver_Simple-Code Burn MCU The progress bar runs, and MCU software burning executes (see Figure 6-56). Figure 6-56 MCU Software Burning PB-1042431 Rev D 6-63...
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Service Manual 11. When the MCU burning is complete, the message “Burning MCU Success” appears in the progress status window (see Figure 6-57). Figure 6-57 Burning MCU Success Message 12. Disconnect the disk on key from the USB port at the back of the system.
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ResurFX Module MCU Software Burning Verification 1. Turn on the system. 2. In the Service screen, select the Module Info tab and verify that the MCU software version is correct and matches the software version burned. Figure 6-58 MCU Software Burning Verification 3.
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Service Manual Figure 6-59 Moving Scanner Controller Dipswitches Up 4. Push both dipswitches into the UP position. 5. Close the scanner controller cover without using the screws (the dipswitches need to be returned to their original position at the end of the procedure).
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ResurFX Module 6. Disconnect the J2 plug from the MCU. Figure 6-60 Disconnect J2 from MCU 7. Connect the communication cable tool in its place: Connect the male side of the communication cable tool to J2. Figure 6-61 Connecting COmmunication Cable [1] PB-1042431 Rev D 6-67...
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Service Manual Connect the female side of the communication cable tool to the MCU. Figure 6-62 Connecting COmmunication Cable [2] 8. Connect the ResurFX to the PC unit using the extension cable. Figure 6-63 ResurFX Connected to PC 9. Turn on the system; the Login screen appears (see Figure 6-64).
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ResurFX Module Figure 6-64 Login Screen 10. Login as Service; ( ); the Select Mode screen appears (see 1111 Figure 6-65). Figure 6-65 Select Mode Screen 11. Press ; the Utility screen appears (see Utility Figure 6-66). PB-1042431 Rev D 6-69...
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Service Manual Figure 6-66 Utility Screen 12. From the Utility screen, press ; the Service screen appears Service (see Figure 6-67). Figure 6-67 Service Screen 6-70...
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ResurFX Module 13. In the Service screen, press the tab. The ResurFX service ResurFX screen runs a self test (see 6-68) and stops with a scanner Figure error (this is normal, due to the communication cable tool connection; ignore the error). Figure 6-68 ResurFX Service Screen 14.
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Service Manual Figure 6-69 ResurFX Power Supply ON 16. From the ResurFX service screen, press the Module Info (see Figure 6-70). Figure 6-70 ResurFX Service Screen-Module Info Tab 6-72...
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ResurFX Module 17. From the Module Info screen, press ; the Flashwriter icon appears. Figure 6-71 Run FlashWriter 18. Double-click the FlashWriter icon; the FlashWriter screen appears. Figure 6-72 FlashWriter Screen PB-1042431 Rev D 6-73...
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Service Manual 19. Select Scanner (2808); make sure that is selected, and F COM3 , and checkboxes are selected. Erase Erase Program Verify Figure 6-73 Select Scanner in FlashWriter 20. Press the Browse button and browse to open the My Device folder (see Figure 6-74).
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ResurFX Module Figure 6-74 USBDisk Folder 21. Double-touch to select ; the file USBDisk ScannerEmbedded appears (see Figure 6-75). Figure 6-75 USBDisk/ScannerEmbedded File PB-1042431 Rev D 6-75...
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Service Manual 22. Double-click the file and press . The ScannerEmbedded.OUT Start progress bar runs, and scanner software burning executes (see Figure 6-56). Figure 6-76 Burning Scanner Software 23. When the scanner software burning is complete, the message “Verification Successful” appears in the progress status window (see Figure 6-57).
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ResurFX Module Figure 6-77 Burning Success Message 24. Disconnect the disk on key from the USB port at the back of the system. 25. Turn off the system. 26. Disconnect the communication cable tool, reconnect ResurFX harness J2 back to the MCU. 27.
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Service Manual Figure 6-79 Software Burning Verification 3. Turn off the system. 6-78...
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ResurFX Module 6.10 ResurFX Parts Replacement 6.10.1 General This section describes the replacement procedures for the M22 system ResurFX module components. WARNING Before performing any replacement of modules or parts, turn off the system and disconnect it from the main power, unless the procedure to be followed indicates otherwise.
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Service Manual It may be necessary to remove one or more of these covers in order to gain access to the internal components of the ResurFX module. 6.10.3 Removing the ResurFX Module as a Unit 1. Remove the PC Unit as described in PC Unit Assembly Replacement on page 10-8.
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ResurFX Module Figure 6-82 Removing ResurFX Module from Unit ResurFX Module Left/Right Side Covers Removal This procedure describes the removal of either the right or the left side panel of the ResurFX module. 1. Remove the ResurFX module from the unit (see Removing the ResurFX Module as a Unit on page 6-80).
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Service Manual 3. Remove the 2 Allen screws connecting the side cover at the back of the module (see Figure 6-84). Figure 6-84 Removing Back Screws of Side Covers 4. Remove the side cover by gently lifting it off its pins (see Figure 6- 85).
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ResurFX Module Back Cover Removal Note If you need to replace the metal frame of the back cover, see Removing the Back Cover Metal Frame on page 6-84 Refer to Figure 6-86: 1. Unplug the system from the main wall power. 2.
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Service Manual Removing the Back Cover Metal Frame The ResurFX back cover comes with a metal bracket, 2 metal latches, and the fiber storage port. The metal bracket holds the metal latches and the fiber storage port.To replace any of these parts, do the following. 1.
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ResurFX Module 2. Remove the side covers of the ResurFX module as described in section ResurFX Module Left/Right Side Covers Removal on page 6-81. 3. Refer to 6-88: From the front of the unit, slide the small Figure slider panel upward and remove it. 4.
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Service Manual Top Cover Removal 1. Remove the ResurFX Module from the unit (see Removing the ResurFX Module as a Unit on page 6-80). 2. Release 4 Allen screws and then remove the top cover of the ResurFX module (see Figure 6-89).
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ResurFX Module Figure 6-90 Bottom Cover Removal 6.10.4 ResurFX Handpiece Replacement 1. Open the handpiece: Remove the 2 screws holding the back cover of the handpiece (see Figure 6-91.) Figure 6-91 Remove Handpiece Cover 2. Remove the cover and unscrew the fiber nut, pull out and remove the fiber out of its socket (see Figure 6-92).
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Service Manual Figure 6-92 Fiber Nut 3. Open the zipper of the umbilical sleeve all the way until the end on the connector side. The fiber laser is exposed (see Figure 6-93). Figure 6-93 Unzipping Umbilical Sleeve 4. Remove the handpiece connector by turning counter-clockwise (see Figure 6-94).
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ResurFX Module Figure 6-94 Removing Handpiece Connector 5. After installing the new handpiece, perform ResurFX Energy Test and Scan Shape Density Test on page 3-117. 6. Verify that the new handpiece parameters are loaded in the “Pot parameters” section of the scanner screen (see Figure 6-95).
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Service Manual 7. Set shape size Hexagon, 18 mm and verify that the scanning beam shape is coaxial; use the UP/DOWN and LEFT/RIGHT buttons to adjust if needed (see 6-97). When aligned, Figure 6-96 Figure press to save the parameters. Save Params Figure 6-96 Scanner Shape Coaxial Adjustment Figure 6-97 Coaxial Adjustment Example (UP/DOWN Correction)
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ResurFX Module 6.10.5 Power Supply Replacement 1. Turn off the system disconnect the unit from the mains wall power. 2. Remove connectors J4, J10 from the power supply (Figure 6-98). Figure 6-98 Power Supply Connections 3. Remove the 4 Allen screws holding the power supply to the chassis (see 6-99), and then remove the power supply.
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Service Manual Figure 6-99 Screws Holding the Power Supply 6.10.6 Fiber Laser Replacement Caution Do not disconnect the fiber from the fiber laser module. Remove the fiber module with the fiber attached. 1. Remove the large plug connected to the fiber laser module (2 flat screws - see Figure 6-100).
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ResurFX Module Figure 6-101 Removing Slider Panel 3. Remove the front cover (see Front Cover Removal on page 6-84.) 4. Push the fiber up through the small hole where the small sliding panel was, until it is completely free from the chassis. Note The fiber is flexible;...
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Service Manual Figure 6-102 Pushing Fiber through Small Hole 5. Remove 5 screws holding the fiber laser in its position: 3 Allen screws on the back track, 2 Allen screws on the front track (see Figure 6-103). 6-94...
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ResurFX Module Figure 6-103 Remove Screws from Tracks - Top View 6. Remove the fiber laser module with the fiber still attached. 6.10.7 MCU Replacement 1. Remove the following harnesses: P1, J2, J5, J7, J4, J1, J9, J8. Figure 6-104. PB-1042431 Rev D 6-95...
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Service Manual Figure 6-104 MCU Connections 2. Remove the ground wires. 3. Remove the 4 Allen screws holding the MCU module to the scanner controller (see Figure 6-105). Figure 6-105 Removing Screws from MCU 6-96...
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ResurFX Module 6.10.8 Scanner Controller Replacement 1. Remove the MCU board by removing the 4 Allen screws only. 2. Remove the 3 front plugs of the scanner controller. Figure 6-106 Scanner Controller Connections 3. Remove the 4 screws holding the scanner controller to the ResurFX chassis.
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Service Manual Figure 6-107 Screws of Handpiece Connector 4. Remove the 4 Allen screws of the handpiece connector plate in order to gain access to the water tubes and ground connections and harnesses (see Figure 6-108). Figure 6-108 Handpiece Connector Plate 5.
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ResurFX Module Figure 6-109 Tubing Note The tube is routed internally to the flow switch on the side of the chassis; use this same route when reattaching the new tube. 6. Remove the ground wire. 7. Remove the harness going to J6 on the MCU, and its ground connection.
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Service Manual quick-connect Bottom quick-connect 2-pin harnesses Figure 6-110 Flow Switch Removal 3. Disconnect the 2 quick connectors (top and bottom fittings). 4. Disconnect the electrical connections (2-pin harnesses). 5. Remove the flow switch. 6.10.11 Radiator Replacement 1. Remove the thermal sensor harness from the chassis. 2.
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ResurFX Module Figure 6-111 Tubing Connections to Radiator 3. Remove the 4 screws holding the radiator to the chassis. 4. Remove the radiator. Fan Replacement 1. Remove the radiator. 2. Remove the harness connection. 3. Remove the 4 screws holding the fan to the radiator. 6.10.12 Water Tank Replacement 1.
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Service Manual Figure 6-112 Harness to Illumination LED 4. From the back of the system, remove the 2 screws of the bracket holding the water tank in place. Note The bracket is made of soft material to protect the tank from scratches and vibration;...
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ResurFX Module 6.10.13 Water Line Filter Replacement Refer to Figure 6-113: 1. Cut the tie wrap holding the line filter to the chassis. 2. Remove the 2 tubes connected to the quick-connectors (top and bottom). 3. Remove the water line filter. Line Filter Figure 6-113 Line Filter Replacement...
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Service Manual Figure 6-114 Pump Replacement 6.10.15 Locking Latch Replacement 1. Open the top cover. 2. Remove the 2 screws holding the locking latch ( Figure 6-115). Figure 6-115 Locking Latch Replacement Note When installing a new locking latch, you may need to adjust its position in order to have smoother locking of the ResurFX module.
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ResurFX Module the assembly; turn the pin counter-clockwise to raise the assembly. Turn the pin in half-turn increments until the correct height is achieved. Then tighten the small locking screw. See Figure 10-9 PB-1042431 Rev D 6-105...
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Head ID is different than • Verify proper closure of ResurFX the connected umbilical connector to module handpiece. • Replace ResurFX handpiece • Replace M22 interface 2060 ResurFX head Handpiece is • Verify proper closure of ResurFX disconnected disconnected when umbilical connector to module entering treatment •...
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• Replace ResurFX controller 2067 Controller Error Mismatch IO and • Replace ResurFX main command controller • Replace M22 interface 2071 Pump min. voltage Pump voltage above • Replace ResurFX pump error 0.5V in OFF state • Replace ResurFX main controller •...
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Service Manual 2087 Flow switch error The flow switch stays • Replace ResurFX flow switch ON when the pump • Replace ResurFX water is OFF. pump • Replace ResurFX controller 2094 Cooling On error Test the TEC cooling: • Replace ResurFX handpiece test drop of 2 deg.
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ResurFX Module 2080 Controller error Fire on GPIO mismatch to • Replace ResurFX command fiber laser • Replace M22 interface 2081 Controller error Disable IO mismatch to • Replace ResurFX command main controller • Replace M22 interface 2092 Fiber laser error Multiple IO errors in fiber laser •...
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Replace ResurFX main controller 2086 Controller error Power ON IO mismatch to • Replace ResurFX main command controller • Replace M22 interface 6.11.8 Warnings Error Internal Name Fault Description Corrective Action/Parts Affected Tip Temp. is above Special message with option •...
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Service Manual 6.12 Spare Parts for ResurFX 6.12.1 Covers and External Components Figure 6-116 ResurFX Covers 6-112...
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Figure 6-117 ResurFX module. Figure 6-117 ResurFX Module Covers Item Description Part Number ResurFX Top Cover (M22 base top cover) SP-1047360 ResurFX Bottom Cover SPMI-1120600 ResurFX Left Side Cover SPMM- 1132990...
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Service Manual 6.12.2 ResurFX Handpiece Components Figure 6-118 ResurFX Handpiece Components Item Description Part Number ResurFX Handpiece SPSA-1146410 ResurFX Handpiece cover SPMM- 1145001 SapphireCool Tip for ResurFX KT-10000965 6-114...
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ResurFX Module 6.12.3 ResurFX Electrical Modules Figure 6-119 ResurFX Electrical Modules Item Description Part Number ResurFX Fiber Laser module SPSA-1121310 LVPSA (Low Voltage Power Supply Assembly) SPEA-1107690 Scanner Controller SPSA-1121060 Controller Board (DSP controller + MCU) SPEA-1107980 PB-1042431 Rev D 6-115...
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ResurFX Module Item Description Part Number ResurFX Footswitch SPSA-1138520 52-pin connector mounting screw (x2) SPHA0000619 Upper locking part SP-1047490 Locking Bracket Assembly SP-1047460 Steel Spring Latch SPHA0000616 ResurFX Safety Glasses (physician) AX0000130 Patient Safety Goggles AX-1000269 Grommet GEE62F-A-C HA0002050 PB-1042431 Rev D 6-121...
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Service Manual 6.12.7 ResurFX Service Tools Figure 6-123 ResurFX Service Tools Item Description Part Number Laser footprint paper 3207-0091 OPHIR Power Meter Detector MD1675900 OPHIR External Power Meter Display Unit TA0021010 Water Refilling/Drain Tool SA6794000 52-pin extension harness assembly TA-1047220 ResurFX Hollow Tip Tool D18mm TAMM-1140580 6-122...
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Q-Switched Nd:YAG Laser Handpiece H A P T E R :YAG L WITCHED ASER ANDPIECE 7.1 Introduction The optional Q-Switched Nd:YAG laser handpiece is indicated for use for the removal of dark tattoos and treatment of pigmented lesions. The Q-Switched Nd:YAG handpiece operates with six different treatment tips (2.0, 2.5, 3.5, 5.0 &...
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Service Manual new 15 second window. Continuous operation negates the use of the safety button. • Front shutter – Blocks laser emission of the laser beam when it is shut. Once opened, upon pressing the trigger the laser is emitted. •...
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Q-Switched Nd:YAG Laser Handpiece A schematic illustration of the treatment head connections is shown in Figure 7-2. Figure 7-2 Q-Switched Nd:YAG Handpiece 7.2.1 Beam Homogenizer The beam homogenizer smooths out the irregularities in a laser beam profile and creates a more uniform one. PB-1042431 Rev D...
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Service Manual 7.2.2 Treatment Tip The Q-Switched Nd:YAG lens assembly is comprised of a sapphire lens in a metallic housing. The treatment tip that are that is connected to it determines the spot size (2.0, 2.5, 3.5, 5.0 & 6.0 mm). The following table indicates the spot size and corresponding fluence range.
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Q-Switched Nd:YAG Laser Handpiece Figure 7-3 Q-Switched Lens Assembly and Protective Cap It is very important to keep the lens assembly clean at all times. The lens assembly should be cleaned after each patient. To clean the lens assembly, first wipe it with a dry cloth. Then clean it with a cloth moistened with ethyl alcohol or isopropyl alcohol.
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Service Manual Figure 7-4 Q-Switched Lens Assembly and Treatment Tip 7.2.5 Q-Switched Nd:YAG Handpiece Calibration Calibration of the Q-Switched Nd:YAG handpiece is necessary to ensure performance optimization. Calibration can be initiated by the user and can also be required by the system. When beginning treatment, the system checks if the handpiece requires calibration and will instruct the user to perform calibration.
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Q-Switched Nd:YAG Laser Handpiece Calibration is mandatory in the following cases and the system will automatically initiate calibration in the form of a pop-up warning message: • The first time the handpiece is connected to the system. • Whenever 50,000 pulses have been emitted from the module without performing calibration.
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Service Manual 7.2.6 Q-Switched Nd:YAG Factor Calibration Using the Service Screen Q-Switched Nd:YAG Factor calibration is performed automatically via the user screen during installation using the Q-switched Nd:YAG calibration device tool. However, if the performance of the calibration device tool needs to be checked by authorized service personnel, perform this test manually via the service screen.
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Q-Switched Nd:YAG Laser Handpiece 3. From the Service Screen, select the tab. Verify that the Q- Head Switched Nd:YAG handpiece was selected (see Figure 7-8). Figure 7-8 Service Screen, Head Tab 4. Select the tab; verify that the instructional End User Screen message in the status window appears at the bottom of the screen (see Figure...
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Service Manual 5. Select the following parameters (if they do not appear): • Frequency: 4 Hz • Current (Amp): 650 Figure 7-9 End User Screen Tab - Start QS Calibration Timing 6. See 7-11: Press ; the system goes to Calibrate QS Timing Figure Ready...
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Q-Switched Nd:YAG Laser Handpiece Figure 7-10 Firing into the Calibration Device Tool 9. Observe the messages that appear in the status window at the bottom of the screen; for example: • The message “300 jumped” (see 7-11) indicates that the Figure system has found the T1 value (Pulse Width = 300 μs...
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Service Manual Figure 7-11 Finding T1 (Pulse Width 300 μs Figure 7-12 Finding T2 (420 μs ) and Final Average Timing (360) 7-12...
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Q-Switched Nd:YAG Laser Handpiece Note Example for calculating QS Nd:YAG factor: The system first finds T1 (300 ) then findsT2 (420 μs μs The final results are calculated as follows: (T2-T1)/2 + T1 (300 ). This factor 360 is saved by the system μs μs after pressing Save Factor.
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Service Manual 7.2.7 Q-Switched Nd:YAG Energy Test Using External Power Meter (for Troubleshooting Only) Note IMPORTANT: The service personnel should only use the calibration device tool for system testing; see Q-Switched Nd:YAG Handpiece . However, when troubleshooting is needed, Calibration on page 7-6 the procedure below can be followed using the external power meter with the parameters in Table 7-1.Performing this test often can reduce the life time of the power meter type FL-250.
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Q-Switched Nd:YAG Laser Handpiece Press the (right triangular) button. MORE Choose the position (left triangular) button. AVERAGE Press the button to confirm. Press the red circular button once. Menu Choose the lowest power value (3/30W); this will ensure that the OPHIR will be able to read the power value (middle triangular button).
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Service Manual Figure 7-16 End User Screen Tab - Start QS Calibration Timing 4. Fire continuously into the external power meter for 10 seconds and observe the reading. Figure 7-17 Energy Check - Firing into Power Meter 5. Calculate the value according to the table below: FL-250 PM Reading Value x 1.12 7-16...
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Q-Switched Nd:YAG Laser Handpiece 6. Record the result in the table below. Table 7-1. Energy Test Results Table - Q-Switched Nd:YAG (for troubleshooting only) Tool Pulse Parameters from Measured Energy on External Power Meter Service Screen Continuous firing for 10 sec Acceptable Range Switched calculation*:...
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Service Manual 7.3 Spare Parts for Q-Switched Laser 8 - 12 14, 15 Figure 7-18 Q-Switched Laser Spare Parts 7-18...
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Disposable Tip spot size 5 mm KT3750050 M22 Q-Switched metal treatment tip kit size 2mm KT-10024880 M22 Q-Switched metal treatment tip kit size 2.5 mm KT-10024870 M22 Q-Switched metal treatment tip kit size 3.5 mm KT-10024860 M22 Q-Switched metal treatment tip kit size 5mm...
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H A P T E R ESTS ALIBRATIONS AND AINTENANCE 8.1 Service Screens and Calibrations The M22 system’s central computer is an industrial PC, and the ® operating system is Windows CE Embedded, residing on a compact flash memory card.
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Service Manual Figure 8-1 Login Screen type the password by touching the In the Login screen, 1111 numbered buttons on the screen and then touch ; the Select Mode screen appears. Figure 8-2 Select Mode Screen...
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Tests, Calibrations and Maintenance 3. In the Select Mode screen, press the Icon. The Utility Menu Utility Menu screen appears. Figure 8-3 Utility Screen 4. Touch the button once; the screen appears (see Service Service Figure 8-4). Figure 8-4 Service Screen PB-1042431 Rev D...
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Red LED = “0” Green LED = “1” 8.2 Software Installation/Upgrade Procedures The M22 system’s central computer is an industrial PC, and the ® operating system is Windows CE Embedded, residing on a compact flash memory card, including the operating system and GUI software.
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Tests, Calibrations and Maintenance Before performing any software installation or upgrade, perform backup of user presets. Complete software installation includes performing the following steps in the order in which they appear below: 1. Backup the user preset (Section 8.2.1 ). 2.
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Service Manual Figure 8-5 Login Screen type the password by touching the In the Login screen, 1111 numbered buttons on the screen and then touch ; the Select Mode screen appears. Figure 8-6 Select Mode Screen...
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Tests, Calibrations and Maintenance 3. In the Select Mode screen, press the Icon. The Utility Menu Utility Menu screen appears. Figure 8-7 Utility Screen 4. From the Utility Screen, press . The Backup/Restore Database Screen appears. Figure 8-8 Backup/Restore Screen PB-1042431 Rev D...
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Service Manual 5. Press Backup 6. Follow the instructions on the screen and take the USB Disk-On- Key and insert it into its connection port at the back of the system. (see Figure 8-9). Figure 8-9 USB Connected to System 7.
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Tests, Calibrations and Maintenance Figure 8-11 Backup Successful Restore 1. Press the button on the system's console; the system starts its Start initialization process, until the Login screen appears. Figure 8-12 Login Screen type the password by touching the In the Login screen, 1111 numbered buttons on the screen and then touch ;...
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Service Manual Figure 8-13 Select Mode Screen 3. In the Select Mode screen, press the Icon. The Utility Menu Utility Menu screen appears. Figure 8-14 Utility Screen 8-10...
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Tests, Calibrations and Maintenance 4. From the Utility Screen, press . The Backup/Restore Database Screen appears. Figure 8-15 Backup/Restore Screen 5. Press Restore 6. Follow the instructions on the screen and take the USB Disk-On- Key and insert it into its connection port at the back of the system. (see Figure 8-16).
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Service Manual Note Do not remove the USB while the backup is in progress! Figure 8-17 Restore in Progress 8. When the process is complete, the message “Restore procedure finished successfully!” appears (see Figure 8-18). Figure 8-18 Restore Successful 8-12...
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The software is shipped to the FSE on a CD-ROM, which should be copied to a PC. Note Use only the Compact Flash provided by Lumenis; not all Compact Flash cards are suitable for this procedure. Tools required: • Compact Flash card reader (local purchase) •...
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Service Manual Figure 8-19 Self-Extractor Screen 7. Click Next 8. From the drop-down list, select the drive to which the CF reader is connected (ignore all other ports, see 8-20). Click Create Figure create Figure 8-20 Select Drive from Drop-Down List 8-14...
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Tests, Calibrations and Maintenance 9. At the overwrite prompt, click 8-21); the system Yes ( Figure starts to burn the software onto the CF (see 8-22). This Figure process takes about five minutes. Figure 8-21 Overwrite Prompt Figure 8-22 Software Burning Progress 10.
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Installing the software requires having the software available on a USB "Disk-on-Key" device. Lumenis will deliver the software CD to the FSE, and the FSE should copy the software to the disk-on-key device. To install the DSP software, do the following:...
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The DSP software is shipped on CD media. Installing the software requires having the software available on a USB "Disk-on-Key" device. Lumenis will deliver the software CD to the FSE, and the FSE should copy the software to the disk-on-key device.
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Service Manual Figure 8-26 Controller Board, Flash Memory Card Location 1. Press the button on the system's console; the system starts its Start initialization process, until the Login screen appears (see Figure 8- 27). Figure 8-27 Login Screen 8-18...
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Shut Down screen appears (see Figure 8-29). Figure 8-29 Shut Down Screen 4. Press . The M22 Desktop screen appears (see Shut Down Figure 8- 30). PB-1042431 Rev D 8-19...
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Service Manual Figure 8-30 M22 Desktop Screen 5. Take the USB with all the software files to be installed and insert it into its connection port at the back of the system (see Figure 8-31). Figure 8-31 USB Connection Port 6.
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Tests, Calibrations and Maintenance Figure 8-32 My Device Icon 7. Verify that the USB Disk icon appears on the screen, and double- touch the icon (see USB Disk Figure 8-33). Figure 8-33 USBDisk Icon 8. Double-touch the icon to open it (see FlashWriter Figure 8-34).
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Service Manual Figure 8-35 Flash Writer Screen 10. Make sure that , and COM2 Main Erase Program Verify checkboxes are selected. 11. Press the Browse button and browse to open the My Device folder (see Figure 8-36). 8-22...
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Tests, Calibrations and Maintenance Figure 8-36 Select My Device 12. Double-touch to select file (see USBDisk\MRIPL.OUT Figure 8-37). File MRIPL.OUT Figure 8-37 PB-1042431 Rev D 8-23...
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Service Manual 13. Press . The progress bar runs, executing the Initializing Start Connection, Erasing Flash, and Programming Flash tasks. This may take several minutes to complete (see Figure 8-38). Figure 8-38 Flash Writer Progress Bar 8-24...
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Tests, Calibrations and Maintenance 14. When the Flash installation is complete, a “Verification Successful” message appears (see 8-39), and 2 beeps are heard. Figure Figure 8-39 Verification Successful 15. Disconnect the USB, and press Exit to return to the My Device screen.
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Service Manual Figure 8-40 Software DSP and CRC Verification 5. Return to User mode and test the system for proper operation. 6. After installation is complete, perform the following tests: • IPL Energy Test on page 3-53 • Post-Installation Checks - Nd:YAG Energy Test on page 3-67 8.3 Water Level Sensor Calibration This procedure is for calibrating the water level sensor on systems with series number 002 only, which have not been upgraded.
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Tests, Calibrations and Maintenance • water level sensor calibration jig • A narrow flat screwdriver To calibrate the water level sensor, do the following: Note The water level inside the water tank should be at the . level indicated on the tank. 1.
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Service Manual Figure 8-42 Cooling Diagnostics Screen 7. )Using a narrow, flat screwdriver, gently turn the potentiometer clockwise a full turn until the orange LED is lit. (See Figure 8-43). Figure 8-43 Calibrating the Water Level Sensor 8. Gently turn the potentiometer counter-clockwise until the LED turns off.
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Tests, Calibrations and Maintenance 11. Remove the water tank, verify that the sensor’s orange LED turns off, and the water level status on diagnostic screen turns to Red. 12. Empty the water from the water tank to about 3-4 mm from the MIN water level line.
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Service Manual 8.4 Low Voltage Power Supply (LVPS) Module Testing and Calibration The LVPS is part of the HVPS module. In order to achieve accurate voltage readings from the system, the 12V DC and 5VDC of the power supply needs to be calibrated whenever the HVPS is replaced, or whenever a low voltage error occurs.
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Tests, Calibrations and Maintenance Pins Selector Knob 25-pin connection Hi/Low Temp Cal/Test Temperature Selector Selector DVM (+) DVM (GND) connection connection Not in use 9-pin connection Figure 8-46 Interface Tester Box 8.4.1 Setting up the System for Calibration The following tools are needed for this procedure: •...
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Service Manual Figure 8-47 Connecting Tester Tool to J1 Connector 6. Connect the other side of 25-pin test harness Molex plug male side to J1 harness which you disconnected in step 4. Figure 8-48 25-Pin Test Harness Connected 7. Connect the test harness 25-pin test harness to the plug on the interface tester box.
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Tests, Calibrations and Maintenance 11. Turn on the system. 12. Enter Service Mode ( ) from the Utility screen and then press 1111 . The main Service screen appears (see Service Accessing the Service Module Screens on page 8-1). Note Whenever performing calibration, use GAIN = 1, and OFFSET = 0 in the service Calibration screen;...
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Service Manual 2. In the 5V Input section, press The Calibration: 5V Input Calibration. window appears. Figure 8-50 Calibration: 5Volt Input Window 3. In Point , press the button. Verify that you get a reading Read value in the Read Data window. 4.
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Tests, Calibrations and Maintenance press to enter decimal point Figure 8-52 On-screen Keypad 7. Enter the DVM reading value into the keypad. To enter a decimal point, use the button on the keypad. After entering the value, Point press ; The Calibration: 5V Input window reappears. 8.
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Service Manual 2. From the 12V Input section of the Charger Screen, press The Calibration: 12V Input window appears. Calibration. Figure 8-53 12V Input 3. In Point , press the button. Verify that you get a reading Read value in the Read Data window. 4.
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Tests, Calibrations and Maintenance Calibration is complete. 8.5 Voltage Calibration for Operating the Water Pump 1. Connect the IPL handpiece to the handpiece connector on the system. 2. Perform the steps for Setting up the System for Calibration on page 8-31.
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Service Manual Note The water level status indicator is now lit red. 5. From the Pump 24V section, press The Calibration: Calibration. Pump 24V window appears. Figure 8-55 Calibration: Pump24V Window 6. In Point , press the button. Verify that you get a reading Read value in the Read Data window.
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Tests, Calibrations and Maintenance 14. Use a DVM (set to DC Voltage) and measure the voltage between the red and black sockets on the interface tester. 15. In Point , press (keyboard); the on-screen keypad appears. 16. Enter the DVM reading value into the keypad. To enter a decimal point, use the button on the keypad.
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Service Manual Figure 8-56 Turn Fan Section 4. From the Fan 24V section, press The Calibration: Fan Calibration. 24V window appears. Figure 8-57 Calibration: Fan 24V Window 5. In Point , press the button. Verify that you get a reading Read value in the Read Data window.
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Tests, Calibrations and Maintenance • Set the knob to position 7. Use a DVM (set to DC Voltage) and measure the voltage between the red and black sockets on the Interface tester. 8. In Point , press (keyboard); the on-screen keypad appears. 9.
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Service Manual Figure 8-58 Turn Fan section 4. In the Turn Fan section, press . The fan is activated. 5. In the Cooling Power section, press ; 24 VDC is supplied to the pump and water level sensor. 6. From the Turn Water Pump section, press ;...
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Tests, Calibrations and Maintenance Figure 8-59 Head Screen 9. From the TEC 8/16 Volt section, press calibration. The Calibration: TEC 8/16 Volt window appears. Figure 8-60 TEC 8/16V Window 10. In Point , press the button. Verify that you get a reading Read value in the Read Data window.
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Service Manual 13. In Point , press (keyboard); the on-screen keypad appears. 14. Enter the DVM reading value into the keypad. To enter a decimal point, use the button on the keypad. After entering the value, Point press ; the Head Screen reappears. 15.
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Tests, Calibrations and Maintenance 8.8 High and Low System Temperature Calibration This procedure is required for calibration of software readings. Voltage is sampled by the software, and the software monitors the voltage and indicates a fault once the read voltage is out of range. Voltage sampling is taken by the controller board - interface module.
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Service Manual Figure 8-61 Removing J6 Connection 6. Connect the System Calibration Tool 9-pin harness female side to J6, from which P6 was just removed. 7. Connect the other side of the 9-pin harness to the 9-pin plug on the Interface Tester box (see Figure 8-62).
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Tests, Calibrations and Maintenance 11. Turn on the system. 12. Enter Service Mode (1111). 13. From the Utility screen and then press . The main Service Service screen appears. 14. From the main Service screen, press . The Cooling Cooling System System screen appears.
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Service Manual Figure 8-64 Temperature Calibration Window 17. On the interface tester, move the Temp cal/Test switch to Temp cal. 18. In Point , press the button. Verify that you get a reading Read value in the Read Data window. 19.
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Tests, Calibrations and Maintenance 8.9 Capacitor Voltage Calibration 1. From the Main Service screen press The Charger screen Charger. appears (see Figure 8-65). Figure 8-65 Main Service Screen 2. Verify that the Charger Dump is pressed OFF (see Figure 8-66). PB-1042431 Rev D 8-49...
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Service Manual Figure 8-66 Charger Screen - Cap. Voltage Calibration 3. From the Charger screen, press (see Calibration Figure 8-67). Figure 8-67 Read Point 1 4. In the Point 1 section, press Read Point. 8-50...
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Tests, Calibrations and Maintenance WARNING The following steps include high voltage measurements; work carefully and take any necessary safety precautions. 5. Connect the DVM to the capacitor (+) and (-) terminals as shown in Figure 8-68. Figure 8-68 Connect DVM to Capacitor Terminals 6.
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Service Manual Figure 8-69 Enter the Point 1 Reading 8. Press the Charge/Dump to ON. 9. In the Point 2 section, press Read. 10. Observe the DVM reading. 11. Enter the reading for point 2: press to open the on-screen keyboard and enter the DVM value for point 2.
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Tests, Calibrations and Maintenance Figure 8-70 Enter the Point 2 Reading 12. Press and then press Calculate Gain & Offset Figure 8-71 Calculate Gain & Offset 13. Press the Charge/Dump to OFF. 14. Press to save the values. Save PB-1042431 Rev D 8-53...
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Service Manual Figure 8-72 Capacitor Voltage Calibration - Save Values Capacitor Voltage calibration is complete. 8.10 Capacitor Voltage Test Perform the Capacitor Voltage Test whenever low voltage on the capacitors is observed. This procedure must be performed whenever replacing the following modules: •...
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Tests, Calibrations and Maintenance Note This procedure can be performed with the System Calibration Tool still attached to the system; however, this procedure does not require the use of the System Calibration Tool. 1. Turn on the system. 2. From the Utility screen press .
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An external USB keyboard is needed for this procedure. Note Only Lumenis-authorized personnel may perform this procedure. Note This procedure is intended to enhance the efficiency of spare parts replacement. Unauthorized use of this burning action for any other purpose is forbidden.
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Tests, Calibrations and Maintenance 3. Go to Service mode (see Accessing the Service Module Screens on 8-1); the Main Service Screen appears (see page Figure 8-4). Note If you are already in any one of the service screens, you can press one of the blank cells on the right-hand menu to return to the first (see service screen...
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1-2 mm). Theory of Measurement Note The calculations are fully supported by the M22 software as described in this Chapter. To calculate the fluence, from the measured energy, the OPHIR reading is divided by the actual spot size.
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Tests, Calibrations and Maintenance Fluence calculated for large lightguide (15 x 35 mm): Fluence (J/cm ) = Energy Reading (J) / 5.25 Fluence calculated for small lightguide (15 x 8 mm): Fluence (J/cm ) = Energy Reading (J) / 1.2 Setting Up the OPHIR Power Meter for the Universal IPL handpiece Note...
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Service Manual 6. Press the (triangular right) button and set it to the highest RANGE setting (between 200-300 Joules, depending on your personal detector). 7. Exit the scale by pressing (triangular right button). RANGE Exit 8. Press the (central triangular) button. MORE 9.
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Tests, Calibrations and Maintenance Figure 8-76 Utility Screen 4. In the Service Screen, Press ; the Service Screen appears Service (see Figure 8-77). Figure 8-77 Service Screen 5. In the Service Screen, press Screen. The End User Screen End User appears (see Figure 8-78).
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Service Manual Figure 8-78 End User Screen 6. Verify that the button is (see 8-77). If it is not, Turn TEC Figure press OFF. 7. Press ; the IPL Head Calibration window Calibrate IPL Head appears (see Figure 8-79). Figure 8-79 IPL Head Calibration Screen 8-62...
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Current 131Amp, Double, T1=10ms, D1=50ms, T2=10ms. (See Figure 8-80). Note These parameters are Lumenis setup parameters that can be updated from time to time only by Lumenis manufacturing. 9. From the End User screen, press the button; the pump System On and fan starts to operate.
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Service Manual Figure 8-81 Position the handpiece on External Power Meter 12. Fire a shot into the external power meter. 13. Refer to 8-82: Enter the power meter reading in the first Figure field box: press by the first field box (the top field); the numeric keypad appears.
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Tests, Calibrations and Maintenance 14. Verify that the value that you entered appears in the first reading field box. 15. Press READY 16. Repeat steps 11-14 another four times, while waiting 15 seconds in between each shot. Enter the reading after each shot. Figure 8-83 All Reading Values Entered 17.
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Service Manual Figure 8-84 Calculate Factor Note If the factor is below 0.8, repeat the calibration. If after repeating the calibration it is still low, replace the IPL handpiece. 18. When the factor is within the accepted range, press ; the Save Factor factor is saved.
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Figure 8-85 Head Data Screen 8.12.3 Universal IPL Energy Test The M22 system's energy must be checked at least once a year. The calibration check and – if necessary – the calibration procedure are performed only by Lumenis-authorized service personnel.
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Service Manual To test the Universal IPL handpiece, do the following: 1. Set up the Ophir power meter as described in section Using the Ophir External Power Meter on page 8-58. 2. Record the pulse parameters (T1, D1, Fluence) from the table below into the User screen.
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Tests, Calibrations and Maintenance 3. If the readings of the M22 fluence are different from the Ophir power meter readings and are out the acceptable range, repeat Universal IPL Handpiece Energy Calibration by Service on 8-60, or replace the Universal IPL handpiece.
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Service Manual Figure 8-87 Treatment Head Calibration Warning Pop-Up Window (system software version 2.0 and higher) To calibrate the IPL handpiece using the IPL calibration device, do the following: 1. Connect the IPL handpiece's calibration device (see 8-88) to Figure the system's service panel (see arrow in Figure 9).
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Tests, Calibrations and Maintenance Figure 8-89 Insert Calibration Filter 3. Remove the Large Light Guide: open the latch (A) to release the light guide (B) and extract it from the IPL handpiece. Remove the light guide assembly from the handpiece by gripping both sides of the light guide (C) and pulling out from the bottom (see Figure 8- 90).
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Figure 8-91 Mount IPL Handpiece on Calibration Tool and Lock 5. Wait for the screen to appear after the self test bar runs successfully. 6. Go to the M22 Select Mode Screen and press to get into treatment screen (See Figure 8-92).
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Tests, Calibrations and Maintenance Figure 8-92 Screen After Self-Test 7. Press to change it to red, indicating that the TECs are off. Figure 8-93 Treatment Screen PB-1042431 Rev D 8-73...
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Service Manual 8. From the Treatment screen, press . The Tools screen appears. 9. From the Tools screen, press the Calibration button and carefully follow the on-screen instructions to complete the calibration process (see 8-94, A-D). Figure Figure 8-94 Calibration 10.
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Tests, Calibrations and Maintenance Figure 8-95 On-Screen Instructions 11. After 4 cycles the message “Calibration Succeeded” will appear. If not, repeat the process. 12. Press to exit the screen (see Figure 8-96). Figure 8-96 Calibration Succeeded Screen 13. From the Tools screen, press Head Information (see Figure 8-97).
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Service Manual Figure 8-97 Tools Screen - Head Information 14. Record the Internal Head Factor value (see Figure 8-98). Internal Head Factor = ________________________ Figure 8-98 Internal Head Factor Value 8-76...
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Tests, Calibrations and Maintenance 8.12.5 Resetting the IPL Calibration Device Factor The factor of the IPL calibration device needs to be reset once a year. This is done to ensure that the calibration of the IPL energy is accurate. Setting up the OPHIR Power Meter for the IPL Treatment Head Note For a description of the OPHIR power meter controls and indicators,...
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Service Manual Press the red circular Menu button twice and choose the ENERGY scale (left triangular button); the readings are now set to Joules (J). Press the RANGE (triangular right) button and set it to the highest setting (between 200-300 Joules, depending on your personal detector).
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Tests, Calibrations and Maintenance Figure 8-101 Head Screen 7. Verify that the screen shows that the Calibration filter is selected (see Figure 8-101). 8. From the screen, verify that the Turn TEC is turned OFF. 9. From the Service menu, press Calibration Device; the Calibration Device screen appears (see Figure 8-102).
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Service Manual Figure 8-102 Calibration Device Screen 10. From the Calibration Device screen, press Read Device. 11. Wait for to appear in the status message at the bottom of the screen (see Figure 8-103). Figure 8-103 Calibrate PM Button 8-80...
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Tests, Calibrations and Maintenance 12. Press Calibrate PM; the Calibration PM screen appears. 13. Press System On, then press Ready (see Figure 8-104). Figure 8-104 Calibration Field Boxes at Zero Start Point Caution The next steps involve firing the treatment head; wear the appropriate safety eyewear.
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Service Manual Figure 8-105 Fire IPL Head into External Power Meter Figure 8-106 Calibration Field Boxes at Zero Start Point 8-82...
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Tests, Calibrations and Maintenance 15. .Refer to 8-107: Observe the reading on the external power Figure meter display and enter the reading in the first field box: press KB by the first field box (the top field); the numeric keypad appears. Type in the value (to enter a decimal point, use the Point button), and then press OK (see 8-108).
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Service Manual Figure 8-108 First Reading Entered 16. Press READY. 17. Repeat the steps 12-14 another four times, while waiting 15 seconds in between each shot. Enter the reading after each shot (see Figure 8-109). 8-84...
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Tests, Calibrations and Maintenance Figure 8-109 All Five Readings entered - Find Peak 18. When all the values are entered in the field boxes, select the Find Peak checkbox (see Figure 8-109). Caution The next steps involve firing the treatment head; wear the appropriate safety eyewear.
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Service Manual Figure 8-110 Inserting the IPL Handpiece into the Calibration Tool 21. Press READY. 22. Shoot five times into the calibration device, waiting 15 seconds in between each shot. Observe that the readings are automatically entered into the fields (see Figure 8-111).
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Tests, Calibrations and Maintenance 23. When all the fields have been filled, record the Calculated factor; the accepted range is 60-100. (see Figure 8-112). 24. Press Save Factor (see 8-112); the Calibration Device Figure screen reappears. Figure 8-112 Save Factor 25.
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Service Manual Figure 8-113 Head Data Screen 2. Press the Search button. 3. Press the drop down arrow to verify the Head ID, and press on the ID number to enter it in the box. 4. Press Read; Verify that Factor 1 (Figure 8-114) is the same as the saved calibration value.
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8.13 Procedures for Nd:YAG Handpiece 8.13.1 Nd:YAG Energy Test The calibration check compares the fluence reading on the M22 treatment screen to that of a calibrated power meter. For example, when the 6 mm tip is selected with treatment preset of 20J/cm , the acceptable range of the reading is 5-7J.
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Service Manual To test the Multi-Spot Nd:YAG handpiece, do the following: 1. Set up the Ophir power meter: Connect the FL-250A detector head to the power meter (see Figure 8-115). Figure 8-115 Detector Head and Power Meter Setup Turn the power meter (button on left side).
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Tests, Calibrations and Maintenance Note The test uses two different spot sizes for each preset, simulated by the hollow tool tip. 3. From the User treatment screen, select the presets according to Table 8-2. Figure 8-116 Energy Test Preset 1 - Nd:YAG 4.
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Service Manual Figure 8-117 Firing Nd:YAG into Power Meter 5. Record the pulse parameters (T1, D1, Fluence) from the table below into the User screen. 6. If the readings are not within the acceptable range value as shown in Table 8-2, perform IPL Handpiece Calibration Using the IPL 8-69, or replace the handpiece.
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Tests, Calibrations and Maintenance 8.13.2 Nd:YAG Handpiece Calibration Using the Nd:YAG Calibration Device Calibration of the Multi-Spot Nd:YAG handpiece is necessary to ensure performance optimization.Calibration can be initiated by the user and can also be required by the system.When beginning treatment, the system checks if the handpiece requires calibration and will instruct the user to perform calibration.
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Service Manual Figure 8-118 Replace Head Button 2. When the message “it is now safe to replace the head” appears, connect the Nd:YAG handpiece and press Note No tip should be inserted into the handpiece. 3. When connecting the handpiece to the system for the first time, a warning message “the head requires calibration;...
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Tests, Calibrations and Maintenance Figure 8-119 Head Requires Calibration Warning Message 4. From the treatment screen, press the button (see Tools Figure 8- ; the Tools screen appears. Figure 8-120 Treatment Screen - Tool Button 5. from the Tools screen, press ;...
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Service Manual Figure 8-121 Tools Screen 6. If the calibration device is not connected, a message prompting to connect it appears (see ; connect the calibration Figure 8-122 device to the calibration port at the back of the system (see Figure 8-123 Figure 8-122 Calibration Device Not Connected Prompt...
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Tests, Calibrations and Maintenance Figure 8-123 Calibration Device Connected 7. Press the in the top right-hand corner to exit the screen; the Tools screen re-appears. Press (see ; the Calibration Figure 8-124 defrosting screen appears (see Figure 8-125 Figure 8-124 Calibration Screen - Calibration Button PB-1042431 Rev D 8-97...
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Service Manual Figure 8-125 Defrosting Progress Screen 8. After defrosting is finished, the calibration screen appears with the message “head replacement verification” (see Figure 8-126 Figure 8-126 handpiece Replacement Verification 9. Insert the handpiece into the cradle of the calibration device (see the handpiece is inserted properly when you hear a Figure 8-127 “click”.
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Tests, Calibrations and Maintenance Figure 8-127 Inserting YAG handpiece in Calibration Device 10. The Calibration in Process screen appears with a progress bar (see Figure 8-128 Figure 8-128 calibration in Process - Press Safety Button 11. Press the safety button and verify that the safety LED is illuminated.
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Service Manual safety LED Figure 8-129 Nd:YAG handpiece Safety LED Caution The next steps involve firing the handpiece; wear the appropriate safety eyewear. 12. Press and hold the trigger continuously. Calibration is executed. 13. Follow the on-screen instructions and fire the laser another three times.
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Tests, Calibrations and Maintenance Setting up the OPHIR Power Meter for the Nd:YAG hand- piece Note For a description of the OPHIR power meter controls and indicators, refer to the manufacturer's manual. 1. Connect the FL-250A detector head to the power meter (see Figure 8-130).
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Service Manual Choose the position. THRESHOLD Press the button to confirm. Choose value threshold; this will ensure that the OPHIR will not be too sensitive to random noise. Press the button to confirm; the power meter is now ready EXIT for measuring the Nd:YAG handpiece.
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Tests, Calibrations and Maintenance Figure 8-132 Resetting the Nd:YAG Calibration Device Factor 9. From the screen, verify that the Turn TEC is turned off (see Figure 8-132). 10. From the Service menu, press ; the Calibration Calibration Device Device screen appears. 11.
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Service Manual 12. A message “Preparing to read calibration device...please wait” appears in the status box. Wait until the button Calibration PM appears. Figure 8-134 Calibration Device Screen 13. Press ; the Calibration PM screen appears. Calibrate PM 14. Press then press (see System On...
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Tests, Calibrations and Maintenance Figure 8-135 Calibration PM Screen Caution The next steps involve firing the handpiece; wear the appropriate safety eyewear. 15. From a distance of 2 mm fire the laser once into the external power meter (see Figure 8-136).
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Service Manual Figure 8-137 Calibration Field Boxes at Zero 16. Refer to 8-138: Observe the reading on the external power Figure meter display and enter the reading in the first field box: press by the first field box (the top field); the numeric keypad appears.
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Tests, Calibrations and Maintenance Figure 8-138 Using Keypad to Enter Reading Figure 8-139 First Reading Entered PB-1042431 Rev D 8-107...
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Service Manual 17. Press READY 18. Repeat the steps 8-10 another four times, while waiting 15 seconds in between each shot. Enter the reading after each shot (see Figure 8-140). Figure 8-140 All Five Reading Entered 19. When all the values are entered in the field boxes, select the Find checkbox (see Peak...
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Tests, Calibrations and Maintenance Figure 8-141 Find Peak Checkbox 20. Remove the hollow Multi-Spot tool and insert the handpiece into the calibration device; the handpiece is inserted properly when you hear a “click” (see Figure 8-142). Figure 8-142 Inserting the Nd:YAG Head in Calibration Device PB-1042431 Rev D 8-109...
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Service Manual Caution The next steps involve firing the handpiece; wear the appropriate safety eyewear. 21. Press READY 22. Shoot five times into the calibration device, waiting 15 seconds in between each shot. Observe that the readings are automatically entered into the fields (see Figure 8-143).
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Tests, Calibrations and Maintenance 2. Verify that the system factor was saved (see Figure 8-144): Press the button. Search Press the drop down arrow to verify the Head ID, and press on the ID number to enter it in the box. Press Read Verify that Factor 1 is similar to the saved calibration value...
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Preventive maintenance should be performed once a year. The procedures in this section may be performed by the user. All other service procedures must be performed by Lumenis-authorized personnel only. WARNING Maintenance by user should be performed only when the system is shut down and disconnected from power.
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IPL ExpertFilters Intense Pulse Light (IPL) ExpertFilters, which control the spectral output of the system, are under warranty from Lumenis to be in perfect working condition upon receipt. No additional warranty applies. Under normal working conditions, the performance of these filters is likely to deteriorate with time and they will require replacing.
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Tests, Calibrations and Maintenance To clean the filter (refer to Figure 8-145): 1. Remove it by grasping the finger grip and sliding out the filter. 2. Gently dust the surface of the filter with a lint-free cloth. 3. Gently wipe off gel and fingerprints from the filter surface with ethyl alcohol or isopropyl alcohol.
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Service Manual To clean the lightguide (see Figure 8-146): Place the handpiece on a soft, flat surface, open the latch 1) to release the lightguide 2) and extract it from the IPL handpiece. 2. Remove the lightguide assembly from the handpiece by gripping both sides of the lightguide 3) and pulling out from the bottom.
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Tests, Calibrations and Maintenance Multi-Spot Nd:YAG Laser Lightguide Assembly The Nd:YAG laser’s lightguide assembly can be changed routinely during treatment in order to change the spot size. It is very important to keep the lightguide clean at all times.Lightguides should be cleaned after each patient. To clean the lightguide, first wipe the tip with a cloth.Then clean it with a cloth moistened with ethyl alcohol or isopropyl alcohol.Wipe it with a lint-free cloth until it is thoroughly dry.
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Service Manual ResurFX Laser Tip Assembly Keep the tip's optical surfaces free from dirt and gel at all times and clean it after each patient. Keep the tip's optical surfaces clean from dust since any particles or dirt on the tip will get hot due to absorption of light and can cause epidermal injury and increase patient discomfort.
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Preventive Maintenance (PM) of the system should be performed at least once a year. The procedures should be carried out only by Lumenis authorized FSEs. The checklist below lists the preventive maintenance activities. Fill out a photocopy of this checklist to ensure that all preventive maintenance activities have been performed successfully.
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Service Manual 8.15.2 Preventive Maintenance Checklist Not OK Description Remarks At least 60 cm (2 ft.) from the wall at the rear and sides Adequate work area Line supply of 100-230 VAC ±10% (90-253), 15A, 50/60 Hz with a ...
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Tests, Calibrations and Maintenance Perform IPL filter identification check for entire filter set. Check each filter visually for damage or contamination Nd:YAG Handpiece Perform Nd:YAG Calibration Device Factor Resetting Perform calibration for Multi-Spot Nd:YAG handpiece ...
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Service Manual Energy Test Results Table - IPL Pulse Parameters from User Screen Measured Energy on External Power Meter Filter Required Acceptable [msec] [msec] [msec] [msec] [msec] Fluence Range [J] [J/cm 48-58 166-202 81-99 T = pulse width, D=Delay Energy Test Results Table - Nd:YAG Pulse Parameters from User Screen Measured Energy on External Power Meter Hollow...
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Continuous firing for 10 sec Acceptable Range Switched calculation*: 650 Amp Hollow FL-250 PM Reading Value x 1.12 Service Tool 1.4 - 2.08 Test Results for M22 with Q-Switched Nd:YAG Spot Size Fluence Expected Result Actual Result [mm] [±20%] [J/cm 11.2 - 16.8 7.23-10.8 3.68 - 5.52...
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Service Manual Figure 8-149 Shape Density Check Figure 8-150 Coaxial Adjustment Example (UP/DOWN Correc- tion) I hereby certify that the preventive maintenance activities described in this checklist have been performed successfully and to the satisfaction of the customer. This preventive maintenance was performed in accordance with the instructions in the service manual and those items listed above.
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This chapter helps the FSE to identify, diagnose, and repair the fault in the event of a malfunction. Except for the corrective actions that are listed in the M22 operator's manual, no attempt should be made by the end user to repair the system or any of its sub-systems.
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Service Manual Figure 9-1 System Modes of Operation Flow...
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In all cases when replacing parts, send all defective parts back to Lumenis and reinstall all good parts back in the system or return them to the warehouse.
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Table 9-1 presents several error messages that may appear on the control panel's touch-screen, which can be corrected by the user. If the corrective action does not resolve the problem, contact your Lumenis distributor or service center and mention the error number and text.
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Troubleshooting Error Number Includes (an ascending) heading number and the following: Error number (in brackets), followed by the error message text Internal Name Description of the system error Fault Warning message, Local Error, Fatal Error-R, Fatal Description Error-NR, Laser Stop as a result Corrective Provides the corrective action for each probable Action/Parts...
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Service Manual • IDS_HV_RELAY Verify that HVR Disc does not stay in Upper position • HV Relay Status Fault • Interface IDS_SWITCHING_ENABLE_ER Switching Enable Fault • Interface Failure to set switching on - • HVPS command from INTER. to • HVPS to supply 24V to SWM IDS_SIMMER_ON_ERR Simmer On Fault...
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Troubleshooting IDS_COVER_OPEN Module Disconnected 52 Pins Harness(the external module disconnected switch is soldered) • Interface IDS_EXT_INDICATION_ERRO External indication faults 52 Pins Harness(the multiple error of External switch is soldered) indication subsystem • Interface IDS_DOOR_INTERLOCK Remote Interlock Fault, verify • Interlock connec- Treatment Room door is closed;...
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Service Manual • Interface IDS_CURRENT_VERIFY_ERR treatment current (GUI to Interface)check - failed • Software Pulse current verification error • Computer IDS_HEAD_REPLACED Different Head identification Use different IPL head in modality session is handpiece to simulate different than the connected the error head at start-up •...
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Troubleshooting IDS_PS_FAN_ABOVE_LIMIT Charger fault: Fan volt above Charger volt out of limit range-recalibrate • HVPS • Interface IDS_PS_FAN_UNDER_LIMIT Charger fault:FAN volts under Charger volt out of limit range-recalibrate • HVPS • Interface IDS_PS_PUMP_ABOVE_LIMIT Charger fault: pump volts Charger volt out of above limit range-recalibrate •...
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IDS_HASP_FOREIGN_APPLIC Security Key Error!\nThe Improper use of the ATION_KEY main system key belongs to HASP. Bad HASP or another Lumenis machine. connection. \nInsert system and upgrade keys and press OK when ready! HASP messages IDS_HASP_NOT_SUPPORTED Security Key Error!\nKey is...
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HASP messages IDS_HASP_TIMEOUT Security Key Error!\nTimeout Improper use of the - couldn't update the key. HASP. Bad HASP or \nPlease, try again.\nIf fails, connection. contact Lumenis Support. HASP messages IDS_SOFT_PATCH_OK Completed successfully! Upgrade messages IDS_SOFT_PATCH_INTERNAL Internal Error: please contact Upgrade messages...
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Service Manual • Head 1002 IDS_SYSTEM_FAULT_I2C_NO System fault: I2C NO DEVICE _DEVICE_ACK_ERROR • Interface • Head 1003 IDS_SYSTEM_FAULT_I2C_AN System fault: I2C AN DEVICE _DEVICE_ACK_ERROR ACK ERROR • Interface • Head 1004 IDS_SYSTEM_FAULT_I2C_BU System fault: I2C BUSY SY_ERROR ERROR • Interface 1005 IDS_SYSTEM_FAULT_I2C_TIM System fault: I2C TIMEOUT...
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Troubleshooting • Head 1050 IDS_SYSTEM_FAULT_HEAD_ system fault: The connected NO_LUMENIS_DEVICE head - No Lumenis Device • Interface The connected head is not Lumenis device 1064 IDS_SYSTEM_FAULT_POWER System fault:POWER METER Nd:YAG PM _METER_INVALID_PARAM_ER INVALID PARAM ERROR Fail to read Nd:YAG PM data-...
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Service Manual • Interface 1101 IDS_DATA_LINK_STATUS_RE System fault: Communication CEIVE_PACKET_DATA_ALLOC error receive Data packet ATE_ERROR allocation fail. Fail to allocate memory for the received packet data • Interface 1102 IDS_PROTOCOL_STATUS_FAI System fault: Communication L_TRANSMIT_ALLOCATE error transmit packet allocation fail; fail to allocate memory for the transmit packet 1103...
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Messages Table 9-3 lists some possible power-related problems that may manifest without an error message.If the corrective action listed in the table does not solve the problem, contact Lumenis Service. Table 9-3. Malfunctions with No error Message Symptom Probable Cause...
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H A P T E R ODULE EPLACEMENT 10.1 Introduction This chapter describes the replacement procedures for the M22 system modules. WARNING Before performing any replacement of modules or parts, turn off the system and disconnect it from the main power, unless the procedure to be followed indicates otherwise.
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Service Manual 10.2 Covers Removal M22 is protected by the following covers (see Figure 10-1): • Front cover [ • Left and right side covers [ • Back cover [ • Left and right base panels [ • Top Cover [ ], on which the PC unit assembly [ ] is mounted.
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Module Replacement Caution Before removing the covers, always make sure that the system is turned off and disconnected from the mains power supply. 10.2.1 Left/Right Side Base Panels Replacement The left and right side base panels are identified by either an L or R marked on the inner side of each panel.
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Service Manual Installation Refer to Figure 10-3: 1. Align the upper and lower pin latches with the pins on the chassis [A]. 2. Firmly push the panel in so that it is on an even plane with the front panel [B]. Figure 10-4 Installing Left/Right Side Base Panels 10.2.2 Front Cover Replacement Removal...
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Module Replacement Figure 10-5 Removing Front Cover Screws Installation 1. Mount the front panel on the front of the chassis, aligning the handpiece connector and on/off button in their respective holes. 2. Tighten the 4 Allen screws (two on each side) to attach the front panel to the chassis.
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Service Manual front view back view Figure 10-6 Removing Bracket Screws from the Left Side Cover Installation 1. When installing the side covers, fit them on each side over the side handles. Figure 10-7 Installing the Side Covers 2. Tighten the four screws, 2 in front and two in back. 10-6...
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Module Replacement 10.2.4 Back Cover Replacement Removal Before removing the back cover, the water tank must first be removed. (see Water Tank Replacement on page 10-31). 1. Unlock the metal latches on the top of the back cover. 2. Remove the 4 Allen screws holding the back cover to the chassis (see Figure 10-8).
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Service Manual 10.2.5 PC Unit Assembly Replacement Removal 1. Unlock the metal latches on the top of the back cover. 2. Pull the front locking latch all the way out. Pull out - Out Position Push in - In Position Figure 10-9 Front Locking Latch 3.
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Module Replacement 3. When the PC Unit Assembly is sitting firmly on the top cover, push in the front locking latch (it should push in with a bit of friction). 4. Lock the metal latches on the top of the back cover. Note Make sure the PC Unit Assembly sits firmly on the top cover around all sides.
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Service Manual upper Allen screws inter-module connector lower Allen screws Figure 10-12 Top Cover Replacement 3. Remove the top cover. Installation 1. Mount the top cover carefully, using the large mounting pins and the inter-module connector as guides. 2. Tighten the four Allen screws, alternating between them as you tighten;...
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Module Replacement 4. Release the small Allen screw to release the pin, and manually unscrew the pin from its location (see Figure 10-13). Figure 10-13 Replacing Top Cover Alignment Pin 5. Take the new alignment pin and hold it next to the old pin; observe where the scratch was made on the old pin and make an identical scratch on the new pin.
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Service Manual Figure 10-14 Side Covers Alignment 10-12...
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Module Replacement 10.3 Electrical System Components The electrical system includes the following components: • Power Supply • Service Panel (On/Off Main Circuit Breaker) • Capacitor Bank • Interface • Switching Module 10.3.1 Power Supply Replacement Removal 1. Remove all the covers in the following order (see Covers Removal on page 10-2:...
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Service Manual 3. From the right side of the system, remove the five Allen screws holding the power supply to the chassis and its brackets. Make note of a single long screw coming from the oval opening (see Figure 10-16). long screw Figure 10-16 Remove Five Allen Screws 4.
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Module Replacement Figure 10-17 Disconnect P6 5. Disconnect the J10 cable by removing the two side small screws, one on each side (see Figure 10-18). Figure 10-18 Disconnect J10 PB-1042431 Rev D 10-15...
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Service Manual 6. From the left side of the system, disconnect the following plugs (see Figure 10-19): • P7 by removing the two small screws, one on each side. • HV plug going to the main AC power, by removing two small screws, one on each side.
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Module Replacement Figure 10-20 Removing Two Allen Screws from Left Side 8. Disconnect P6 and the 14-pin Molex connector (see Figure 10-21). Figure 10-21 Disconnect P6 and 14-Pin Connector 9. From the right side of the system, remove the two Allen screws of the bracket (see Figure 10-22)
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Service Manual Figure 10-22 Remove Two Allen Screws from System Right 10. Carefully slide the power supply to the right, out of its shelf, taking care not to damage the components on top of the power supply (see Figure 10-23). Figure 10-23 Slide Power Supply Out 11.
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Module Replacement 10.3.2 Capacitor Bank Replacement Removal WARNING The capacitor bank carries dangerous voltages. Before replacing the module, always turn off the system, disconnect it from the mains power supply, and make sure that the capacitors are not charged. 1. Open the following covers: •...
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Service Manual 3. From the right system of the system, remove the single Allen screw holding the capacitor bank frame to the chassis. Completely remove the screw from the frame. Figure 10-25 Remove Allen Screw of Capacitor Bank - Right Side 4.
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Module Replacement Figure 10-27 Disconnect Cable to Access Capacitor Bank 6. From the left side of the system, slide the capacitor bank out of its location. Figure 10-28 Remove Capacitor Bank Caution Use caution when sliding the capacitor bank out; loosen or remove the pump, or carefully push the coolant tubes out of the way if necessary.
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Service Manual Installation 1. Install the capacitor bank by sliding it in place. Make sure that the surrounding wires and tubes are not in the way. The side with the (+) red HV wire on the left side enters the chassis first. Insert this side first Figure 10-29 Installing Capacitor Bank...
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Module Replacement 10.3.3 Switching Module Replacement WARNING The switching module carries dangerous voltages. Before replacing the module, always turn off the unit and disconnect it from the mains supply. Removal 1. From the left side of the system, disconnect the following connections from the switching module: •...
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Service Manual HV terminal block 2-pin Molex Figure 10-31 Disconnect from Switching Module - Right Side 3. From the left side of the system, loosen and turn the ground screw to enable easier removal of the switching module. 4. Remove four Allen screws holding switching module to the chassis;...
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Module Replacement Figure 10-33 Remove Allen Screws from Switching Module (2) 5. Carefully slide the switching module out of its location, making sure that no wires are interfering while doing so. Figure 10-34 Remove Switching Module PB-1042431 Rev D 10-25...
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Service Manual Installation 1. Install the switching module with its fan side entering the chassis first. Make sure that the module is inserted all the way so that the fan side of the module touches the metal frame of the chassis. no gap between metal frame and module...
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Module Replacement 1. Remove the three Allen screws holding the bracket for the right side base panel, in order to gain access to the HV relay (see Figure 10-36). Figure 10-36 Removing Allen Screws on Bracket 2. Remove the four Philips screws and remove the plastic protective cover of the HV relay assembly in order to gain access to the HV connections (see Figure...
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Service Manual 3. Remove the two gold nuts securing the HV wires (see Figure 10- 37). WARNING Do not mix the order of the wires when reconnecting; mark the wires if necessary. (The cables on the right go to the switching module;...
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Module Replacement Installation 1. Connect the 4-pin Molex harness connector supplying power to the relay and fan, making sure that the cable is routed on the inside of the chassis. Use tie-wraps to secure the harness to the chassis. 2. Mount the HV relay, using the alignment pins on the chassis. 3.
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Service Manual 2. Remove the four Allen screws, two upper and two lower holding the interface module to the chassis. Note The upper screws are sitting on mounting hooks; they may only need to be loosened, not removed completely. shows how Figure 10-40 to gain access to loosening the upper Allen screws.
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Module Replacement 10.4 Cooling System Components Replacement The cooling system includes the following components: • Water tank • Pump • Water level sensor • Flow switch • Deionizer • Radiator • Fan Each of these components may be replaced individually. The water tank must be removed in order to gain access from the back of the system.(see Water Tank Replacement on page...
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Service Manual Installation 1. Make sure that the quick connector on the machine side is released (the release pin has been pushed in). 2. Slide the water tank onto its track and push in firmly until you hear a “click”. 10.4.2 Pump Replacement Removal 1.
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Module Replacement Figure 10-43 Release Two Spring-Loaded Flat Screws 5. Carefully slide the pump out of its location. 6. Release the two tube quick-connectors from the coolant tubes. Figure 10-44 Release Quick-Connectors PB-1042431 Rev D 10-33...
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Service Manual Installation 1. When installing a new pump, use the two small alignment pins to mount the pump in the proper position (see Figure 10-45). Figure 10-45 Alignment Pins for Mounting Pump 2. When installing the pump, perform the above steps in reverse order. 10.4.3 Water Level Sensor Replacement Removal Refer to...
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Module Replacement J4 plug Figure 10-46 Replacing Water Level Sensor Installation 1. To install the water level sensor, perform the above steps in reverse order. 2. After installation is complete, perform Water Level Sensor Calibration on page 8-26. 10.4.4 Flow Switch Replacement Removal Refer to Figure...
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Service Manual quick-connector tie wraps J3 Plug quick-connector Figure 10-47 Flow Switch Replacement Installation When installing the flow switch, perform the above steps in reverse order. 10.4.5 Deionizer Replacement Removal 1. Release the four Allen screws of the bracket holding the deionizer. 10-36...
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Module Replacement Figure 10-48 Release Four Allen Screws on Deionizer Bracket 2. Slide the deionizer partially out of its location and disconnect the the quick-connector from the back end of the deionizer. Note It is not necessary to remove the power supply or any other components to remove the deionizer;...
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Service Manual 3. Disconnect the front quick-connector of the deionizer. Figure 10-50 Front-End Quick-Connector 4. Carefully slide the deionizer all the way out of its location. 5. Cut the tie wrap. Figure 10-51 Tie Wraps from Deionizer Installation When installing the deionizer, perform the above steps in reverse order. 10-38...
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Module Replacement 10.4.6 Radiator and Fan Removal 1. Open the following covers: • Back cover • Right cover 2. Release the service panel by releasing 3 Allen screws (1 at the top and 2 at the bottom), and move the service panel out of the way. 3.
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Service Manual Figure 10-53 Temperature Sensor Location 5. Carefully slide the radiator and fan partially out of their location. 6. Disconnect the two coolant tubes, one upper and one lower. Installing the New Radiator for the First Time The new radiator comes with a new temperature sensor; removing the old temperature sensor from the old radiator is not necessary.
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Module Replacement This procedure needs to be performed only if replacing the radiator for the first time. This procedure is not needed for any subsequent radiator replacements. to “T” fitting fan plug (cutting side) to water flow meter temp. sensor plug Figure 10-55 New Radiator and Fitting To install a new radiator for the first time, do the following: 1.
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Service Manual Figure 10-57 Cutting the Tube 4. Take the new straight fitting from the new radiator and attach it to the tube you just cut. connect this straight fitting to the cut tube side Figure 10-58 Straight Fitting Connection 5.
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Module Replacement 10.5 Computer Module Replacement The M22 system's control panel is a complete computer system, incorporating monitor and touch-screen. The computer incorporates the ® Windows XP Embedded operating system, the IPL, Nd:YAG software applications and the patient database. If the need arises, the computer module should be replaced as a single unit.
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Service Manual Top edge bottom edge Figure 10-60 Removing Four Allen Screws from Computer 5. Refer to 10-60: slightly lift the computer module up to gain Figure access and disconnect the following cables on the top edge side: • PWR (located on the side) •...
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Module Replacement • GNDs of the inverter and LVDS plugs 7. Remove the computer module by carefully lifting it out. 8. Install the new computer module by following the previous steps in reverse order. Note Make sure to install the HASP from the old computer into the port on the new computer.
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Service Manual Figure 10-62 Removing Compact Flash 4. Install the new CF by following the previous steps in reverse order. Replacing the HASP The HASP includes: • IPL configuration code • system serial number • Any other upgrade codes that have been installed on the system (for example, after upgrading the system with Nd:YAG code).
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Module Replacement Figure 10-63 Removing the HASP from the Computer. 10.5.2 System Monitor Replacement Removal 1. Remove the PC Unit Assembly as described in PC Unit Assembly Replacement on page 10-8. 2. Once removed, carefully flip the PC unit Assembly on its front side, with the top cover facing up.
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Service Manual eight Philips screws Figure 10-64 Removing Eight Philips Screws Holding Monitor 5. Mark all tie wraps holding the three cables (two harnesses and 1 GND) going from the monitor to the computer; these tie wraps will need to be replaced after installing the new monitor. 6.
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Module Replacement Figure 10-66 Cut Tie Wraps Holding Monitor Cables 9. Remove the monitor from its location, carefully removing the disconnected harnesses through the hole at the back of the monitor. Figure 10-67 Removing Monitor Harnesses Through Hole Installation 1. Raise the hinges all the way out (towards the front) of the PC Unit Assembly.
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Service Manual Figure 10-68 Installing the Monitor 2. Tighten the eight hinge screws (four on each side). Tighten the screw with only enough force to secure it; too much force can damage the screw threads.after tightening, make sure the monitor is sitting straight and firmly in its base pocket.
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Module Replacement 4. Continue to route the harness along its path, gathering the harnesses into their tunnel and applying a tie wrap in the locations as shown Figure 10-66. 5. Reconnect the LVDS plug, USB plug, and inverter plug from the computer (see Figure 10-65).
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Service Manual 2. In the My Device folder, click twice on Windows Windows Figure 10-72 Windows Folder 3. From the menu bar, click on and then choose . The View Options Folder Options window appears. Figure 10-73 Menu - View Options 4.
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Module Replacement Figure 10-74 Deselect View Folder Options 5. When all 3 checkboxes are deselected, click . More files will appear, which were hidden before; the folder appears TouchKit.exe Figure 10-75 Open TouchKit.EXE File 6. Double-click the icon; the Start Calibration window TouchKit.exe appears.
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Service Manual Figure 10-76 Start Calibration 7. Click on button; calibration begins and a white screen 25 Pts Cal with a red “X” appears. Figure 10-77 Touch-Screen Calibration (1) 10-54...
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Module Replacement 8. Touch the red X once; a sound is heard and the X turns green and another red X appear, with several other X locations indicated in green. Figure 10-78 Touch-Screen Calibration (2) 9. Continue to press the red X where it appears. When all 25 X s are touched the calibration screen reappears.
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Service Manual 10.6 Draining/Filling the Cooling System The water level in the coolant tank is very important to maintain for proper functioning and safety of the system. The water level should always be between the marks on the tank. MIN. LEVEL MAX.
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Module Replacement Figure 10-79 Cooling System Draining Screen 5. Press the OK button; this will drive the coolant remaining in the system into the tank. The cooling system is drained when the progress bar is full. When draining is complete, remove the water tank from the system and pour the water out.
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Service Manual Figure 10-80 Coolant Tank Parts 1. Lift the water tank’s handle (1). 2. Press the black release button (2). 3. Pull the tank assembly (bottle and cap assembly) out of the system (3). Figure 10-81 Pulling the Tank Out of the System 10-58...
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Module Replacement Draining the Cooling System Using the Draining Tool Draining the water from the Cooling system using the draining tool in the following cases: • when the system is not connected to the mains wall power • when the water pump is not working The water draining tool includes In/Out tubes, pump, and a 12V DC transformer which connects to the pump.
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Service Manual Figure 10-83 Opening the Water Tank 5. Pour the contents of the water tank out; dispose of it in a proper manner. 6. Close the water tank cover and insert the water tank back into its position. 7. Take the water draining tool and connect the In/Out tubes to the handpiece connector: the black connector connects to the left side and the white connector connects to the right side.
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Module Replacement Figure 10-85 Connect Power Transformer to Water Draining Tool 9. Make sure that the draining tool is situated on a lower level than the system (see Figure 10-86). Figure 10-86 Drain Tool Setup 10. Plug the power transformer into the mains wall power; the tool starts operating and pumps the water into the water tank.
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Service Manual Note The amount of water that should be pumped into in the empty water tank should reach the level marker on the water tank. 11. When the tubes are empty of water, or you hear that the pump changes noise (no water is heard circulating), this means that there is no more water in the tubes;...
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Spare Parts Catalog H A P T E R PARE ARTS ATALOG 11.1 Introduction This chapter is divided into sections according to the various modules. Each section contains a list of the parts that are relevant to that section and their respective part numbers. In most cases the tables are preceded by appropriate illustrations, as shown in Figure 11-1.
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Part No. be ordered from Lumenis. This section is divided into several sub-sections, according to the system's modules. Each sub-section contains the spare parts information for its respective module.
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Spare Parts Catalog Section 11.3 Electrical Components Section 11.6 Miscellaneous Section 11.2 Computer and Display Section 11.7 Treatment Heads & Accessories Section 11.6 Miscellaneous Figure 11-2 System Front/Top View PB-1042431 Rev D 11-3...
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Service Manual Section 11.3 Electrical Components Section 11.4 Cooling System Figure 11-3 System Rear View 11-4...
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Spare Parts Catalog Section 11.5 Covers and Exterior Components Section 11.3 Electrical Section 11.4 Cooling System Components Figure 11-4 System Right View PB-1042431 Rev D 11-5...
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Service Manual Section 11.5 Covers and Exterior Components Section 11.3 Electrical Components Section 11.4 Cooling System Figure 11-5 System Left View 11-6...
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Spare Parts Catalog 11.2 Computer and Display Right Left Figure 11-6 Computer and Display Item Description Part Number PC Unit Assembly (does not include HASP and back cover) SP-1046931 GUI Computer (includes Compact Flash) SP-1046940 Display Assembly SP-1046950 Screen Left & Right Hinge Bracket SP-1047570 PB-1042431 Rev D 11-7...
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Spare Parts Catalog Item Description Part Number Relay Assembly SP-1047070 Capacitor Assembly SP-1047090 Switching Module SP-1047100 Charger Assembly (Power Supply) SP-1047110 Charger Cover SP-1047120 Interface Module SP-1047132 Machine Side Connector SP-1047150 Power Cable, 250 VAC WA0000125 Power Cable, 125 VAC 6005-0159 ON/OFF Switch and cable SP-1047140...
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Service Manual 11.4 Cooling System Figure 11-8 Cooling System Components 11-10...
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Spare Parts Catalog Item Description Part Number Pump Assembly SP-1046960 Flow Switch SP-1046970 Radiator assembly and water tubes (with Temperature Sensor) SP-1046980 Water Bottle Assembly SP-1047010 Water Level Flow Sensor SP-1094601 Deionizing Water Filter SP-1047020 Water Elbow Fitting SP-1047030 System Cooling Fan SP-1046990 Water Plug-In Extended Elbow SP-1047040...
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Service Manual 11.5 Covers and Exterior Components front view back view back view front view Figure 11-9 Covers and Exterior Components 11-12...
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Spare Parts Catalog Item Description Part Number Base Upper Cover SP-1047360 Base Front Cover SP-1047350 Base Left Cover SP-1047330 Base Right Cover SP-1047320 Left Panel Assy SP-1047400 Right Panel Assy SP-1047410 Base Back Cover SP-1047340 Right Handle Assy SP-1047430 Left Handle Assy SP-1047420 Compartment Door (for filter and lightguide storage) SP-1047450...
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Spare Parts Catalog Item Description Part Number Draw Latch for rear cover SP-1047500 EMI shielding gasket E18 3 x 3 mm* SP-1047380 EMI shielding gasket E37 1 x 3 mm* SP-1047370 EMI shielding gasket E81 2 x 4 mm* SP-1047390 Locking Bracket Assy SP-1047460 Latch Cover...
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Service Manual 11.7 Treatment Heads & Accessories Figure 11-12 Treatment Heads Item Description Part Number IPL Head SA-1026350 Nd:YAG Head SA-1020220 Light Guides and Filters (Storage location shown, see next page for part numbers) Light Guide and Filter Foam Storage Tray MI-1030330 Upgrade Nd:YAG Kit (includes calibration device, Nd:YAG UG-0005100...
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