Alemlube REWINDA AR1220CAR Owner's Manual

Compressed air hose reel

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COMPRESSED AIR HOSE REEL
Alemlube is pleased to announce the release of our new Rewinda Series of hose, cable & barrier reels.
The range has been researched, designed & engineered in conjunction with our long-standing,
industry leading plastic covered hose reel partner with the result being an exciting range of innovative,
safe, ergonomic, durable and aesthetically pleasing hose reels.
Replacing the S Series as released in 2008, this new versatile & complete range meets market needs
and is set to exceed industry expectations.
The patented speed rewind control system, as included on all models, ensures that the hose retracts
at a safe & steady speed, resulting in a safe operating environment, minimising the chance of damage
to workshop equipment, and in some instances, customers' vehicles.
The unique, & also patented, stop-at-any-point latching system secures the hose at the exact desired
length each and every time, the sliding guide system ensures that the hose returns neatly and evenly
onto the barrel assembly, and the next level UV stabilised covers won't fade over time.
The Gen3 hybrid polymer hose & hose bend restrictors (the latter on all models) ensure a long service
life for your hose assemblies.
With a 10 year warranty on materials & workmanship and a no exclusions 2 year warranty on wearing
parts such as o'rings, seals, hose assemblies, springs and bushes, the new Rewinda Series of hose reels
is set to be the new on-point hose storage and retrieval solution in mining, construction, Ag, transport
and automotive sectors in Australia, New Zealand and Papua New Guinea.
NSW/ACT (02) 9677 1555
WA (08) 9302 4199
OWNER'S MANUAL
QLD/PNG (07) 3491 2600
SA/NT (08) 8241 7111
VIC/TAS (03) 8787 8288
NZ (09) 447 1007
AR1220CAR
April 2025
www.alemlube.com.au
www.alemlube.co.nz
1

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  • Page 1 COMPRESSED AIR HOSE REEL April 2025 Alemlube is pleased to announce the release of our new Rewinda Series of hose, cable & barrier reels. The range has been researched, designed & engineered in conjunction with our long-standing, industry leading plastic covered hose reel partner with the result being an exciting range of innovative, safe, ergonomic, durable and aesthetically pleasing hose reels.
  • Page 2: General Safety Regulations

    1/2" 3/8" 3/8" BSPT (M) 3/4" BSP(F) 1/2" BSPT (M) 1/4" BSPT (M) NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au Weedcide/Pesticide 0°C~60°C 3/8" 3/8" BSPT (M) 1/4" BSPT (M) AR1020WPR 300psi/20bar www.alemlube.co.nz WA (08) 9302 4199...
  • Page 3: Installation Instructions

    3. INSTALLATION INSTRUCTIONS 25.49" [647mm] 11.18" [284mm] 21.61" [549mm] 2.68" [68mm] 1.97" [50mm] Ø0.28" [7mm] Fig.01 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 4: Safety Precautions

    Tighten hose stop bolts and unlatch the reel. Fig.02 Wall Ceiling NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 5 Fig.04 Elastic Clip Upper Axle Handle Elastic Clip Screw M6 (Self Provided) Bracket Stator NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 6: Operation

    5. Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly concern the preloaded springs. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 7 Pre-tensioned End Cap Secure the reel on a flat surface to prevent it from rotating NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 8 3. Remove the synchronous belt from the large synchronous wheel. (Fig.08) Fig.08 Synchronous Wheel Synchronous Belt NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 9 New Guiding Assembly Damaged Guiding Outlet Side Plate Assembly Synchronous Belt Outlet Side Plate Guide Bar NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 10 Same direction of rotation, same direction of movement Fig.10-3 Mark on the hose Hose Upper Outlet Cover NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 11 8. After the upper outlet cover passes through the pipe, insert the latch into the slot on the housing. (Fig.12) Fig.12 Latch Slot Latch Slot NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 12 10. The synchronous belt wraps around the large synchronous wheel. (See Fig.14) Fig.14 Synchronous Belt Synchronous Wheel NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 13 3-5 turns, align with the screw hole on the side cover, tighten the screws to complete the tensioning. (Fig.16) Fig.16 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 14 3. Remove the 4 screws of the large gear ring. (Fig.18) Fig.18 Large Gear Ring NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 15 Large Gear Ring Retraction Assembly MOVE MOVE Damaged Slow Retraction Damaged Assembly Stop-at-any-point Assembly Stop-at-any-point Assembly NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 16 6. Install the screws on the large gear ring. (The large gear ring could be replaced if there is a need). (Fig.21) Fig.21 Large Gear Ring NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 17 (Fig.22-1). High pressure hose reel (Fig.22-2). Fig.22 End Cap Side Cover Flange Slot Edge Protrusion Slot Fig.22-1 Fig.22-2 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 18 (Fig.23). High pressure hose reel (Fig.23-2). End Cap Side Cover Fig.23-1 Fig.23-2 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 19 Remove valve. Install valve. Just for Double Welding Hose Reel Rotate Rotate Left Right NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 20 (Fig.25-1). High pressure hose reel (Fig.25-2). End Cap Side Cover Flange Slot Edge Protrusion Slot Fig.25-1 Fig.25-2 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 21 5. Remove the valve end cover. 6. Disassemble the side cover. Notes: Not required for high pressure products. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 22 Straight joint 11. Install the new hose. 12. Install the valve. Elbow joint Straight joint NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 23 16. Secure the valve. 17. Fasten the valve end cover. 18. Retract the hoses. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 24 COMPRESSED AIR HOSE REEL 19. Pre-tension the spring. 20. Install the inlet hose. 21. Install the bolts. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 25 5. Remove the hose clamp. 6. Remove the inlet hose. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 26 9. Remove valve. 10. Remove old hose. 11. Install new hose. 12. Install valve. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 27 15. Install upper outlet cover. 16. Install side cover. 17. Fix the valve. 18.Fix the valve end cover. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 28: Limited Warranty

    12. STORAGE CONDITIONS Please store the hose reel in a dry and well-ventilated environment. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 29: Troubleshooting

    Inlet hose is not flexible. Caution: Be sure leak is not at Hose Fitting! NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 30 AR1220CAR-25 AR1220CAR-07 AR1220CAR-26 AR1220CAR-06 AR1220CAR-27 AR1220CAR-05 AR1220CAR-28 AR1220CAR-04 AR1220CAR-29 AR1220CAR-03 AR1220CAR-32 AR1220CAR-30 AR1220CAR-33 AR1220CAR-31 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 31 Hand shower only for ALE.06 ▲16: Joint only for ALE.07 ▲29: Rubber base only for ALE.02 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...

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