Alemlube Rewinda AR1020CAB Owner's Manual

Compressed air hose reel

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COMPRESSED AIR HOSE REEL
Alemlube is pleased to announce the release of our new Rewinda Series of hose, cable & barrier reels.
The range has been researched, designed & engineered in conjunction with our long-standing,
industry leading plastic covered hose reel partner with the result being an exciting range of innovative,
safe, ergonomic, durable and aesthetically pleasing hose reels.
Replacing the S Series as released in 2008, this new versatile & complete range meets market needs
and is set to exceed industry expectations.
The patented speed rewind control system, as included on all models, ensures that the hose retracts
at a safe & steady speed, resulting in a safe operating environment, minimising the chance of damage
to workshop equipment, and in some instances, customers' vehicles.
The unique, & also patented, stop-at-any-point latching system secures the hose at the exact desired
length each and every time, the sliding guide system ensures that the hose returns neatly and evenly
onto the barrel assembly, and the next level UV stabilised covers won't fade over time.
The Gen3 hybrid polymer hose & hose bend restrictors (the latter on all models) ensure a long service
life for your hose assemblies.
With a 10 year warranty on materials & workmanship and a no exclusions 2 year warranty on wearing
parts such as o'rings, seals, hose assemblies, springs and bushes, the new Rewinda Series of hose reels
is set to be the new on-point hose storage and retrieval solution in mining, construction, Ag, transport
and automotive sectors in Australia, New Zealand and Papua New Guinea.
NSW/ACT (02) 9677 1555
WA (08) 9302 4199
OWNER'S MANUAL
QLD/PNG (07) 3491 2600
SA/NT (08) 8241 7111
VIC/TAS (03) 8787 8288
NZ (09) 447 1007
AR1020CAB
April 2025
www.alemlube.com.au
www.alemlube.co.nz
1

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Summary of Contents for Alemlube Rewinda AR1020CAB

  • Page 1 COMPRESSED AIR HOSE REEL April 2025 Alemlube is pleased to announce the release of our new Rewinda Series of hose, cable & barrier reels. The range has been researched, designed & engineered in conjunction with our long-standing, industry leading plastic covered hose reel partner with the result being an exciting range of innovative, safe, ergonomic, durable and aesthetically pleasing hose reels.
  • Page 2: General Safety Regulations

    AR1217HWR 300psi/20bar -40°C~90°C EPDM 1/2" 3/4" BSP(F) 1/2" BSPT (M) NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au Weedcide/Pesticide 0°C~60°C 3/8" 3/8" BSPT (M) 1/4" BSPT (M) AR1020WPR 300psi/20bar www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111...
  • Page 3: Installation Instructions

    3. INSTALLATION INSTRUCTIONS 25.49" [647mm] 11.18" [284mm] 21.61" [549mm] 2.68" [68mm] 1.97" [50mm] Ø0.28" [7mm] Fig.01 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 4: Safety Precautions

    Tighten hose stop bolts and unlatch the reel. Fig.02 Wall Ceiling NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 5 (Recommended to be Stator mounted on top) NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz...
  • Page 6: Operation

    5. Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly concern the preloaded springs. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 7 Pre-tensioned End Cap Secure the reel on a flat surface to prevent it from rotating NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 8 3. Remove the synchronous belt from the large synchronous wheel. (Fig.08) Fig.08 Synchronous Wheel Synchronous Belt NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 9 New Guiding Assembly Damaged Guiding Outlet Side Plate Assembly Synchronous Belt Outlet Side Plate Guide Bar NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 10 Same direction of rotation, same direction of movement Fig.10-3 Mark on the hose Hose Upper Outlet Cover NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 11 8. After the upper outlet cover passes through the pipe, insert the latch into the slot on the housing. (Fig.12) Fig.12 Latch Slot Latch Slot NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 12 10. The synchronous belt wraps around the large synchronous wheel. (See Fig.14) Fig.14 Synchronous Belt Synchronous Wheel NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 13 3-5 turns, align with the screw hole on the side cover, tighten the screws to complete the tensioning. (Fig.16) Fig.16 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 14 3. Remove the 4 screws of the large gear ring. (Fig.18) Fig.18 Large Gear Ring NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz...
  • Page 15 Large Gear Ring Retraction Assembly MOVE MOVE Damaged Slow Retraction Damaged Assembly Stop-at-any-point Assembly Stop-at-any-point Assembly NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 16 (Fig.21-3)). Fig.21-3 Fig.21-1 Large Gear Ring Fig.21-2 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz WA (08) 9302 4199...
  • Page 17 Flange Slot Edge Protrusion Slot NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111...
  • Page 18 (Fig.23). Fig.23 End Cap Side Cover NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz WA (08) 9302 4199...
  • Page 19 Fig.24 Valve Remove the valve Install the valve. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz WA (08) 9302 4199...
  • Page 20 Slot Edge Protrusion Slot Install Screw NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111...
  • Page 21 6. Disassemble the side cover. Notes: Not required for high pressure products. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199...
  • Page 22 10. Remove the old hose. 11. Install the new hose. 12. Install the valve. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz...
  • Page 23 16. Secure the valve. 17. Fasten the valve end cover. 18. Retract the hoses. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 24 COMPRESSED AIR HOSE REEL 19. Pre-tension the spring. 20. Install the inlet hose. 21. Install the bolts. NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 25: Troubleshooting

    Inlet hose is not flexible. Caution: Be sure leak is not at Hose Fitting! NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 26 AR1020CAB-25 AR1020CAB-07 AR1020CAB-26 AR1020CAB-06 AR1020CAB-27 AR1020CAB-05 AR1020CAB-28 AR1020CAB-04 AR1020CAB-29 AR1020CAB-03 AR1020CAB-32 AR1020CAB-30 AR1020CAB-33 AR1020CAB-31 NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...
  • Page 27 End Cap AR1020CAB-41 Baffle AR1020CAB-21 Screw M5x12 AR1020CAB-42 Left Cover AR1020CAB-22 Hose Assembly *Wearing Parts NSW/ACT (02) 9677 1555 QLD/PNG (07) 3491 2600 VIC/TAS (03) 8787 8288 www.alemlube.com.au www.alemlube.co.nz WA (08) 9302 4199 SA/NT (08) 8241 7111 NZ (09) 447 1007...

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