Hilintec D15 User Manual

Micro vacuum pump and compressor series
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D15 Micro Vacuum Pump and Compressor Series
User Guide
Issue
14
Date
2024-11
Copyright © Chengdu Hilin Technology Co., Ltd.

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Summary of Contents for Hilintec D15

  • Page 1 D15 Micro Vacuum Pump and Compressor Series User Guide Issue Date 2024-11 Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 2 D15 Micro Vacuum Pump and Compressor Series User Guide Copyright © Chengdu Hilin Technology Co., Ltd. 2020. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Chengdu Hilin Technology Co., Ltd.
  • Page 3: About This Document

    D15 Micro Vacuum Pump and Compressor Series User Guide About This Document Purpose This document is related to the D15 micro vacuum pump and compressor products,which is used to guide relevant technical personnel to initially understand the characteristics of the product. Intended Audience This document is intended for technical personnel.
  • Page 4: Change History

    D15 Micro Vacuum Pump and Compressor Series User Guide Change History The change history accumulates each update of this document. The latest version of the document contains all the previous updates. Product Issue Date Issuer Modification Version 2024-10-22 Modified the brushless...
  • Page 5: Table Of Contents

    D15 Micro Vacuum Pump and Compressor Series User Guide Contents About This Document ..................I Change History ....................II Contents ......................III 1 Characteristics ....................1 1.1 Compact Size,High Flow ........................1 1.2 Low Power Consumption and High Efficiency .................1 1.3 Excellent low temperature operating performance ................1 1.4 High Air Tightness ..........................
  • Page 6 ......... 19 6.2 Speed Control of D15 DC/DI Brushed DC Motor ................19 6.3 Wiring of D15 with BL type DC brushless motor ................19 6.4 BL type brushless DC motor signal definition ................21 6.5 Wiring of D15 with BA type DC brushless motor ................
  • Page 7: Characteristics

    D15 Micro Vacuum Pump and Compressor Series User Guide Characteristics Compact Size,High Flow The product weighs about 40g and has an overall appearance size of approximately 40x37x25mm. While maintaining a tiny volume, the output peak flow rate can reach 3.0 L/min.
  • Page 8: High Air Tightness

    D15 Micro Vacuum Pump and Compressor Series User Guide High Air Tightness This product has good air tightness and extremely low gas leakage rate. Stable and Reliable Pressure Output and Gas Transmission Designed for high-reliability applications that operate 24/7, with...
  • Page 9: Special Functions

    D15 Micro Vacuum Pump and Compressor Series User Guide Special Functions Speed Control Function Brushless motors can change the flow rate by adjusting the motor speed of the pump (by adjusting the PWM duty cycle), and brushed motors can achieve speed adjustment by controlling the input voltage.
  • Page 10: Product Model Description

    DC motor, and the standard version is equipped with other motors Note: Example 1: D15L-BL2EA2PH3 (D15 high-flow air pump, standard brushless motor 12V power supply, material combination: EPDM diaphragm, EPDM valve plate, reinforced nylon pump head, standard version, PWM...
  • Page 11: Technical Specifications

    D15 Micro Vacuum Pump and Compressor Series User Guide Technical Specifications Key Specifications Relative Rated Peak Load Average Weight voltage flow pressure current flow Model Vacuum (g) (V DC) (mA) (L/min) (L/min) (kPa) (-kPa) Material and Standard BL motor,Diaphragm:EPDM ; Check valve:EPDM; Pump...
  • Page 12 D15 Micro Vacuum Pump and Compressor Series User Guide 3. Unless otherwise specified, technical parameters are measured at 20°C and standard atmospheric pressure of 101kPa; 4. The average flow rate in the table is the flow value measured with a soap film flowmeter, and the peak flow rate is the value measured with a glass rotor flowmeter.
  • Page 13: Configuration Options

    D15 Micro Vacuum Pump and Compressor Series User Guide Configuration Options Material option Defalut Optional Items Pump head Reinforced nylon Diaphragm EPDM One-way valve EPDM Motor option Simplified version Standard version DI Coreless motor, BL/BA Standard Motor type DC Brushed motor...
  • Page 14: Reliability Parameters

    D15 Micro Vacuum Pump and Compressor Series User Guide Reliability Parameters Models D15L D15M Versions Simplified Standard Standard BL/BA motor DI motor DC motor Fully Loaded Lifetime(hrs) 2500 8000* 4000* Unloaded Lifetime(hrs) 3000 12000* 5000* Motor Lifetime(hrs) 3000 15000* 8000*...
  • Page 15: Pressure-Flow Curve

    D15 Micro Vacuum Pump and Compressor Series User Guide Working Conditions The ambient temperature is 0℃~50℃. It is not suitable to be exposed to Environment the sun outdoors. You should work in a clean and ventilated environment. Medium Medium temperature is 0℃~40℃air Both the inlet and exhaust ports can be operated with full load (i.e.
  • Page 16 D15 Micro Vacuum Pump and Compressor Series User Guide Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 17: Starting Current Curve

    D15 Micro Vacuum Pump and Compressor Series User Guide Note: 1. Due to individual differences between different micro pumps and different test pipelines having different effects on measured parameters, this curve is a statistical value; 2. The values of this curve are only for the technical reference of the user to confirm the working point and are not used as a basis for product acceptance.
  • Page 18 D15 Micro Vacuum Pump and Compressor Series User Guide Note: 1. The starting current curve is measured under the condition that the inlet and the outlet are directly connected to the atmosphere. There are individual differences between different micro pumps.
  • Page 19: Installation Instructions

    D15 Micro Vacuum Pump and Compressor Series User Guide Installation Instructions Upright installation and fixation of pump body Four mounting holes are reserved at the bottom of the pump, which can be installed with M3* (T+4) flat-tail self-tapping screws with pads.
  • Page 20: Pipe Connection Of Hose Connector

    D15 Micro Vacuum Pump and Compressor Series User Guide Example: When the installation plate thickness is δ=2mm, the length of the hexagonal screws should be L≥6mm. (Spring washer thickness + flat washer thickness + plate thickness + nut thickness = 0.8 + 0.5 + 2 + 2 = 5.3mm) Among the standard screw specifications, there are 6mm, 8mm, 10mm, 12mm, etc.
  • Page 21 D15 Micro Vacuum Pump and Compressor Series User Guide D15L: DC brush motor installation dimensions Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 22 D15 Micro Vacuum Pump and Compressor Series User Guide D15L: Installation dimensions of BL/BA brushless motor Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 23 D15 Micro Vacuum Pump and Compressor Series User Guide D15M: Coreless DC brush motor installation dimensions Installation instructions: 1. The screws on the pump cannot be removed, otherwise the pump will be damaged; 2. The installation holes are self-tapping screw holes, which are not easy to tighten and disassemble repeatedly, otherwise the installation will become loose and unreliable.
  • Page 24: Electrical Connection

    Before reading this section, you need to check the specific model of the D15 product and the type of motor and motor voltage configured. D15 DC/DI Brushed Motor Interface Definition...
  • Page 25: Is Insufficient, The Pump May Fail To Start Or Fail To Reach The Rated Pressure

    Wiring of D15 with BL type DC brushless motor The product model with the words BL5/BL2 or BA5/BA2 means that the product is equipped with a brushless DC motor with a rated voltage of 5V/12V DC.
  • Page 26 D15 Micro Vacuum Pump and Compressor Series User Guide If speed regulation and speed feedback are not required, connect the red wire to the positive pole of the power supply, and the black and blue wires to the negative pole of the power supply; the yellow and orange wires are insulated and wrapped, and the pump will work at rated speed.
  • Page 27: Bl Type Brushless Dc Motor Signal Definition

    D15 Micro Vacuum Pump and Compressor Series User Guide host computer, etc.) that supports PWM signal output and FG signal input. Connect the signal source output to the blue PWM input cable, and connect the PWM signal source ground to the DC power supply ground.
  • Page 28: Wiring Of D15 With Ba Type Dc Brushless Motor

    Wiring of D15 with BA type DC brushless motor The product model number contains the word BA2, which means that the product is equipped with a DC brushless motor with a rated voltage of 12V DC.
  • Page 29 D15 Micro Vacuum Pump and Compressor Series User Guide When you need to use the PWM speed control function and monitor the pump operation or perform closed-loop feedback control through the FG signal, you need to use a host controller (MCU, PLC, host computer, etc.) that supports PWM signal output and FG signal...
  • Page 30: Ba Type Brushless Dc Motor Signal Definition

    D15 Micro Vacuum Pump and Compressor Series User Guide BA type brushless DC motor signal definition There are 5 leads for the BA motor. The wiring and usage instructions are shown in the following table. S.N. Wire Function Signal Definition...
  • Page 31 D15 Micro Vacuum Pump and Compressor Series User Guide 1. Only technicians with corresponding skills training can install, use, test and maintain the pump according to the instruction manual! 2. This product has no waterproof, dustproof and explosion-proof properties and cannot be used in flammable and explosive environments! 3.
  • Page 32: Customer Repair Declaration Of Harmlessness

    D15 Micro Vacuum Pump and Compressor Series User Guide Customer Repair Declaration of Harmlessness In order to protect the personal and environmental safety of our employees, logistics company personnel and related personnel in the whole society, please check the toxic, harmful, corrosive, biohazardous and radioactive materials before sending the repaired and returned products back to Hailin Technology.
  • Page 33: Appearance

    D15 Micro Vacuum Pump and Compressor Series User Guide Appearance D15 with DI Coreless DC Motor Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 34 D15 Micro Vacuum Pump and Compressor Series User Guide D15 with BA BLDC Motor Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 35 D15 Micro Vacuum Pump and Compressor Series User Guide D15 with BL BLDC Motor Copyright © Chengdu Hilin Technology Co., Ltd.
  • Page 36 D15 Micro Vacuum Pump and Compressor Series User Guide D15 with DC Brushed Motor Copyright © Chengdu Hilin Technology Co., Ltd.

This manual is also suitable for:

D15l-bl2D15l-bl5D15l-ba2D15m-diwD15l-dc2D15l-dc5

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