SolaX Power AELIO-P50B100 Installation Manual

Air cooling energy storage system

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AELIO-P50B100 / AELIO-P60B100

Installation Manual

Version 3.0

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Page 1 Air Cooling Energy Storage System AELIO-P50B100 / AELIO-P60B100 Installation Manual Version 3.0 www.solaxpower.com eManual in the QR code or at http://kb.solaxpower.com/...
Page 3: Table Of Contents
Table of Contents Safety ........................1 Preparation before Installation ..............9 Mechanical Installation ...................22 Electrical Connection ..................28 Power on the System ..................49 LED Indicators ....................53 System Configuration ..................55...
Page 4: Safety
Safety General Notice 1. Contents may be periodically updated or revised. SolaX reserves the right to make improvements or changes in the product(s) and the program(s) described in this manual without the prior notice. 2. The installation , maintenance and grid-related setting can only be performed by qualified personnel who: •...
Page 5 DANGER! • According to the local laws and regulations related to high-altitude work, operators must wear PPE, e.g., a helmet, safety belt, or waist harness, when they work at heights, while the other end of the harness must connect to a secure structure to prevent fall incidents.
Page 6 DANGER! • Only operate the inverter if it is in a technically faultless condition. Operating a faulty inverter may lead to electric shock or fire. • Do not attempt to open the enclosure without authorization from SolaX. Unauthorized opening of the enclosure will void the warranty and can result in lethal danger or serious injury due to electric shock.
Page 7 WARNING! • Please read the document carefully before installation, operation and maintenance. • Must arrange fire-fighting equipment in advance according to the local laws, regulations, and standards while installing and commissioning the device. • Please check that there is no damage to the outer packaging before and after unpacking, and in the process of storage and transportation.
Page 8 WARNING! • Operators must wear PPE while installation and maintenance of the device. • During operation, avoid touching any parts of the inverter other than the DC switch and LCD panel. • Never connect or disconnect the AC and DC connector while the inverter is running. •...
Page 9 NOTICE! Transportation requirements for battery: • Relevant qualifications for the transport of dangerous goods must be obtained by the forwarding agent engaged in such businesses, and they must strictly abide by the local regulations for the transport of dangerous goods. •...
Page 10 NOTICE! • The inverter has an integrated Residual Current Monitoring Unit (RCMU). If an external Residual Current Device (RCD) is required by local regulations, verify the type of RCD required. It is recommended to use a Type-A RCD with a rating of 300 mA unless a lower value is required by the specific local electric codes.
Page 11 NOTICE! Cable Requirements: • When deciding the wire diameter, and connecting or wiring cables, follow the local laws, regulations, and codes to ensure safety. • When external conditions (e.g., placement method, ambient temperature, etc.) change, the cable type must be verified according to IEC-60364-5-52 or local laws, regulations and standards.
Page 12: Preparation Before Installation
Preparation before Installation Packing List • Battery cabinet Cabinet × 1 Large cable cover × 1 Small cable cover × 1 Eye bolt × 4 Angle support × 4 Expansion bolt × 10 Hexalobular key × 1 Cable tie × 20 H05VV-F 3G 1.0mm ²...
Page 13 • Accessory kit for capacity expansion (optional) Communication cable Expansion box × 1 Hexalobular screw × 4 Hexalobular key × 1 (4000 mm) (Ø5 mm ) × 1 Positive power cable Negative power cable Positive power cable Negative power cable (for master cabinet) (for master cabinet) (for slave cabinet)
Page 14 • Inverter Inverter × 1 Mounting bracket × 1 M5 screws × 4 Cable clamp × 1 Positive battery connectors × 2 Negative battery connectors × 2 OT terminal × 1 RJ45 terminals × 7 8-pin terminal blocks × 2 M10*100 expansion Negative PV connectors Positive PV connectors...
Page 15 Installation Site +55°C 3000 m -30°C 0-100%RH Good ventilation Avoid flammable, explosive materials or Avoid corrosive Avoid sandy or dusty Avoid high temperature dust substances Avoid strong electromagnetic fields and Avoid strong vibration Avoid conductive and antenna and noise Avoid radiation magnetic dust Avoid toxic and harmful gases...
Page 16 Transportation Requirement • Forklift requirement Fork blade Fork blade 25 cm < T < 70 cm L > 1.2 m W=Width L=Length T=Thickness 60 cm < W < 160 cm • Carton fork holes Fork hole Fork hole Do not insert fork blade Do not insert fork blade Fork hole Fork hole...
Page 17 Dimension • System dimensions Unit: mm 1411 Plan view 1020 1220 1140 Front view Left view Right view • Inverter dimensions Unit: mm Ø16 616.0 662.0...
Page 18 • Cabinet dimensions 1220 Unit: mm Installation position for eye bolt Fork position, Angle support Foundation Plan view 1020 1140 Left view Right view Front view...
Page 19 Installation Foundation NOTICE! • There are two foundation schemes : concrete foundation and steel foundation. • Concrete foundation Unit: mm Ground > 300 Cutaway view Foundation Angle support ≥ 300 17.5 1300 Plan view Right view...
Page 20 • Steel foundation Unit: mm 1245 mm 250 mm 1145 mm 171 mm 51 mm 50 mm Right view Plan view 1025 mm 200 mm 120 mm 120 mm Front view Ø22*70 mm Rear side To secure cabinet Cable threading hole Ø14*19 mm To secure to...
Page 21 Installation Space The device support the following installation options: 1. A single cabinet, see Figures 1 and 2; 2. Multiple cabinets, see Figures 3 and 4 . Unit: mm Unit: mm ≥ 1500 ≥ 400 ≥ 400 ≥ 700 ≥ 400 ≥...
Page 22: Installation Tools
Installation Tools Hammer drill (Ø18 mm) Multimeter Measuring tape Utility knife Flat-head screwdriver Wire cutter Marker Cross screwdriver Rubber mallet (hammer diameter ＜ 34 mm) Wire stripper Crimping tool for RJ45 Hydraulic wire crimper Torque screwdriver (Flat-head: M2 / M3 / M10) Crimping tool for Crimping tool for ferrules Crimping tool...
Page 23 Crane Safety boots Safety goggles Anti-dust mask Slings carrying capacity ≥ 150 kg length ≥ 0.8 m Safety vest Safety helmet Safety belt Insulating gloves Additionally Required Materials Conductor No. Required Material Type Cross-section Dedicated PV wire with a voltage rating PV wire of 1000 V, a temperature resistance of 6 mm²...
Page 24 Conductor No. Required Material Type Cross-section Additional PE Conventional yellow and green wire 16 ~25 mm² wire Ethernet cable Category-5 8* RJ45 Ring terminal /TLK16-8 ring terminal NOTICE! • The mark "*" indicates that the materials need to be prepared only when capacity expansion is required.
Page 25: Mechanical Installation
Mechanical Installation Cabinet Removal from Wooden Pallet NOTICE! • Operators needs to remove the cabinet from the wooden pallet before lifting it. Please following the steps below to remove it. Handling • Hoisting NOTICE! • If the eye bolts are required to be installed based on the actual situation, please strictly follow the steps below.
Page 26 α ≤ 60°; α > 60° β > 60° β ≤ 60° < 850 mm > 850 mm (a,b,c,d) (a,b,c,d) β β α α Note! Put the silicone gaskets in place before inserting the eye bolts. Please ensure that the eye bolt's shoulder makes total contact with the silicone gasket. •...
Page 27 Installation of Angle support and Cover Do not tighten fully Cabinet Cabinet D=distance 40 mm ≤ D < 50 mm Align the holes in the cabinet, draw circles on the ground. Note! There are totalling 4 angle supports. There are 2 pieces of expansion bolts and M12 screws for each angle support respectively, with a total of 8 pieces of expansion bolts and M12 screws, respectively.
Page 28 Cabinet Cabinet 42±4.2 N·m 3±0.3 N·m Installation of Inverter 24.0 N·m 0.5 N·m 0.5 N·m...
Page 29: Installation Of Antenna
2.0±0.2 N·m Installation of Antenna NOTICE! • The user can decide whether the reserved port connects an antenna based on the actual situation. • Regarding the other antenna port (the right one), the antenna is delivered with the accessories kit. •...
Page 30 Installation of Metal Magnetic Frame Dust Screen Magnetic bar Rear Front Oblique view Rear side Note! The magnetic frame dust screen shall be kept away from corrosive chemicals. The magnetic frame dust screen shall be cleaned regularly every year.
Page 31: Electrical Connection
Electrical Connection Parts that Need Wiring NOTICE! • Before wiring, operators are required to learn which parts need to be conducted wiring. For details, see the following figure. Area b GRID BAT+ Area c Area e BAT- Area f Area d Area a Wiring area Description...
Page 32: Cabinet Grounding
Cabinet Grounding Wiring area Area a in “Parts that Need Wiring” must be connected PE wire. Please strictly follow the steps below. Ø15-20 mm Length=30-40 mm 20 mm TLK35-8 ring terminal 16 mm² Heat-shrink tubing Length=15-20 mm 42±2 N·m...
Page 33 Terminals and Parts of Inverter Grid&EPS COM1 Battery Dongle PV connection communication connection connection DC switch terminal terminal terminal terminal terminal Grounding point COM2 Fans communication terminal AC Side Connection The Grid and EPS cables of the inverter outlet from the battery cabinet from the Grid and EPS port of part f in “Parts that Need Wiring”, please strictly follow the steps below.
Page 34 M4*12 1.5±0.3 N·m DC Side Connection Wire stripper Crimping tool for PV terminal Click! Click! ≤1000 V...
Page 35: Battery Connection
Click! Secure the PV cables to the bracket with cable ties Battery Connection The battery cables of the inverter outlet from the BAT port of part f in “Parts that Need Wiring”, please strictly follow the steps below. Click!
Page 36: Communication Connection
Communication Connection COM 1 communication connection 1. Pin assignment of COM 1 terminal PARALLEL 2 PARALLEL 1 1: PARALLEL_485A 1: PARALLEL_485A 2: PARALLEL_485B 2: PARALLEL_485B 3: DATA_BUS 3: DATA_BUS 4: PARALLEL_CANH 4: PARALLEL_CANH 5: PARALLEL_CANL 5: PARALLEL_CANL 6: GND_COM 6: GND_COM 7: PARALLEL_SYNC1 7: PARALLEL_SYNC1 8: PARALLEL_SYNC2...
Page 37 2. Cable connection steps The EMS communication cable and BMS communication cable outlet from the COM 1 port of Area e in “Parts that Need Wiring”, please plug the EMS communication cable into PARALLEL 1 of COM1, plug the BMS communication cable into BMS 1 of COM1. * Connect the cables according to the actual function requirements.
Page 38 COM 2 communicaiton connection 1. Pin asignment of COM 2 terminal Meter/CT Ripple control Pin assignment Definition Meter/CT CT_R1_CON CT_S1_CON For CT connection CT_T1_CON METER_485A For Meter connection METER_485B CT_T2_CON CT_S2_CON For CT connection CT_R2_CON Ripple control RP_K4 GND_COM RP_K3 GND_COM For ripple control connection RP_K2...
Page 39 Pin assignment Definition DI_2+ Reserved DI_2- Reserved for connecting the shielding layer of the cables if GND_COM there is strong interference in the surroundings. EPSBOX_RELAY_VCC 12V power supply 2. Meter/CT connection • Connecting to wire meter • Connecting to CT •...
Page 40 • Meter connection diagram * The meter in the connection diagram is taken as an example with DTSU666. RS485 on DTSU666 2425 RS485 Grid Meter 1 E-BAR Meter 2 Power connection on DTSU666 other power generatation Grid input Output equipment •...
Page 41 * Markings on the CTs might be R, S and T or L1, L2 and L3. Make sure to clip CT-R/CT-L1 to the L1 wire, CT-S/CT-L2 to the L2 wire, and CT-T/CT-L3 to the L3 wire. • CT connection diagram CT-L1 CT-L2 CT-L3...
Page 42 Four-core Four-core Four-core Four-core 0.4 ± 0.1 N·m 0.4 ± 0.1 N·m For Ripple Control For DIO Click! 0.6 ± 0.1 N·m...
Page 43 EPS Connection Wiring area Area c in “Parts that Need Wiring” must be connected EPS wires. Please strictly follow the steps below. NOTICE! • Take out the underground electrical wiring which is buried beneath the ground. 20-30 mm 20-30 mm 350-450 mm Cross-sectional Cable...
Page 44 Note: Move the heat gun back and forth slowly to distribute the heat evenly across the surface of heat shrink tubing. Note: Please keep the keys properly. 130° Unscrew screws to open cable hole cover Note: The small hole is used to thread communication cable, if the number of cabinets is over 2.
Page 45 Threading cable tie mount metal cable cover 3±0.3 N·m Note! Please keep the covers properly.
Page 46 Note! Label on the cable must correspond to silk screen on the device. 12±1 N·m remove the sheet...
Page 47 Grid Connection Wiring area Area d in “Parts that Need Wiring” must be connected GRID wires. Please strictly follow the steps below. 20-30 mm 350-450 mm Cross-sectional Cable Strip length area Five-core cable 350-450 mm L1/L2/L3/N 35 mm 20-30 mm 16 mm 15-20 mm Note:...
Page 48 Note: Move the heat gun back and forth slowly to distribute the heat evenly across the surface of heat shrink tubing. Cable clamp M5 screw a: plain washer a b c b: spring washer M6 screw c: nut Note: Please keep the screw, washers and nut properly. Clamp Connection area Unscrew M5 screws to remove the cover.
Page 49 Grid wire Note: The small hole is used to thread communication Threading cable, if the number of cabinets is over 2. 12±1 N·m Grid wires 3±0.3 N·m 5±0.5 N·m...
Page 50 12±1 N·m Cover Clamp 3±0.3 N·m Notice for fireproofing mud: Knead the fireproof mud into a ball shape. In the case of the low temperature, place it into warm water, of which the temperature range is between 40°C and 70 °C, with its package until it is soft.
Page 51 Installation of Cable Cover NOTICE! • Do not install the cable cover until the all the cables are wired. Small cable cover...
Page 52: Power On The System
Power on the System Regarding the detailed location of the modules in the cabinet, see following figure. EPS area Inverter Distribution box High-voltage box For the detailed steps, see following figures. GRID OUT Power MCCB-Feedback SPD-Feedback Emergency stop control HV AC Power IO-DI1 IO-GND IO-DI4...
Page 53 HVAC GRID OUT APS1 SPD MCB Power MCCB-Feedback SPD-Feedback Emergency stop control HV AC Power IO-DI1 IO-GND IO-DI4 IO-GND EPO-23 IO-D06+ EPO-24 IO-D06- 220V AC Power L 220V AC Power N 24V DC Power + 24V DC Power - UPS- UPS- PLDA PLDA...
Page 54 Note: Please properly keep the keys. Inverter Inverter...
Page 55: Emergency Power Off
Turn on AC breaker AC breaker Main breaker Emergency Power Off Warning! Do not press the emergency stop button except for emergencies. Note! If it has been pressed, the emergency stop button must be reset before starting the equipment. The reset steps are shown as follows: Rotate the cover;...
Page 56: Led Indicators
LED Indicators Cabinet's LED Light LED light Status Description Light on In standby Light on In operation Light on System failure High-voltage Box's LED Light LED light Status Description Blinking In operation Light on Rely in off state Light on System failure...
Page 57 Battery Pack's LED Light LED light Status Description Blinking In operation Inverter LED Panel Operating indicator light Timely output power Power Today’s energy Today 0.0KWh Battery indicator light Battery Normal Down Error indicator light Enter Battery connection status Status or error information Battery SOC •...
Page 58: Key Definition
LED indicator Status Definition One of the battery terminals is Solid display connected normally at least. Both of the battery terminals are Blinking disconnected. Definition ESC key Exit from the current interface or function Up key Move the cursor to the upper part or increase the value Down key Move the cursor to the lower part or decrease the value Enter key...
Page 59: Advance Settings
Advance Settings =======Menu======= =====Password====== ======Settings====== History Data >Settings > User Setting About >Advance Setting The initial password is 2014 which should be changed for the consideration of account security. • Safety Code ==Advance Settings==== ====Safety Code===== >Country >Safety Code Grid Parameters VDE 4105 Set the corresponding safety standards according to different countries •...
Page 60: Ems Configuration
Inverter Screen Cover Installation It is recommended that the inverter screen cover should be installed after all settings on the inverter LCD screen are set. M4*10 1.5±0.3 N·m EMS Configuration Unlocking screen door Keyhole EMS screen Correct position Screen door Log in to the screen Username Password...
Page 61 Username Password View EMS Registration No., and then Log out. Admin EMS Registration No. ********** Sign in an admin account admin ********** Add inverter...
Page 62: Pairing Device
Set inverter parameters Device type COM method COM port Connected device qty Address allocation Inverter Modbus RTU COM 7 Auto inverter Modbus RTU COM 7 Auto NOTICE! • If the device connects in parallel, the number in the "Connected device qty" column shall be based on the actual quantity of inverters.
Page 63 Save and pre-check Confirm SolaXCloud Download SolaXCloud Scan the QR code to download SolaXCloud App. Follow the tutorial or online documents on the SolaXCloud App to complete the configuration.
Page 64 Technical Data • DC Side Model AELIO-P50B100 AELIO-P60B100 Max. PV input power [kW] Max. PV input voltage [V] 1000 1000 Start output voltage [V] Rated input voltage [V] MPPT voltage range [V] 160~950 160~950 No. of MPP trackers / Strings per MPP tracker...
Page 65 • Battery Model AELIO-P50B100 AELIO-P60B100 Battery type LiFePO4 Rated battery capacity [kWh] Rated battery voltage [V] 358.4 Battery voltage range [V] 280~408.8 Discharge depth [%] Rated charge/discharge current [A] Max charge/discharge current [A] 160 (80 × 2) • General Parameter...
Page 66: Contact Information
Contact Information AUSTRALIA UNITED KINGDOM Unit C-D Riversdale House, Riversdale 21 Nicholas Dr, Dandenong South VIC 3175 Road, Atherstone, CV9 1FA +61 1300 476 529 +44 (0) 2476 586 998 service@solaxpower.com.au service.uk@solaxpower.com TURKEY GERMANY Fevzi Çakmak mah. aslım cd. no 88 A Am Tullnaupark 8, 90402 Nürnberg, Karatay / Konya / Türkiye Germany...
Page 68: Warranty Registration Form
Warranty Registration Form For Customer (Compulsory) Name Country Phone Number Email Address State Zip Code Product Serial Number Date of Commissioning Installation Company Name Installer Name Electrician License No. For Installer Module ( If Any ) Module Brand Module Size(W) Number of String Number of Panel Per String Battery ( If Any )
Page 69 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 278, Shizhu Road, Chengnan Sub-district, Tonglu County, Hangzhou, Zhejiang, China E-mail: info@solaxpower.com Copyright © SolaX Power Network Technology (Zhejiang) Co., Ltd. All rights reserved. 320102127003...

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