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SolaX Power AELIO-P50B100 Installation Manual
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SolaX Power AELIO-P50B100 Installation Manual

Hybrid inverter and an energy accumulation system
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AELIO-P50B100
Installation Manual
Version 0.0
www.solaxpower.com

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Summary of Contents for SolaX Power AELIO-P50B100

  • Page 1 AELIO-P50B100 Installation Manual Version 0.0 www.solaxpower.com...
  • Page 2 Safety General Notice 1. Contents may be periodically updated or revised. SolaX reserves the right to make improvements or changes in the product(s) and the program(s) described in this manual without the prior notice. 2. The installation, maintenance and grid-related setting can only be performed by qualified personnel who: •...
  • Page 3 DANGER! Lethal danger from electrical shock due to the inverter • Only operate the inverter when it is technically faultless. Otherwise, electric shock or fire may occur. • Do not open the enclosure in any case without authorization from SolaX. Unauthorized opening will void the warranty and cause lethal danger or serious injury due to electric shock.
  • Page 4 DANGER! To prevent personal injuries and equipment damage, strictly do as follows when installing the batteries: • Do not connect the positive and negative poles of a battery together. Or, the battery may be short-circuited. A short circuit may cause enormous amounts of current and release large quantities of energy for a short time, which may cause the battery to leak, smoke, release flammable gases, or be in thermal runaway, catch fire, or explode.
  • Page 5 DANGER! To prevent personal injuries and equipment damage, strictly do as follows when carrying out wiring: • Before wiring, check that the device is intact to prevent electric shock or a fire. • Improper operation may cause a fire, electric shock, etc. •...
  • Page 6 WARNING! Operators shall strictly do as follows to prevent personal injuries and equipment damage: • To ensure that a complete set of tools is prepared, are firm and secure. They must pass the verification of professional authorities. DO NOT use any tools that are broken, failed to verify, or are expired.
  • Page 7 CAUTION! • Do not stop the safety switch on the equipment, and neglect the “Danger” sign, "Warning" sign, "Caution" sign, and "Notice" sign on the equipment, as well as safety precautions in the document. • Must stop working at once, report to the relevant person in charge, and activate protection schemes in case of possible danger that may cause human injury and damage to equipment in the installation and operation process.
  • Page 8 CAUTION! Safety precautions for storage, installation and wiring: • Ensure that the packing cabinets are intact before unpacking. Do not use if package is damaged, and contact forwarder and manufacturer immediately. • May leak electrolytes or release flammable gases if the battery is damaged, including dropping, crashing, bulging, or housing indentation.
  • Page 9 CAUTION! Safety precautions for handling: • To prevent injury from oversize loads, assess the device you're about to lift before you start lifting. • If more than 2 people lift a device, reasonably arrange to have a balanced weight distribution •...
  • Page 10 CAUTION! Safety precautions for working at heights: • Should avoid working on the up and down work platform at the same time. Or, a special protective shed should be built or some protective measures should be taken between two work platforms to protect workers. In addition, do not stack tools and materials on the upper work platform.
  • Page 11 CAUTION! Drilling safety: • Wear personal protective equipment when drilling, such as safety glasses, safety gloves, etc. • Avoid drilling around pipes, and light switches and sockets, as the electrical wires can go horizontally and vertically around these fixtures. • Cover the device to protect it from dusts and debris entering when drilling, and clean it at once after finishing drilling.
  • Page 12 CAUTION! Safety precautions for storage, installation and wiring: • The storage area should be clean, dry, and well ventilated to prevent dust from entering, and condensed water from generating. • Strictly observe technical specifications while installing and running the equipment. Or, it may affect the performance and safety of the equipment.
  • Page 13 CAUTION! Safety precautions for storage, installation and wiring: • Ensure that the packing cabinets are intact before unpacking. Do not use if package is damaged, and contact forwarder and manufacturer immediately. • May leak electrolytes or release flammable gases if the battery is damaged, including dropping, crashing, bulging, or housing indentation.
  • Page 14 CAUTION! Safety precautions for handling: • To prevent injury from oversize loads, assess the device you're about to lift before you start lifting. • If more than 2 people lift a device, reasonably arrange to have a balanced weight distribution •...
  • Page 15 CAUTION! Safety precautions for working at heights: • Should avoid working on the up and down work platform at the same time. Or, a special protective shed should be built or some protective measures should be taken between two work platforms to protect workers. In addition, do not stack tools and materials on the upper work platform.
  • Page 16 CAUTION! Drilling safety: • Wear personal protective equipment when drilling, such as safety glasses, safety gloves, etc. • Avoid drilling around pipes, and light switches and sockets, as the electrical wires can go horizontally and vertically around these fixtures. • Cover the device to protect it from dusts and debris entering when drilling, and clean it at once after finishing drilling.
  • Page 17 NOTICE! • Use electrical tape to wrap the exposed wire outwards to prevent short circuit when installing and maintaining. • Prevent any object from entering into batteries. • Please strictly follow the steps described in the document before installing, operating and maintaining the device.
  • Page 18 NOTICE! Grounding requirements: • The equipment grounding impedance shall meet the requirements of the local electrical code. • The equipment shall be permanently connected to a grounding wire within the building’s electrical system. Check that the equipment is reliably grounded. •...
  • Page 19 NOTICE! The static electricity generated by human beings can damage the static-sensitive components on the board, like large scale integrated circuit. Therefore, please follow the steps below to prevent static electricity: • Operators must wear anti-static clothing, and anti-static gloves or wrist straps before contacting the boards, modules with exposed circuit boards, or application specific integrated circuits (ASIC).
  • Page 20 NOTICE! Effective ways to deal with accidents: • In case of the damaged battery module, place it into a segregated place, and call the local fire department at the place where the user lives or qualified personnel. • If any part of the battery module, or wiring is submerged, do stay out of the water and do not touch anything;...

  • Page 21: Packing List

    Packing List • Inverter Mounting bracket Inverter M5*50 screws Cable clamp 8-pin terminal block OT terminal RJ45 terminals 7-pin terminal block Positive battery connector M10*100 expansion Negative PV connectors Positive PV connectors bolts & pin contacts Negative battery connector & pin contacts Removal tool for PV connectors AC terminals...
  • Page 22 * Refer to the actual delivery for the optional accessories. Item Description Quantity Remark Inverter 1 pc For wall mounting or battery Mounting bracket 1 pc cabinet mounting For securing inverter on the M5*50 screw 4 pcs bracket Cable clamp 1 pc For COM 1 connection OT terminal...
  • Page 23 Item Description Quantity Remark M4*12 screw 2 pcs For securing AC connector Negative PV For sealing negative PV 12 pcs dustproof buckle terminals Positive PV For sealing positive PV 12 pcs dustproof buckle terminals For securing the inverter M4*10 screws 2 pcs screen cover Inverter screen...
  • Page 24 • Battery Cabinet Eye bolt Expansion bolt Fireproof mud H05VV-F 3G 1.0mm ² TLK35-8 Terminal TLK35-8 Terminal TLK16-8 Grounding Power cable (EPS side) (Grid side) terminal (3000 mm) H05VV-F 3G 1.0mm ² Power cable M12*40 Hexagon (2000 mm) head screw Allen key (to open screen) M6*12 Hexalobular...

  • Page 25: Installation Site

    Item No. Items Quantity Allen key 1 pc Key (to open screen) 1 pc M6*12 Hexalobular socket screw 5 pcs Cable cover 1 pc Antenna 1 pc Key (to open cabinet door) 2 pcs Cable tie 20 pcs Angle supports 4 pcs Hexalobular key 1 pc...
  • Page 26 Fork Position Installation Carrier Fireproof Bearing capacity > 3 t...
  • Page 27 Dimension Unit: mm 1220 Installation position for eye bolt Fork position, Angle support Foundation Plan view 1020 2300 2374 1140 Right side view Front view...

  • Page 28: Installation Space

    Installation Space Unit: mm Foundation 1300 1300 ≥ 300 1300 Ground Foundation > 300 Plan view...
  • Page 29 Installation Space The device support the following installation options: 1. A single cabinet; 2. Multiple cabinets: a. install separately, see Figure 2; b. install together. ≥ 400 mm ≥ 1500 mm ≥ 800 mm ≥ 400 mm ≥ 400 mm ≥...

  • Page 30: Installation Tools

    Installation Tools Multimeter Hammer drill (≥ 1000 V DC) Measuring tape Utility knife (drill bit: Ø14 mm) Marker Torque screwdriver (Flat-head: M2 / M10) Flat-head screwdriver Spirit level (Phillips head: M2.5 / M3 / M5 / M6) Crimping tool for Crimping tool Cross screwdriver Wire stripper...

  • Page 31: Conductor Cross-Section

    Crane carrying capacity ≥ 150kg Ladder (>1.5m) Electric forklift Insulated ladder lifting height ≥ 2.1 m Steel pipe Ø25~30 mm Steel wire rope Vacuum cleaner Additionally Required Materials Conductor Required Material Type Cross-section Dedicated PV wire with a voltage rating of 1000 V, a temperature PV wire 4 mm²-6 mm²...

  • Page 32: Mechanical Installation

    Model 50 kW 60 kW Grid cicuit 100A 125A breaker Model 50 kW 60 kW EPS circuit 100A 125A breaker Model 50 kW 60 kW < 500 mA < 600 mA Mechanical Installation After determining the installation site, please take out the underground electrical wiring which is buried beneath the ground.
  • Page 33 Installation of Eye Bolt (Optional) Front Silicone gasket Front Steel pipe (Ø25~30 mm) Note: Put the silicone gaskets in place before inserting the eye bolts. Note! Prepare enough lifting rope based on the actual situation before lifting. L > 850 mm Regarding personal safety, please refer to “Safety precautions for working at...
  • Page 34 Installation of Angle support and Cover Note! Before using the forklift, the covers on the forklift holes shall be removed. There are two covers for a cabinet, and 4 screws (M5) for a cover, with a total of 8 screws. Aligning Ø18 mm 95-105 mm...
  • Page 35 42±4.2 N·m 3±0.3 N·m...

  • Page 36: Installation Of Inverter

    Installation of Inverter 24 N·m Take the mounting bracket out from the inverter carton. Align the bracket with the holes on the cabinet, secure Confirm the position of the inverter bracket on the battery the bracket with screws from the cabinet accessory. cabinet.
  • Page 37 Installation of Antenna Note: 1. The user can decide whether the reserved port connects an antenna based on the actual situation. 2. Regarding the other antenna port (the right one), the antenna is delivered with the accessories kit. 3. The antenna shall be installed after finishing installation of the inverter. Silicone cap The reserved antenna port...

  • Page 38: Electrical Connection

    Electrical Connection Cabinet PE Connection Regarding the grid connection, namely Part f in “Parts that Need Wiring”, please strictly follow the steps below. Ø15-20 mm 12 mm Length=30-40 mm 16 mm² Heat-shrink tubing Length=15-20 mm Note: The cable cover must be installed after finishing wiring.
  • Page 39 AC Side Connection When the inverter is matched with a battery cabinet, crimped Grid cable and EPS cable are prepared in the cabinet accessory. Remove Thread the stripped Grid and EPS cable through the AC Disassemble the AC connector. connector. 5±1 N·m 5±1 N·m Connect the assembled Grid cable to the Grid terminal...

  • Page 40: Dc Side Connection

    DC Side Connection Wire stripper Crimping tool for PV terminal Click! Click! Remove PV caps. ≤1000 V Click! Insert the assembled PV cables (+/-) into the PV Seal the unused PV terminals (+/-) on the inverter terminals (+/-) on the inverter respectively. with dustproof buckles (+/-) respectively.

  • Page 41: Battery Connection

    Well connected PV cables. Battery Connection 1. Battery connected with an inverter * The series inverter can be coupled with battery cabinet(s). 2. Battery wiring procedures Remove the battery protective cover from the Remove battery caps from the inverter. inverter. Click! Insert assembled battery cables into the battery Reinstall the protective cover on the inverter.

  • Page 42: Communication Connection

    Well connected battery cables. Communication Connection COM 1 Communication Connection 1. Pin Assignment of COM 1 Terminal BMS1 Parallel 1 1: BAT_TEMP 1: Parallel_485A 2: GND_COM 2: Parallel_485B 3: GND_COM 3: EPSBOX_RELAY_VCC 4: BMS1_CANH 4: Parallel_CANH 5: BMS1_CANL 5: Parallel_CANL 6: BAT_WAKEUP_POWER 6: GND_COM 7: BMS1_485A...
  • Page 43 2.2 Parallel connection method Inverter Inverter Inverter Master Slave 1 Slave 2 Meter/ Parallel Meter Parallel Parallel Parallel Network cable Network cable 3. RS485 Communication Connection * For SolaX products, such as the Adapter Box, EV-Charger and etc., they can be connected to pin3 and pin 6 or pin4 and pin5.
  • Page 44 4. Cable connection steps Remove Pinch both ends of the connector to remove it. Be careful to distinguish each wire before threading. Click! 0.6 ± 0.1 N·m Connect to cable fixture according to the labeling.
  • Page 45 COM 2 Communicaiton connection 1. Pin Asignment of COM 2 Terminal Meter/CT Ripple control Pin assignment Meter/CT CT_R1_CON CT_S1_CON CT_T1_CON METER_485A METER_485B CT_T2_CON CT_S2_CON CT_R2_CON Ripple control RP_K4 GND_COM RP_K3 GND_COM RP_K2 GND_COM RP_K1 GND_COM DIO port DO_1 DO_2 DI_1+ DI_1- DI_2+...
  • Page 46 DI_2- GND_COM 2. Meter/CT Connection • Meter/CT pin definition Pin assignment CT_R1_CON For CT CT_S1_CON connection CT_T1_CON METER_485A For Meter connection METER_485B CT_T2_CON For CT CT_S2_CON connection CT_R2_CON • Connecting to wire meter • Connecting to CT • Connection to wireless meter * Please refer to the user manual of relevant meter for connection pin definition.
  • Page 47 • Meter connection diagram RS485 on DTSU666-CT 2425 RS485 Grid Meter 1 E-BAR Meter 2 Power connection on CHNT DTSU666 other power generatation Grid input Output equipment * The meter in the connection diagram is taken as an example with DTSU666-CT. •...
  • Page 48 3. Ripple Control Communication Connection • Connection diagram for ripple control Ripple control receiver Ripple control terminal 4. DIO Communication Connection Application Pin assignment DO_1 For generator dry contact output DO_2 DI_1+ For system switch dry contact input DI_1- DI_2+ Reserved DI_2- Reserved for connecting the...
  • Page 49 5. Cable connection steps When not wiring, the sealing plug should be retained. For Meter/CT Four-core Four-core Four-core Three-core 0.4 ± 0.1 N·m 0.4 ± 0.1 N·m For Ripple Control For DIO Click! 0.6 ± 0.1 N·m...
  • Page 50 Dismantlement of Cable Entrance Hole Cover before Wiring ≥135° To thread EPS wire and grid wire To thread communication wire...
  • Page 51 Parts that Need Wiring Note! Before wiring, operators are required to learn which parts need to be conducted wiring. For details, see following figure. Part a Part b Part d Part e Part c Part f Cabling diagram of Cabling diagram of front view cabinet rear view cabinet Reserved Wire Interface...
  • Page 52 EPS Connection Regarding the EPS connection, namely Part b in “Parts that Need Wiring”, please strictly follow the steps below. Note: Take out the underground electrical wiring which is buried beneath the ground. 20-30 mm Note: It’s important to give the power cable a health check before stripping it. It’s necessary to use controlled motion to strip the insulation down the wire, to prevent damage to the wires.
  • Page 53 3±0.3 N·m Note: Please keep the covers properly.
  • Page 54 12±1 N·m...

  • Page 55: Grid Connection

    Grid Connection Regarding the grid connection, namely Part c in “Parts that Need Wiring”, please strictly follow the steps below. For the detailed information on strip length, and diameter and length of heat shrink tubing, please refer to the following table. Heat shrink tubing Cable (grid side) Strip length...
  • Page 56 Note: Move the heat gun back and forth slowly to distribute the heat evenly across the surface of heat shrink tubing. Note: Please keep the covers properly. 12±1 N·m...
  • Page 57 Note: There are four common grounding points in the copper bar. Any one of these point can be selected. 12±1 N·m Notice for fireproofing mud: Take out the fireproof mud delivered with the cabinet and knead it into a ball shape. In the case of the low temperature, place it into warm water, of which the temperature range is between 40°C and 70 °C, with its package...
  • Page 58 Installation of Cable Cover Note: Do not install the cable cover until the all the cables are wired. Hexalobular 5±0.5 N·m...

  • Page 59: Power On The System

    Power on the System Distribution box Distribution box Plugs of UPS APS2 APS2 UPS APS2 UPS...
  • Page 60 Power on/off Setting Gently press the power button. At the point, the LED light will come on green. High-voltage box High-voltage box Note: Please properly keep the key.
  • Page 61 If installed PV, turn on DC switch Press the button to turn on the inverter system Turn on AC breaker AC breaker Main breaker...
  • Page 62 Log in • Local Screen Login • Username: user • Password: 123456 • Webpage Login Connect the computer to NET3 of EMS1000 with a network cable, or connect the computer to EMS1000 hotspot named WiFi_SN, and then go to the defined IP address based on the connection mode.

  • Page 63: Lcd Panel

    LCD Panel Inverter LED Panel Operating indicator light Timely output power Power Today’s energy Today 0.0KWh Battery indicator light Battery Normal Down Error indicator light Enter Battery connection status Status or error information Battery SOC • In a normal state, the "Power", "Today" and "Battery" information will be displayed. You can press the keys to switch information.
  • Page 64 Cabinet's LED Light LED light Status Description Solid green light In operation Solid yellow light Standby Solid red light System failure High-voltage Box's LED Light LED light...
  • Page 65 Status Description Conduct charging or discharging during Solid green light standby Not in charged or discharged state during Flashing green light standby Solid green light In operation Solid red light System failure Battery Pack's LED Light LED light Status Description Flashing green light In operation...

  • Page 66: General Setting

    General Setting * The initial password is 0 0 0 0 which should be changed for the consideration of account security. User Settings ======Menu======= =====Password====== > History Data >Settings • Data&Time, Language =====Date & Time===== ====User Settings===== >Date & Time >2023-06-16 Language 14:00...
  • Page 67 • Backup Mode ====Backup Mode==== ====Backup Mode==== >Min SoC >Min SoC Charge battery to ====Backup Mode==== ====Backup Mode==== Min SoC >Charge battery to >Charge battery to • Char&Disc Period ===Char&Disc Period=== ===Char&Disc Period=== ===Char&Disc Period=== Forced Charg Period Forced Charg Period Allowed Disc Period Start Time End Time...

  • Page 68: Advance Settings

    * The initial password is 2014 which should be changed for the consideration of account security. Advance Settings =======Menu======= =====Password====== ======Settings====== History Data >Settings > User Setting About >Advance Setting • Safety Code ==Advance Settings==== ====Safety Code===== >Country >Safety Code Grid Parameters VDE 4105 Set the corresponding safety standards according to different countries...
  • Page 69 Inverter screen cover installation It is recommended that the inverter screen cover should be installed after all settings on the inverter LCD screen are set. (The inverter on the cabinet is taken for an example below. Wall-mounting inverter shares the the same screen cover installation method.) M4*10 Put the inverter screen cover on the inverter and secure the cover on the two sides of the 1.5±0.3 N·m...

  • Page 70: Technical Data

    Technical Data Model AELIO-P50B100 Battery Designation lFpP74/175/208[(16S)7S]M/-30+50/95 Battery Type LiFePO4 Rated Capacity 280 Ah Rated Energy 100.4 kWh Rated AC Power 50 kW Rated AC Voltage 3P/(N)/PE, 400/230, 380/220 a.c. V Rated Grid Frequency 50/60 Hz AC Voltage Range 340-460 a.c. V Max.

  • Page 71: Contact Information

    Contact Information UNITED KINGDOM AUSTRALIA Unit C-D Riversdale House, Riversdale 21 Nicholas Dr, Dandenong South VIC 3175 Road, Atherstone, CV9 1FA +61 1300 476 529 +44 (0) 2476 586 998 service@solaxpower.com service.uk@solaxpower.com TURKEY GERMANY Fevzi Çakmak mah. aslım cd. no 88 A Am Tullnaupark 8, 90402 Nürnberg, Karatay / Konya / Türkiye Germany...

  • Page 72: Warranty Registration Form

    Warranty Registration Form For Customer (Compulsory) Name Country Phone Number Email Address State Zip Code Product Serial Number Date of Commissioning Installation Company Name Installer Name Electrician License No. For Installer Module ( If Any ) Module Brand Module Size(W) Number of String Number of Panel Per String Battery ( If Any )
  • Page 74 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 278, Shizhu Road, Chengnan Sub-district, Tonglu County, Hangzhou, Zhejiang, China E-mail: info@solaxpower.com Copyright © SolaX Power Network Technology (Zhejiang) Co., Ltd. All rights reserved. 320102127000...