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Reznor RPB Series Installation Manual
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ROOF CURB INSTALLATION FOR OUTDOOR AIR HANDLERS
OPTION CJ1, CJ2, CJ4, OR CJ5 FOR MODELS RPB AND RPBL
• Before installation, check the supporting structure to ensure that it has sufficient load-carrying
capacity to support the weight of the unit and the roof curb (refer to
• IMPORTANT: The area enclosed by the roof curb must comply with the clearances listed in the
installation, operation, and maintenance manual provided with the unit. If the roof is constructed
of combustible materials, the area within curb must be either ventilated, left open, or covered
with non-combustible material that has an R-value of at least 5.0. If the area within the curb is
left open, higher radiated sound levels may result.
• Before installing the curb, verify that the size is correct for the system being installed and that that
the method of support is in agreement with all local building codes and is suited to the climate.
• The curb must be secure, square, and level.
The roof curb is sized to accommodate the complete length of the system. Curbs are shipped unassembled. Field-
assembly and mounting on the roof are the responsibility of the installer.
Applicability
The system can have a variety of configurations that affect roof curb selection. Ensure that the selected roof curb
is in accordance with
Table
Option
CJ1
Base unit
CJ2
Unit with factory-installed downturn plenum (option AQ5 or AQ8)
CJ4
Unit with field-installed cooling coil cabinet (option AU2)
CJ5
Unit with factory-installed downturn plenum (option AQ5 or AQ8) and field-installed cooling coil cabinet (option AU11 or AU12)
NOTE: If the system does not have a downturn plenum, the discharge is horizontal.
Important Safety Information
Refer to the installation manual provided with the heater for important safety information. Pay attention to all dangers,
warnings, cautions, and notes highlighted in this manual. Safety markings should not be ignored and are used
frequently throughout to designate a degree or level of seriousness.
DO NOT DESTROY. PLEASE READ CAREFULLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
⚠ DANGER ⚠
⚠ CAUTION ⚠
GENERAL INFORMATION
1.
Table 1. Roof Curb Applicability
Revision: RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A
Supersedes: RPB-RPBL-CJ1,2,4,5 (10-24) 1047568-0
Applicability
Weights
section).

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Summary of Contents for Reznor RPB Series

  • Page 1 Revision: RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A Supersedes: RPB-RPBL-CJ1,2,4,5 (10-24) 1047568-0 ROOF CURB INSTALLATION FOR OUTDOOR AIR HANDLERS OPTION CJ1, CJ2, CJ4, OR CJ5 FOR MODELS RPB AND RPBL ⚠ DANGER ⚠ • Before installation, check the supporting structure to ensure that it has sufficient load-carrying capacity to support the weight of the unit and the roof curb (refer to Weights section).
  • Page 2 GENERAL INFORMATION—CONTINUED Components Table Table Table 4, or Table 5 Table 6 Ensure that all components listed in and the hardware listed in available before beginning installation. Table 2. Option CJ1 Kits Model RPB Model RPBL Unit Size (MBTUh) 150, 175 200, 225 250, 300 500, 600...
  • Page 3 Table 6. Roof Curb Hardware Component Description PN (Quantity) Capscrew 5/16-8 × 3/4 16247 (20) Hex nut 5/16-18 1035 (20) Lag screw 5/16 × 1 16243 (12) Lockwasher 5/16 1333 (32) Plate Splice 107260 (2) Foam sealant tape 1/4 × 1-1/4 66302 (50-foot roll) For joining two-piece side rails on model RPBL roof curbs.
  • Page 4 GENERAL INFORMATION—CONTINUED Dimensions—Continued Table 8. Model RPB Roof Curb Dimensions Unit Size (MBTUh) Dimension Option 150, 175 200, 225 250, 300 (See Figure Inches (mm) 60-5/8 (1540) 84-9/16 (2148) — 82-7/8 (2106) — 105-15/16 (2691) 24-5/16 (618) 29-13/16 (757) 35-5/16 (897) 43-9/16 (1106) 49-1/16 (1246) 54-1/2 (1384)
  • Page 5: Installation

    INSTALLATION 1. Cut roof openings. See Figure 1 for roof opening dimensions and optional duct opening dimensions. Ensure that duct openings are 1 inch larger than duct size to allow room for insulation. Figure 2. Position and connect end rails and side rails at corners as shown in 1-7-8 (48) LOCKWASHER LAG SCREW...
  • Page 6 INSTALLATION—CONTINUED 5. Level curb as necessary using shims. 6. Secure curb to roof deck using field-supplied hardware. 7. Install field-supplied flashing, cant strip, and roof felt as necessary as shown in Figure 4. Ensure that flashing is under curb cap lip. UNIT CURB CAP FOAM SEALANT TAPE...
  • Page 7 OPTIONAL FURNACE SECTION DOWNTURN PLENUM BLOWER SECTION LIFTING HOLE (4X) 1-1/2 (38) CURB CAP SUPPLY 16 (406) RETURN ROOF CURB Figure 5. Unit Installation on Roof Curb RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A...
  • Page 8 Specifications and illustrations subject to change without notice or incurring obligations. Latest version of this manual is available at www.reznorhvac.com. ©2025 Reznor LLC, O’Fallon, MO. All rights reserved. RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A...
  • Page 9: Renseignements Généraux

    Révision : RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A Remplace : RPB-RPBL-CJ1,2,4,5 (10-24) 1047568-0 INSTALLATION DE BORDURE DE TOIT POUR LES UNITÉS DE TRAITEMENT D’AIR EXTÉRIEURS OPTION CJ1, CJ2, CJ4 OU CJ5 POUR LES MODÈLES RPB ET RPBL ⚠ DANGER ⚠ • Avant l’installation, vérifiez la structure porteuse pour vous assurer qu’elle dispose d’une capacité de charge suffisante pour supporter le poids de l’unité...
  • Page 10 RENSEIGNEMENTS GÉNÉRAUX—SUITE Composantes Tableau 2, le Tableau 3, le Tableau 4 Tableau 5 Assurez-vous que tous les composants énumérés dans le ou le Tableau 6 et le matériel répertorié dans le sont disponibles avant de commencer l’installation. Tableau 2. Kits d’option CJ1 Modèle RPB Modèle RPBL Taille de l’unité...
  • Page 11 Tableau 6. Quincaillerie de bordure de toit Composante Description PN (quantité) Vis à capuchon 5/16-8 × 3/4 16247 (20) Écrou hexagonal 5/16-18 1035 (20) Vis à tête creuse 5/16 × 1 16243 (12) Rondelle de blocage 5/16 1333 (32) Plaque D’épissure 107260 (2) Ruban d’étanchéité...
  • Page 12 RENSEIGNEMENTS GÉNÉRAUX—SUITE Dimensions—suite Tableau 8. Dimensions de la bordure de toit modèle RPB Taille de l’unité (MBTUh) Dimension Option 150, 175 200, 225 250, 300 (voir Figure Pouces (mm) 60-5/8 (1540) 84-9/16 (2148) — 82-7/8 (2106) — 105-15/16 (2691) Tout 24-5/16 (618) 29-13/16 (757) 35-5/16 (897)
  • Page 13 INSTALLATION 1. Coupez les ouvertures du toit. Voir Figure 1 pour les dimensions de l’ouverture du toit et les dimensions de l’ouverture des conduits en option. Assurez-vous que les ouvertures des conduits sont 1 pouce plus grandes que la taille du conduit pour laisser de la place à l’isolation. 2.
  • Page 14 INSTALLATION—SUITE 5. Niveler la bordure au besoin à l’aide de cales. 6. Fixez la bordure au tablier de toit à l’aide du matériel fourni sur place. 7. Installez les clignotant, les bandes inclinées et le feutre de toiture fournis sur le terrain là où c’est nécessaire, comme indiqué...
  • Page 15 PLÉNUM SECTION FOURNAISE DESCENDANT EN OPTION SECTION SOUFFLER TROU DE LEVAGE (4X) 1-1/2 (38) CAPUCHON DE BORDURE D'APPORT 16 (406) RETOUR BORDURE DE TOIT Figure 5. Installation de l’unité sur une bordure de toit RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A...
  • Page 16 Spécifications et illustrations sujettes à changements sans préavis ou sans aucune obligation. La dernière version de ce manuel est disponible sur www.reznorhvac.com. ©2025 Reznor LLC, O’Fallon, MO. Tous droits réservés. RPB-RPBL-CJ1,2,4,5 (03-25) 1047568-A...

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