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Parts & Specs ..............4 COPYRIGHT NOTICE Assembly Preparation ............6 Copyright 2023. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval Assembly Instructions system, in any form or by any means without expressed Mounting The Cart Wheels ............6 written permission of, Mounting The Smoker Grease Cup Supports ......6...
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Part Description Part Description Thermometer Right Side Shelf Panel Smoke Stack Lid Right Side Shelf Smoke Stack Grill Chambers Assembly Lid Handles Charcoal Tray Warming Racks Charcoal Tray Lifting System Heat Tents Back Grease Shield Heat Tents Supports Gas Control Knobs Side Shelf Supports Smoker Control Knob Left Side Shelf Panel...
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If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Care for parts.
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Parts Required: Front-Left Support Leg (#13) Front-Right Support Leg (#49) M6x15 mm Combination Screw (#A) Installation : • First, carefully turn the Cart into to an upright position with the wheels on the bottom. • Mount each of the Front Support Legs to the corners of the Lower Cabinet Assembly using two combination screws in each Support Leg.
Parts Required : Smoker Cabinet Assembly (#21) Smoker Cabinet Knob (#52) M5x12 mm Screw (#C) Installation : • Mount the Knob to the Air Damper on the back side of the Smoker Cabinet. Secure with screw from the inside. Parts Required : M6x15 mm Screw (#B) M6x35 mm Screw (#E) Installation :...
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Parts Required : Smoker Cooking Grid A (#22) Smoker Cooking Grid B (#23) Water Pan (#24) Installation : • First, rest Smoker Cooking Grid B on top of the Water Pan, then slide the Water Pan into the lowest rail position in the Smoker Cabinet.
Parts Required : M4x8 mm Screw (#F) Installation : • Mount the Smoker Door to Lower Cabinet Assembly. as shown in illustration. Once installed, the Smoker Door should be able to be open and closed with ease. Parts Required : Electric Wires Lower Cover (#50) M4x10 mm Screws (#D) Installation :...
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Parts Required : Lower Control Panel (#29) M5x12 mm Screw (#C) Installation : • First, remove the twist tie on the front of the Grill Chambers Assembly to lower the hose. • Install four screws into the Upper Control Panel, leaving about 6mm / 1/4 inch of the screw out.
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Parts Required : Electric Wires Upper Cover (#51) Installation : • First, secure the Smoker Temperature Sensor into the clip located inside the top of the Smoker Cabinet. Note illustration 17A. • Next, from the back-underside of the Grill Chambers, mount the Electric Wires Upper Cover to the Electric Wires Lower Cover by aligning and locking the pin.
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Parts Required : Cooking Grid Front Supports (#31) Cooking Grid Back Supports (#32) 16 x M4x10 mm Screws (#D) Installation : • Install a Cooking Grid Back Support to the back panel of each Grill Chamber. Note illustration 19A. • Install a Cooking Grid Front Support to the front panel of each Grill Chamber.
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Parts Required : Charcoal Tray Lifting System (#37) Charcoal Tray Lift Handle (#42) M6x15 mm Screws (#B) Hinge Pin (#I) R Clips (#H) Installation : • First, install the Charcoal Tray Lifting System to the Charcoal Grill Chamber. Mount from the outside of the Charcoal Grill Chamber.
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Parts Required : Thermometers (#1) Installation : • First, remove the fiber washer and wing nut from both Thermometers. • Next, insert a Thermometer stem through the mounting hole on the top of a Grill Chamber Lid. From the inside, place the fiber washer and wing nut onto the mounting thread pole and tighten by hand.
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Parts Required : Left Side Shelf Panel (#9) Right Side Shelf Panel (#33) Tool Hooks (#11) M5x12 mm Screw (#C) Installation : • Install a Tool Hook into each hole on the Left Side Shelf Panel, securing with a screw. Repeat the same steps for the Right Side Shelf Panel.
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Parts Required : Tray Foil Liners (#43) Grease Tray (#45) Ash Cleanout Tray (#46) Installation : • Place a Tray Foil Liner into the Grease Tray, then slide the Grease Tray into the front opening below the Gas Grill Chamber. •...
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Parts Required : Heat Tents (#6) Installation : • Place each Heat Tent onto a Heat Tent Supports in the Gas Grill Chamber. NOTE: The back end of the Heat Tents should be place below the Cooking Grid Supports. Parts Required : Charcoal Tray (#36) Installation : •...
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Part Required : AA Battery (#J) Installation : • Unscrew the igniter cap from the front control panel. Insert the Battery into the battery slot with the positive end (+) facing outward. Screw the cap back onto panel. • The unit is now completely assembled. •...
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