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IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE. MANUAL MUST BE READ BEFORE OPERATING!
Please read the entire manual before installation and use of this electric, pellet fuel burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE WITH THE FOLLOWING INSTRUCTIONS.
Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill. We also advise you retain this manual for future reference.
You must contact your local home association, building or fire officials, or authority having jurisdiction, to obtain the necessary permits, mission or information on any installation restrictions, such as any grill being installed on a combustible surface, inspection requirements or even ability to use, in your area.
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing. You must only use all natural wood pellets, designed for burning in pellet barbecue grills. Do not use fuel with additives. Wood pellets are highly susceptible to moisture and should always be stored in an airtight container. If you are storing your grill, without use, for an extended period, we recommend clearing all pellets from your grill's hopper and auger, to prevent jams. The pellet fuel mean heating value in 8000-8770 BTU/LB, ash content < 1%
Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill. Keep all such liquids well away from the appliance when in use.
At time of printing, there is no industry standard for barbecue wood pellets, although most pellet mills use the same standards to make wood pellets for domestic use. Further information can be found at www.pelletheat.org or the Pellet Fuel Institute.
Contact your local dealer on the quality of pellets in your area and for information on brand quality. As there is no control over the quality of pellets used, we assume no responsibility to damage caused by poor quality of fuel.
Creosote, or soot, is a tar-like substance. When burning, it produces black smoke with a residue which is also black in color. Soot or creosote is formed when the appliance is operated incorrectly, such as: blockage of the combustion fan, failure to clean and maintain the burn area, moisture affected pellets, or poor air-to-fuel combustion.
It is dangerous to operate this appliance should the flame become dark, sooty, or if the burn pot is overfilled with pellets. When ignited, this creosote makes an extremely hot and uncontrolled fire, similar to a grease fire. Should this happen, turn the unit OFF, let it cool completely, then inspect for maintenance and cleaning. It commonly accumulates along exhaust areas.
If creosote has formed within the unit, allow the unit to warm up at a low temperature, turn off the appliance, then wipe away any formation with a hand towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the blood's ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death. Follow these guidelines to prevent this colorless, odorless gas from poisoning you, your family, or others:
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood or circulatory system problems, such as anemia, or heart disease.
In accordance with the procedures and specifications listed in the UL 2728A-2019 "pellet fuel burning cooking appliances" and ULC/ORD C2728-19 "pellet fuel burning equipment." Pit Boss® Grills pellet cooking appliances have been independently tested and listed by CSA (an accredited testing laboratory) to UL and ULC standards.
This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
The Bluetooth® word mark and logo are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Espressif is under license. Other trademarks and tradenames are those of their respective owners.
Part# | Description |
1 | Top Cooking Rack (x1) |
2 | Middle Cooking Rack (x1) |
3 | Cooking Grids (x2) |
4 | Flame Broiler Slider (x1) |
5 | Flame Broiler Main Plate (x1) |
6 | Chimney Cap (x1) |
7 | Chimney Stack (x1) |
8 | Mica Sheet (x2) |
9 | Lid Handle Bezel (x2) |
10 | Lid Handle (x1) |
11 | Main Barrel / Hopper Assembly (x1) |
12 | Flame Broiler Adjusting Bar (x1) |
13 | Flame Broiler Adjusting Bar Handle (x1) |
14 | Side Shelf (x1) |
15 | Front Shelf (x1) |
16 | Ash Clean-out Tray (x1) |
17 | Cart Front Panel (x1) |
18 | Grease Bucket (x1) |
19 | Bottom Shelf (x1) |
20 | Left Support Leg - Front (x1) |
21 | Left Support Leg - Back (x1) |
22 | Right Support Leg - Front (x1) |
23 | Right Support Leg - Back (x1) |
24 | Caster Wheels (x2) |
25 | Locking Caster Wheels (x2) |
26 | Meat Probe (x2) |
A | Screw with Washer - M6x15 (x38) |
B | Screw - M6x15 (x5) |
C | Screw - M5x12 (x9) |
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact Customer Service if parts are missing when assembling the unit.
MODEL | ASSEMBLED (WxDxH) | WEIGHT | COOKING AREA | TEMPERATURE RANGE | |
PB | PB1000PL | 1,297 MM x 655 MM x 1,356 MM 51.06 IN. x 25.79 IN. x 53.43 IN. | 82 KG / 180.78 LB | TOP RACK - 1,085.8 CM² / 168.30 SQ. IN. MIDDLE - 2,003.2 CM² / 310.50 SQ. IN. MAIN - 3,403.8 CM² / 527.60 SQ. IN. TOTAL - 6,492.8 CM² / 1006.4 SQ. IN. | 82-260°C / 180-500°F |
PB – ELECTRIC REQUIREMENTS
110-120V, 60HZ, 275W, 3-PRONG GROUNDED PLUG
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss® Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES).
service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135
To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver and level. Tools not included.
It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws completely until all screws for that step have been installed.
Parts Required:
1 x Main Barrel /Hopper Assembly (#11)
Installation:
Parts Required:
1 x Main Barrel /Hopper Assembly (#11)
1 x Left Support Leg / Front (#20)
1 x Right Support Leg / Front (#22)
6 x Screw (#A)
Installation:
Parts Required:
1 x Cart Front Panel (#17)
2 x Screw (#A)
5 x Screw (#C)
Installation:
Parts Required:
1 x Bottom Shelf (#19)
2 x Screw (#A)
Installation:
Parts Required:
1 x Left Support Leg / Back (#21)
1 x Right Support Leg / Back (#23)
8 x Screw (#A)
Installation:
Parts Required:
2 x Caster Wheels (#24)
2 x Locking Caster Wheels (#25)
16 x Screw (#A)
Installation:
Parts Required:
2 x Mica Sheet (#8)
2 x Lid Handle Bezel (#9)
1 x Lid Handle (#10)
Installation:
Parts Required:
1 x Chimney Cap (#6)
1 x Chimney Stack (#7)
4 x Screw (#C)
Installation:
Parts Required:
1 x Front Shelf (#15)
4 x Screw (#A)
Installation:
Parts Required:
1 x Side Shelf (#14)
5 x Screw (#B)
Installation:
Parts Required:
1 x Ash Clean-out Tray (#16)
Installation:
Parts Required:
1 x Flame Broiler Slider (#4)
1 x Flame Broiler Main Plate (#5)
1 x Flame Broiler Adjusting Bar (#12)
1 x Flame Broiler Adjusting Bar Handle (#13)
Installation:
Parts Required:
1 x Top Cooking Rack (#1)
1 x Middle Cooking Rack (#2)
2 x Cooking Grids (#3)
Installation:
Parts Required:
1 x Grease Bucket (#18)
Installation:
With today's lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet grill uses natural wood pellets, the savory wood flavor is cooked into the meats, reducing the need for high sugar content sauces. Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM temperature settings.
Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked.
This P.I.D. (proportional-integral-derivative) digital Control Board is very much the same as the controls on your kitchen oven. The main advantages are the ability to automatically compensate for the different ambient conditions and fuel types.
The temperature inside of any grill will vary greatly from location to location. Even instruments calibrated together may not agree with each other.
CONTROL | DESCRIPTION | |
Press this button once to Power On the unit. This will begin the automatic start-up cycle. Press and hold this button for three seconds to Power-down the unit, activating the automatic cool-down cycle. The button will flash white when connected to a power source, and light up solid white when the unit is on. | ||
Press this button to switch on and off the light inside the grill barrel. | ||
The Temperature Switch Button is to change the temperature readout. Press the button to switch between Celsius (ºC) and Fahrenheit (ºF), as preferred. Default is set to Fahrenheit. | ||
The Smoke iT® icon indicates a connectivity with Wi-Fi. When searching for a connection by Wi-Fi or via Bluetooth®, the Smoke iT® icon will blink. Once a Wi-Fi connection has been established, the Smoke iT® icon will stay solid. When connected, get live updates about the actual and set temperatures of the grill, cooking time, and meat probe temperatures. It also allows you to adjust the settings of your Control Board. | ||
Press and hold this button to activate a manual continuous feeding of pellets to the fire pot. Releasing the button will stop the manual feeding of pellets. This can be used to add more fuel to the fire before opening the barrel lid, resulting in a quick heat recovery. It can also be used while smoking, to increase the intensity of clean smoke flavor. This feature was requested from competition cookers. | ||
The Controller Knob is used to increase, decrease, and select a setting value. Rotate the Controller Knob to select the time, temperature, or step in an active settings menu. Push the Controller Knob to confirm the chosen value. | ||
The Flame icon visually displays the intensity of the fire in the fire pot. As the temperature increases from within the Main Barrel, the color of the Flame will turn from blue to red. The color will also change when you are adjusting the Set temperature. | ||
The central readout displays both the Actual and Set temperatures. The Actual temperature is constantly displayed unless the Set temperature is being adjusted. The Actual temperature is the temperature from inside the Main Barrel. The Actual temperature readout is taken by the grill probe (sensor) from the inside of the grill barrel. To show the Set temperature, press the Controller Knob. The Set temperature is active when the readout is blinking. To adjust the Set temperature, rotate the Controller Knob, as needed. Once the desired Set temperature is reached, press the Controller Knob to confirm the Set temperature, then the readout will return back to the Actual Temperature. | ||
Displays the Actual temperature of a Meat Probe (MP). These two Meat Probe readouts correspond with the plug-in connection port selected. When not in use, disconnect the Meat Probe from the connection port and code "noP" will be displayed. Compatible with Pit Boss® Grills branded meat probes only. | ||
The AUGER icon is visible when the auger is turning. When the central readout has an error code (Err) and the AUGER icon is blinking, the auger is not working. See the section on troubleshooting for assistance. | ||
The IGNITOR icon is visible when the ignitor is in use. When the central readout has an error code (Err) and the IGNITOR icon is blinking, the ignitor is not working. See the section on troubleshooting for assistance. | ||
The FAN icon is visible when the fan is in operation. When the central readout has an error code (Err) and the FAN icon is blinking, the Fan is not working. See the section on troubleshooting for assistance. | ||
When the central readout has an error code (Err) and the NO PELLETS is visible, the fire in the fire pot has gone out and the hopper may be empty. See the section on troubleshooting for assistance. |
SETTING/ADJUSTING THE SET TEMPERATURE
To adjust the desired Set temperature of the grill, follow the steps below:
Follow these instructions on how to connect your grill to the Smoke iT® app with your Android™ or iOS® device. The app will allow you to control and monitor your grill and meat probe temperatures from your mobile device. Enjoy the benefits that Smoke IT® mobile connectivity has to offer!
While using the app, the screen will shine bright when the grill is active and connected. If the app screen or grill goes dark on the devices menu, check your wireless connection or power source.
These instructions should be followed the first time the grill is ignited, and each time the grill runs out of pellets in the hopper. The auger must be primed to allow pellets to travel through the length of the auger, and fill the fire pot. If not primed, the ignitor will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the hopper:
Once your hopper has been primed and before cooking on your grill for the first time, it is important to complete a grill burn-off. Start the grill and operate at any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes to burn-off the grill and rid it of any foreign matter.
Any Pit Boss® unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill:
HOPPER CLEAN-OUT FEATURE
The hopper includes a clean-out feature to allow for easy cleaning and the ability to change out wood pellet fuel flavors. To empty, follow these steps:
NOTE: Use a long handled brush or shop-vac to remove excess pellets, sawdust, and debris for a complete clean-out through the hopper screen.
REPAIRING OR REPLACING THE AUGER MOTOR
The hopper includes a service door to allow for easy access to the auger motor. To service, follow these steps:
CLEANING FREQUENCY TIME TABLE (NORMAL USE)
ITEM | CLEANING FREQUENCY | CLEANING METHOD |
Bottom of Main Grill | Every 5-6 Grill Sessions | Scoop Out, Shop-Vac Excess Debris |
Fire Pot | Every 2-3 Grill Sessions | Scoop Out, Shop-Vac Excess Debris |
Cooking Grids | After Each Grill Session | Burn Off Excess, Brass Wire Brush |
Flame Broiler | Every 5-6 Grill Sessions | Scrape Main Plate with Slider, Do Not Wash Clean |
Shelves | After Each Grill Session | Scrub Pad & Soapy Water |
Grease Bucket | After Each Grill Session | Scrub Pad & Soapy Water |
Auger Feed System | When Pellet Bag is Empty | Allow Auger to Push Out Sawdust, Leaving Hopper Empty |
Hopper Electric Components | Once A Year | Dust Out Interior, Wipe Fan Blades with Soapy Water |
Air Intake Vent | Every 5-6 Grill Sessions | Dust, Scrub Pad & Soapy Water |
Grill Probe | Every 2-3 Grill Sessions | Scrub Pad & Soapy Water |
Clean-burning barbecue wood pellets generate about 8200 BTU's per pound with very little ash, a low moisture content (5-7%), and are carbon neutral. Barbecue wood pellets are produced by pure raw material (sawdust) being pulverized with a hammermill, and the material is pushed through a die with pressure. As the pellet is forced through the die, it is cut, cooled, screened, vacuumed, and then bagged for consumer use. Check with your local dealer for flavors available in your area.
NOTE: Always store wood pellets in a dry area. Any contact or exposure to moisture will result in lower heat output or cause the pellets to swell and break apart. Use a moisture proof, resealable tub or bucket for proper storage.
Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a record of what you cooked, at what temperature, how long you cooked for, and the results. Adjust to your taste for the next time. Practice makes perfect.
The culinary art of hot smoking refers to longer cooking times, but results in more natural wood flavor (and a sought-after smoke ring) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor.
TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes, depending on the size of the protein.
STYLE OF COOKING | HOT SMOKING (Very Low) | ROAST (Low) | BAKING (Medium) | GRILL/BAKE (Medium/High) | SEAR (High) |
Temp Range | 93-135°C / 199-275°F | 135-162°C / 275-323°F | 162-190°C / 323-374°F | 190-232°C / 374-449°F | 232-260°C / 449-500°F |
POULTRY | Size | Rare - 54°C / 130°F | Medium - 60°C / 140°F | Well Done - 77°C / 170°F |
Turkey (whole) | 4.5-5.0 kg / 10-11 lbs. 5.3-6.4 kg / 12-14 lbs. 6.8-7.7 kg / 15-17 lbs. 8.2-10.0 kg / 18-22 lbs. 10.4-11.3 kg / 23-25 lbs. | Grill 90 - 120 minutes Grill 110 - 140 minutes Grill 130 - 160 minutes Grill 140 - 170 minutes Grill 150 - 180 minutes | ||
Chicken (whole) | 1.36-2.26 kg / 3-5 lbs. | Grill 1 - 1.5 hours | ||
Drumsticks, Breasts | 0.45 - 0.86 kg / 1 - 1½ lbs. | Grill 30-60 minutes | ||
Small Game Birds | 0.45 - 0.86 kg / 1 - 1½ lbs. | Grill 30-45 minutes | ||
Duck | 1.36-2.26 kg / 3-5 lbs. | Roast or grill 2 - 2.5 hours |
PORK | SIZE | Precooked to Reheat 60°C / 140°F | Medium 66°C / 150°F | Well Done 71°C / 160°F |
Ham (Fully Cooked & Boneless Portion, Smoked Picnic Whole & Bone-In) | 2.5 cm / 1" 1.36-1.81 kg / 3-4 lbs. 1.81-2.72 kg / 4-6 lbs. 2.26-3.62 kg / 5-8 lbs. 4.53-5.44 kg / 10-12 lbs. | 12 minutes 50 minutes - 1 hour 1 - 2 hours 1 - 2½ hours 2 - 2¾ hours | ||
Loin Roast | 1.36-1.81 kg / 3 - 4 lbs. | 1 - 2 hours | 2 - 3 hours | |
Rib Crown Roast | 1.81-2.26 kg / 4 - 5 lbs. | 1½ - 2 hours | 2 - 3 hours | |
Chop (loin, rib) | 1.9-2.5 cm / ¾" - 1" 3.1-3.9 cm / 1¼" - 1½" | 10 - 12 minutes 14 - 18 minutes | ||
Tenderloin | 1.9-2.5 cm / ¾" - 1" | 20 - 30 minutes | 30 - 45 minutes | |
Loin Roast (boneless) | 1.36-2.26 kg / 3-5 lbs. | 1¼ - 1¾ hours | 1¾ - 2½ hours | |
Boston Butt (Pork Shoulder) | 3.62-4.53 kg / 8-10 lbs. | 93 - 98°C / 200 - 210°F Internal Temperature |
BEEF | SIZE | HEAT | Rare - 54°C / 130°F | Medium - 60°C / 140°F | Well Done - 65°C / 150°F |
Steak (New York, Porter-house, Ribeye, Sirloin, T-bone, or Tenderloin) | 1.9 cm / ¾" 2.5 cm / 1" 3.8 cm / 1½" 5 cm / 2" | High | Sear 8-10 minutes Sear 10-12 minutes Sear 10 minutes, grill 8-10 minutes Sear 10 minutes, grill 10-14 minutes | ||
Skirt Steak | 0.6 - 12.7 cm / ¼" - ½" | High | Sear 5-7 minutes | ||
Flank Steak | 0.45 - 0.86 kg / 1 - 1½ lbs., 1.9 cm / ¾" | Medium | Sear 4 minutes, grill 8-10 minutes | ||
Kabob | 2.5 - 3.8 cm / 1 - 1½" cubes | Medium | Grill 10 - 12 minutes | ||
Tenderloin, whole | 1.58 - 1.81 kg / 3½ - 4 lbs. | High/Medium | Sear 10 minutes, grill 15-20 minutes | ||
Ground Beef Patty | 1.9 cm / ¾" | High/Medium | Sear 4 minutes, grill 4-6 minutes | ||
Rib-eye Roast (boneless) | 2.26 - 2.72 kg / 5 - 6 lbs. | Medium | Grill 1½ - 2 hours | ||
Tri-tip Roast | 0.9 - 1.13 kg / 2 - 2½ lbs. | High/Medium | Sear 10 minutes, grill 20-30 minutes | ||
Rib Roast | 5.44 - 6.35 kg / 12 - 14 lbs. | Medium | 2½ - 2¾ hours | ||
Veal Loin Chop | 2.5cm / 1" | Medium | 10 - 12 minutes direct | ||
Brisket | 7.25 - 3.62 kg / 16 -18 lbs. | Hot Smoke | Cook until internal temperature reaches 91°C / 195°F |
LAMB | Size | Rare - 54°C / 130°F | Medium - 60°C / 140°F | Well Done - 71°C / 160°F |
Roast (fresh) | 2.26 - 2.72 kg / 5 - 6 lbs. | 1 - 2 hours | ||
Rib Crown Roast | 1.36-2.26 kg / 3-5 lbs. | 1 - 1½ hours | 1½ hours |
SEAFOOD | Size | Rare - 54°C / 130°F | Medium - 60°C / 140°F | Well Done - 82°C / 180°F |
Fish (whole) | 0.5 kg / 1 lb. 0.9 - 1. 1 kg / 2 - 2½ lbs. 1.4 kg / 3 lbs. | Grill 10 - 20 minutes Grill 20 - 30 minutes Grill 30 - 45 minutes | ||
Fish (filets) | 0.6-1.3 cm / ¼" - ½" | Grill 3 - 5 minutes, until flaky | ||
Lobster Tail | 0.15 kg / 5 oz. 0.3 kg / 10 oz. | Grill 5 - 6 minutes Grill 10 - 12 minutes |
WILD GAME | Size | Rare - 60°C / 140°F | Medium - 71°C / 160°F | Well Done - 77°C / 170°F |
Roast (fresh) | 2.26 - 2.72 kg / 5 - 6 lbs. | 1 - 1½ hours | 1½ - 2 hours | |
Large Cuts (fresh) | 3.62-4.53 kg / 8-10 lbs. | 1 hours | 1½ hours |
Follow these helpful tips and techniques, passed on from Pit Boss® owners, our staff, and customers just like you, to become more familiar with your grill:
Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss® grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com. You may also contact your local Pit Boss® authorized dealer or contact Customer Service for assistance.
Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury.
PROBLEM | CAUSE | SOLUTION |
No Power Lights On The Control Board | Not Connected To Power Source | Ensure unit is plugged into a working power source. Reset breaker. Ensure GFCI is a minimum 10 Amp service (see Electric Wire Diagram for access to electric components) Ensure all wire connections are firmly connected and dry. |
Fuse Blown On The Control Board | Remove hopper access panel (see Electric Wire Diagram for diagram), press in plastic tabs holding the control board in place and carefully pull controller inside the hopper to release controller. Check the fuse for a broken wire or if the wire has turned black. If yes, fuse needs to be manually replaced. | |
The GFCI outlet has been tripped. | Remove hopper access panel (see Electric Wire Diagram for diagram), and ensure all wire connections are firmly connected and dry. Ensure GFCI is a minimum 10 Amp service. | |
Faulty Control Board | Control Board needs to be replaced. Contact Customer Service for a replacement part. | |
Fire in Fire Pot Will Not Light | Auger Not Primed | Before the unit is used for the first time or anytime the hopper is completely emptied out, the auger must be primed to allow pellets to fill the auger tube. If not primed, the ignitor will timeout before the pellets reach the fire pot. Follow Hopper Priming Procedure. |
Auger Motor Is Jammed | Remove cooking components from the main barrel. Press the Power Button to turn the unit on and inspect the auger feed system. Visually confirm that the auger is dropping pellets into the fire pot. If not operating properly, call Customer Service for assistance or a replacement part. | |
Ignitor Failure | Remove cooking components from the main barrel. Press the Power Button to turn the unit on and inspect the ignitor. Visually confirm that the ignitor is working by placing your hand above the fire pot and feeling for heat. Visually confirm that the ignitor is protruding approximately 13mm / 0.5 inches in the fire pot. If not operating properly, call Customer Service for assistance or a replacement part. | |
Readout of actual temperature will not adjust | Grill probe dirty | Follow care and maintenance instructions. |
Grill probe is broken | Grill probe needs to be replaced. Contact customer service. | |
Grill Will Not Achieve Or Maintain Stable Temperature | Insufficient Air Flow Through Fire Pot | Check fire pot for ash build-up or obstructions. Follow Care and Maintenance instructions for ash build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and Maintenance instructions if dirty. Check auger motor to confirm operation, and ensure there is no blockage in the auger tube. Once all the above steps have been done, start the grill, set temperature and wait for 10 minutes. Check that the flame produced is bright and vibrant. |
Lack Of Fuel, Poor Fuel Quality, Obstruction In Feed System | Check hopper to check that fuel level is sufficient, and replenish if low. Should the quality of wood pellets be poor, or the length of the pellets too long, this may cause an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions. | |
Grill Probe | Check status of grill probe. Follow Care and Maintenance instructions if dirty. Contact Customer Service for a replacement part if damaged. | |
Grill Produces Excess Or Discolored Smoke | Grease Build-Up | Follow Care and Maintenance instructions. |
Wood Pellet Quality | Remove moist wood pellets from hopper. Follow Care and Maintenance instructions to clean out. Replace with dry wood pellets. | |
Fire pot Is Blocked | Clear fire pot for moist wood pellets. Follow Hopper Priming Procedure. | |
Insufficient Air Intake For Fan | Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and Maintenance instructions if dirty. | |
Frequent Flare-Ups | Cooking Temperature | Attempt cooking at a lower temperature. Grease does have a flash point. Keep the temperature under 176°C / 350°F when cooking highly greasy food. |
Grease Build-Up On Cooking Components | Follow Care and Maintenance instructions. | |
ErP Error Code | Unit Not Turned Off Properly When Last Connected To Power | Safety feature prevents an automatic restart. Press the Power Button to turn the unit off, wait two minutes, then press the Power Button to turn the unit on again. If error code is still displayed, contact Customer Service. |
Power Outage While Unit In Operation | ||
ErH Error Code | The Unit Has Overheated, Possibly Due To Grease Fire Or Excess Fuel | Press the Power Button to turn the unit off, and allow grill to cool. Follow Care and Maintenance instructions. After maintenance, remove pellets, and confirm positioning of all component parts. Once cooled, press the Power Button to turn the unit on, then select desired temperature. If error code still displayed, contact Customer Service. |
ErL Error Code | Grill fails to perform start-up cycle | Check proper positioning of cooking components. Check hopper for sufficient fuel or if there is an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions. Check grill probe. Confirm if actual temperature is correct and accurate. Follow Care and Maintenance instructions if dirty. Check ignitor positioning and that it is heating up properly. In extreme cold, the grill may require a second start. Turn grill off, wait, then turn on again. Check fan. Ensure it is working properly. Follow Care and Maintenance instructions if dirty. |
Grill will not stay lit | ||
Err Error Code with NO PELLETS Visible | Lack Of Fuel, Poor Fuel Quality, Obstruction In Feed System, Jammed Auger | Check hopper to check that fuel level is sufficient and replenish if low. Should the quality of wood pellets be poor, or the length of the pellets too long, this may cause an obstruction in the feed system. Remove pellets and follow Care and Maintenance instructions. |
Err Error Code with IGNITOR Icon Blinking | Ignitor is not working properly, not making a connection | Remove cooking components from the main barrel. Press the Power Button to turn the unit on and inspect the igniter. Visually confirm that the igniter is working by placing your hand above the burn grate and feeling for heat. Visually confirm that the igniter is aligned with the hole in the burn grate, and open to light the pellets. If not operating properly, call Customer Service for assistance or a replacement part. |
Ignitor failure | Igniter needs to be replaced. Contact Customer Service for replacement part. | |
Err Error Code with AUGER Icon Blinking | Auger not primed | Before the unit is used for the first time or anytime the hopper is completely emptied out, the auger must be primed to allow pellets to fill the burn pot. If not primed, the igniter will timeout before the pellets ignite. Follow Hopper Priming Procedure. |
Auger motor is jammed, not making connection | Remove cooking components from the main barrel. Press the Power Button to turn the unit on and inspect the auger feed system. Visually confirm that the auger is dropping pellets into the burn pot. If not operating properly, call Customer Service for assistance or a replacement part. | |
Err Error Code with FAN Icon Blinking | Fan is not working properly, not making a connection | Check fan. Ensure it is working properly and air intake is not blocked. Remove hopper access panel (see Electric Wire Diagram for diagram), and check for any damage to the fan wires. Follow Care and Maintenance instructions if fan blades are dirty. |
The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit.
PB – ELECTRIC REQUIREMENTS
110-120V, 60HZ, 275W, 3-PRONG GROUNDED PLUG
NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent.
FUEL INPUT RATING:
2.0 KG/H (4.4 LB/H)
INDEX
K: BLACK
W: WHITE
R: RED
Y: YELLOW
P: PURPLE
O: ORANGE
G: GREEN
Part# | Description |
1 | Top Cooking Rack (x1) |
2 | Middle Cooking Rack (x1) |
3 | Cooking Grids (x2) |
4 | Lid Stopper (x1) |
5 | Flame Broiler Slider (x1) |
6 | Flame Broiler Main Plate (x1) |
7 | Chimney Cap (x1) |
8 | Chimney Stack (x1) |
9 | Mica Sheet (x2) |
10 | Lid Handle Bezel (x2) |
11 | Lid Handle Tube Fixer (x2) |
12 | Lid Handle (x1) |
13 | Main Barrel (x1) |
14 | Flame Broiler Adjusting Bar (x1) |
15 | Flame Broiler Adjusting Bar Handle (x1) |
16 | Hopper Assembly (x1) |
17 | Front Shelf (x1) |
18 | Ash Clean-out Tray (x1) |
19 | Grease Bucket (x1) |
20 | Side Shelf (x1) |
21 | Cart Front Panel (x1) |
22 | Left Support Leg - Front (x1) |
23 | Left Support Leg - Back (x1) |
24 | Right Support Leg - Front (x1) |
25 | Right Support Leg - Back (x1) |
26 | Bottom Shelf (x1) |
27 | Meat Probe (x2) |
28 | Caster Wheels (x2) |
29 | Locking Caster Wheels (x2) |
A | Screw with Washer - M6x15 (x38) |
B | Screw - M6x15 (x5) |
C | Screw - M5x12 (x9) |
NOTE: Due to ongoing product development, parts are subject to change without notice.
Part# | Description |
1 | Control Panel (x1) |
2 | Control Panel Waterproof Cushion (x1) |
3 | Hopper Lid (x1) |
4 | Hopper Lid Lining (x1) |
5 | Lid Rubber Cushion (x2) |
6 | Drop Chute Locker Handle (x1) |
7 | Drop Chute Assembly (x1) |
8 | Rubber Ring C (x2) |
9 | Rubber Ring B (x1) |
10 | Support Panel (x1) |
11 | Hopper Safety Screen (x1) |
12 | Hopper Box Housing (x1) |
13 | Drop Chute Door (x1) |
14 | Ignitor (x1) |
15 | Fire Pot (x1) |
16 | Rubber Ring A (x1) |
17 | Auger Box Housing (x1) |
18 | Hopper Housing Gasket (x1) |
19 | Ash Box Right Bracket (x1) |
20 | Ash Box Left Bracket (x1) |
21 | Auger Flighting Assembly (x1) |
22 | Nylon Bushing (x1) |
23 | Auger Motor (x1) |
24 | Auger Motor Fixed Plate (x1) |
25 | Auger Motor Fixed Plate Support (x1) |
26 | Combustion Fan (x1) |
27 | Hopper Access Panel (x1) |
28 | Power Cord (x1) |
29 | Drop Chute Plate (x1) |
30 | Glass Waterproof Cushion (x1) |
31 | Glass (x1) |
32 | Glass Panel (x1) |
33 | Electric Wire Housing (x1) |
34 | Service Door (x1) |
35 | Service Door Handle (x1) |
36 | Hopper Lid Handle Tube Fixer (x2) |
37 | Hopper Lid Handle (x1) |
38 | Hopper Lid Handle Bezel (x2) |
39 | Logo Plate (x1) |
All wood pellet grills by Pit Boss®, manufactured by Dansons, carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired.
Dansons carries a five (5) year warranty against defects and workmanship on all parts, and five (5) years on electrical components. Dansons warrants that all part(s) are free of defects in material and workmanship, for the length of use and ownership of the original purchaser. Warranty does not cover damage from wear and tear, such as scratches, dents, dings, chips or minor cosmetic cracks. These aesthetic changes of the grill do not affect its performance. Repair or replacement of any part does not extend past the limited warranty beyond the five (5) years from date of purchase.
During the term of the warranty, Dansons' obligation shall be limited to furnishing a replacement for defective and/or failed components. As long as it is within the warranty period, Dansons' will not charge for repair or replacement for parts returned, freight prepaid, if the part(s) are found by Dansons' to be defective upon examination. Dansons' shall not be liable for transportation charges, labor costs, or export duties. Except as provided in these conditions of warranty, repair or replacement of parts in the manner and for the period of time mentioned heretofore shall constitute the fulfillment of all direct and derivate liabilities and obligations from Dansons to you.
Dansons takes every precaution to utilize materials that retard rust. Even with these safeguards, the protective coatings can be compromised by various substances and conditions beyond Dansons' control. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides and salt are some of the substances that can affect metal coatings. For these reasons, the warranty does not cover rust or oxidization, unless there is loss of structural integrity on the grill component. Should any of the above occur, kindly refer to the care and maintenance section to prolong the lifespan of your unit. Dansons recommends the use of a grill cover when the grill is not in use.
This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage's apply for a grill which is used in commercial applications.
There is no written or implied performance warranty on Pit Boss® grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner's manual. Any use of gas not outlined in this manual may void the warranty. The warranty does not cover damage or breakage due to misuse, improper handling or modifications.
Neither Dansons, or authorized Pit Boss® dealer, accepts responsibility, legal or otherwise, for the incidental or consequential damage to the property or persons resulting from the use of this product. Whether a claim is made against Dansons based on the breach of this warranty or any other type of warranty expressed or implied by law, the manufacturer shall in no event be liable for any special, indirect, consequential or other damages of any nature whatsoever in excess of the original purchase of this product. All warranties by manufacturer are set forth herein and no claim shall be made against manufacturer on any warranty or representation.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific legal rights and you may have other rights, which vary from state to state.
To order replacement parts, please contact your local Pit Boss® dealer or visit our online store at: www.pitboss-grills.com
If you have any questions or problems, contact Customer Service, Monday through Sunday, 4am - 8pm PST (EN/FR/ES).
service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135
Contact your nearest Pit Boss® dealer for repair or replacement parts. Dansons requires proof of purchase to establish a warranty claim; therefore, retain your original sales receipt or invoice for future reference. The serial and model number of your Pit Boss® can be found on the back of the hopper.
Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss® dealers.
ITEM | DESCRIPTION |
COVER Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term use. Weatherproof. Includes draw-string lock for easy tightening. | |
MEAT PROBE When connected, the temperature of food is displayed by the control board. | |
GRILLING APRON Adjustable apron with double front pockets for grilling tools. One size. Machine washable. |
Makes 4 - 6 Servings
A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three separate parts: the cap, the point, and the flat. Use the flat section, as it is lean, compact, and creates nice slices when carved.
Ingredients:
1 | Beef Brisket 2.2-3.6 kg / 5-8 lbs, Layer of fat is at least 0.6 cm / ¼" thick |
1 bottle | Prepared Yellow Mustard |
75 ml / 5 tbsp | Seasoning |
1 bottle | Chili Sauce |
1 pack | Dry Onion Soup Mix |
375 ml / 1 ½ c. | Beef Broth |
40 ml / 8 tsp | Black Pepper |
Suggested Wood Pellet Flavor: Hickory / Competition
Instructions:
Makes 4 - 6 Servings
Ingredients:
1.3-1.8 kg / 3-4 lbs | Ribs Meaty pork spareribs / loin back ribs |
45 ml / 3 tbsp | Oil |
5 ml / 1 tsp | Salt |
5 ml / 1 tsp | Pepper |
2 whole | Onions (chopped) |
30 ml / 2 tbsp | Vinegar |
30 ml / 2 tbsp | Worcestershire sauce |
125 ml / ½ c. | Apple Juice or Soda |
5 ml / 1 tsp | Paprika |
5 ml / 1 tsp | Chili Powder |
Suggested Wood Pellet Flavor: Hickory / Competition / Apple
Instructions:
Variation: MEMPHIS-DRY METHOD
Turn grill up to HIGH (260°C / 500°F). Place ribs back on the grill and season with a dry seasoning or rub. Sear the ribs, remove from grill and serve.
Makes 4 Servings
Ingredients:
2 | Steak, Top Sirloin 1" thick, cut into 4 pieces. 0.45kg/1 lb |
10 ml / 2 tsp | Seasoning or rub |
5 medium | Sweet Onions (coursed chopped) |
2 whole | Bell Peppers (all kinds, chopped) |
60 ml / 4 tbsp | Soy Sauce |
60 ml / 4 tbsp | Olive Oil |
Dash | Salt |
Suggested Wood Pellet Flavor: Hickory / Mesquite / Whiskey
Instructions:
Makes 2 - 6 Servings
Ingredients:
1 whole | Chicken 1.8-2.7 kg / 4-6 lbs |
1 can | Beer, any kind |
45 ml /3 tbsp | Seasoning |
Suggested Wood Pellet Flavor: Hickory / Apple / Competition
Instructions:
Variation: NON- ALCOHOLIC, BEER-CAN CHICKEN
Using the same instructions as above, but substitute the can of beer with a can of your favorite non-diet cola, fruit juice, or water with additional seasoning.
This delicious, protein packed Peppered Spicy Beef Jerky is the perfect snack for workouts or hangouts! Deeply flavorful and smoky, this recipe calls for trimmed flank steak. The perfect beginner jerky to conquer with the help of your smoker! Just be ready for epic, tender bites! Your post-workout snacks will never be the same.
Makes 4 - 6 Servings
Ingredients:
12 oz bottle | Stout or Other Dark Beer |
50 g / ¼ c. | Brown Sugar |
30 ml / 2 tbsp | Coarse Black Pepper |
60 ml /4 tbsp | Garlic Salt |
30 ml / 2 tbsp | Hot Sauce |
15 ml / 1 tbsp | Quick Curing Salt |
250 ml / 1 c. | Soy Sauce |
30 ml /2 tbsp | Pit Boss® Sweet Heat Rub Seasoning, divided |
910 g / 2 lbs | Trimmed Flank Steak |
50 g / ¼ c. | Worcestershire Sauce |
Suggested Wood Pellet Flavor: Mesquite Blend
Instructions:
This delicious BBQ Smoked Turkey Jerky is an excellent snack or pick me up post-workout. Packed with protein and low in fat, this Turkey Jerky recipe utilizes the turkey breast, so it will be a favorite healthy treat for you and your friends! Make sure to make extra—seal in an air tight bag and it can last for weeks in your fridge.
Makes 4 - 6 Servings
Ingredients:
30 ml / 2 tbsp | Apple Cider Vinegar |
30 ml / 2 tbsp | Barbecue Sauce (any kind) |
15 ml / 1 tbsp | Quick Curing Salt |
125 ml / ½ c. | Soy Sauce |
60 ml /4 tbsp | Pit Boss® Sweet Heat Rub Seasoning |
910 g / 2 lbs | Boneless Skinless Turkey Breast |
50 g / ¼ c. | Water |
Suggested Wood Pellet Flavor: Apple Blend
Instructions:
Makes 4 - 6 Servings
Ingredients:
125 ml / ½ c. | Barbecue Sauce (any kind) |
50 g / ¼ c. | Brown Sugar |
1.36 kg / 3 lbs | Chuck Roast |
60 ml /4 tbsp | Pit Boss® Sweet Heat Rub Seasoning |
Suggested Wood Pellet Flavor: Competition Blend
Instructions:
Here's a game day appetizer with a kick and we're not talking about field goals. These Bacon Wrapped Stuffed Jalapeños deliver a creamy, crunchy, spicy and flavorful punch with every bite.
Makes 4 - 6 Servings
Ingredients:
12 Pieces | Bacon Strips, (cut in half) |
225 g / 8 oz | Cream Cheese, Room Temperature |
1 | Garlic Cloves, Chopped |
12 | Fresh Jalapeño Peppers |
250 ml /1 c. | Mozzarella Cheese, Shredded |
2 ml/ ½ tsp | Smoked Paprika |
24 | Toothpicks |
Suggested Wood Pellet Flavor: Hickory Blend
Instructions:
Tip: For even more smoky flavors, start the recipe by smoking the stuffed jalapeño at a low temperature for 30 minutes before grilling.
COPYRIGHT NOTICE
Copyright 2021. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of,
Dansons
3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013
sales@pitboss-grills.com | service@pitboss-grills.com
www.pitboss-grills.com
Customer Service
Monday through Sunday, 4am - 8pm PST (EN/FR/ES)
Toll-Free: 1-877-303-3134, Fax: 1-877-303-3135
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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