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Goblin ILGOBLIN PRO Manual

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Summary of Contents for Goblin ILGOBLIN PRO

  • Page 2: Very Important

    INTRODUCTION Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT You will find your serial number on the RED plate inside the bag for page 7.
  • Page 3 INTRODUCTION ILGOBLIN PRO [ SG525 ] TECHNICAL SPECIFICATIONS 1024mm RTF Weight without battery: 1894gr. Recommended battery: 6S 3600/4500 mAh. Main rotor diameter: 1157mm ( with 520mm blades ). Recommended battery weight: 550-650gr. MAX Length of the main blades: 525mm. Recommended ESC: 6S-150A.

  • Page 4: Important Safety Warning

    DISCLAIMER/WARRANTY IMPORTANT SAFETY WARNING * This radio-controlled helicopter is not a toy. It should only be assembled, setup and operate by adult. * This radio-controlled helicopter can be very dangerous. * This radio-controlled helicopter is a technically complex device which must be built and handled very carefully. * This radio-controlled helicopter must be built following these instructions.

  • Page 5: Additional Components Required

    NOTE FOR ASSEMBLY ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES INSIDE THE MAIN BOX THERE ARE: *Speed controller: 6S capable, 150 Amps. *Generic pliers. CARD *Hexagonal driver, size 1.5, 2, 2.5, 3mm. *Battery: 6S 3600/4500 mAh. *4/5mm T-Wrench. *5.5mm Socket wrench (for M3 nuts). *1 flybarless 3 axis control unit.
  • Page 6 TRANSMISSION GROUP ASSEMBLY Box 1, Bag for page 5 MAIN SHAFT ASSEMBLY Main Shaft Ball Bearing Socket Head Cap (H2129-S) 19x6mm Screws M3x8mm (HC639-S) (HC050-S) Top Main Socket Head Cap Shaft Unit Screws M2.5x8mm Assembly (HC020-S) Socket Head Screws (H1844-S) Shoulder M3x16mm (HC074-S) Flat Head Cap...
  • Page 7 TRANSMISSION GROUP ASSEMBLY Box 1, Bag for page 6 ONE WAY PULLEY ASSEMBLY (H2132-S) One Way Bushing (H2130-S) eg: FREEWHEEL BEARINGS LUBRICANT [HA075-S] Socket Head Cap Screws M3x6mm (HC044-S) One Way Pulley Assembly (H2132-S) eg: MULTI PURPOSE GREASE [HA096] One Way Pulley Flanged Bearing 18x4 Assembly...
  • Page 8 SWASHPLATE SERVOS ASSEMBLY Box 1, Bag for page 7 Socket Head Cap FRONT SERVO MOUNT ASSEMBLY Screws M3x8mm (HC050-S) Front Servo Mount Socket Head Cap (H1793-S) Screws M2x6mm Socket Head Cap (HC004-S) Screws M2.5x8mm (HC020-S) Rear Servo Mount (H1700-S) Anti-Rotation (H1687-S) STANDARD SIZE SERVOS Standard size servos can be used [p/n H2414-S &...

  • Page 9: Transmission Assembly

    SWASHPLATE SERVOS ASSEMBLY Box 1, Bag for page 8 SERVO ASSEMBLY SERVO DIMENSION Socket Head Cap The linkage ball must be positioned 13-15mm out on the servo arm. 41-42mm Screws M2.5x8mm The recommended servo arm to use is: SAB p/n [HA050]. (HC020-S) Ensure the alignment of the servo arms before installation of the servos in the model.

  • Page 10: Carbon Frame

    FRAME GROUP ASSEMBLY Box 1, Bag for page 9 CARBON FRAME The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. RIGHT UPPER FRAME ASSEMBLY Self Tapping Cap Self Tapping Cap...

  • Page 11: Left Upper Frame Assembly

    FRAME GROUP ASSEMBLY Box 1, Bag for page 10 LEFT UPPER FRAME ASSEMBLY Flat Head Cap Screws M2.5x5mm (HC128-S) Left Upper Main Frame Assembly (H2274-S) SX Battery Guide (H1756-S) Canopy Base Lock (H2106-S) Self Tapping Cap Battery Lock Screw M3x10mm Assembly (HC136-S) (H2172-S)
  • Page 12 FRAME GROUP ASSEMBLY Box 2,3 , Bag for page 11 Button Head Cap Screws Special M2.5x6mm (HC019-S) Socket Head Cap Screws M2.5x8mm (HC020-S) Hex Space Finishing (H0239-S) Washer M2.5 Button Head Cap (H0255-S) Screw Special M2.5x6mm (HC019-S) Button Head Cap Screws Special M2.5x6mm (HC019-S) Hex Space...
  • Page 13 HEAD ASSEMBLY Box 1, Bag for page 12 RADIUS ARM ASSEMBLY ... x2 RADIUS PLASTIC ARM ASSEMBLY ... x2 LINKAGE ROD ASSEMBLY ..x2 Washer PLEASE USE GREEN THREAD LOCK to secure the Plastic Ball Link Thread Rod HEX M2x22mm [HC628] bearings to the radius arms.

  • Page 14: Head Assembly

    HEAD ASSEMBLY Box 1, Bag for page 13 NOTE: We recommend assembling without shims. After approximately 20/30 flights, please manually check the head dampening, you can add one 0.1mm shim each side (HC653) if the eg: MULTI PURPOSE dampening feels loose. GREASE [HA096] SMALLER ID CENTER HUB...
  • Page 15 ASSEMBLY OF THE MODULES Box 1, Bag for page 14 SWASHPLATE ASSEMBLY Nylon Nut M3 Uniball M2 Anti-Rotation Pin (HC206-S) (H0538-S) [H0790] HEAD GROUP Nylon Nut M3 (H1566-S) ASSEMBLY (HC206-S) eg: MULTI PURPOSE GREASE [HA096] Uniball M2 Swashplate Assembly Socket Head Cap (H1566-S) (H0538-S) Shoulder M3x16...
  • Page 16 ASSEMBLY OF THE MODULES Box 1, Bag for page 15 Check the " " in your Servos Linkage rod B2 assembly ... x1 Thread Rod Plastic ball link Plastic ball link HEX M2x32mm (H0403-S) (H0403-S) [H1884] (H1883-S) LINKAGE ROD B1 ASSEMBLY ... x2 If X = 14 - 15mm Use Hex Linkage [H1883] Approx 55.5mm...
  • Page 17 LOWER SIDE FRAME INSTALLATION Box 1, Bag for page 16 Button Head Cap Screws Special M2.5x6mm (HC019-S) Low Side Frame (H2275-S) Foam Canopy Center (H2278-01-S) Button Head Cap Screws Special M2.5x6mm (HC019-S) Low Side Frame Foam Canopy Center (H2275-S) (H2278-01-S) Page 16...
  • Page 18 LOWER SIDE FRAME INSTALLATION Box 1, Bag for page 17 Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 Plastic Landing Gear...

  • Page 19: Installation Of The Motor

    (H2133-S) These are pulleys for motors with a 6 mm shaft. Flanged Bearing Each pulley includes an adapter for motors with a 5 mm shaft. 13x5 IL GOBLIN 520 CONFIGURATIONS ( BLADES 520mm ) Ilder Assembly Pulley RPM Max BATTERY...
  • Page 20 INSTALLATION OF THE MOTOR Box 1, Bag for page 19 MOTOR BELT TENSION Socket Head Cap Screw M4x10mm (HC102-S) Washer 4,3x 11 x1 (HC184-S) Socket Head Cap Screws M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Motor Belt HTD3 375-13mm (HC722-S) Page 19...
  • Page 21 TAIL GROUP ASSEMBLY Box 1, Bag for page 20 NOTE: It is normal for the tail to feel a bit tight after initial assembly as the tail spindle Tail Blade Grip Washer Oring Tail Spindle preload is usually high when the helicopter is brand new. The preload will Assembly 4.05x 6.5x0.3...
  • Page 22 TAIL GROUP ASSEMBLY Box 1, Bag for page 21 Tail Pulley Z27 Assembly (H1912-S) Alu Tail Side Plate Assembly (H2280-S) Socket Head Cap Screws M2.5x6mm TAIL BLADE GRIP GROUP (HC018-S) ASSEMBLY Set Screw M3x4mm (HC500-S) NOTE: The set screw must align with the hole in the tail shaft Bell Crank Socket Head Cap...
  • Page 23 TAIL GROUP ASSEMBLY Box 1, Bag for page 22 Socket Head Cap Screws M2.5x8mm (HC020-S) Flat Head Cap Screw M2.5x5mm (HC128-S) CF Tail Side Plate (H2281-S) Tail Belt HTD2M-1500-5 (HC662-S) Flanged Bearing 13x4mm (HC412-S) Socket Head Cap Screws M2x5mm (HC002-S) Tail Fin (H2283-S) Tail Bearing Mount...

  • Page 24: Tail Boom Assembly

    TAIL BOOM ASSEMBLY Socket Head Cap Box 1, Bag for page 23 NOTE: Screws M2x6mm Use a small qty CA Glue in all M2 screws. SUGGESTION: You can use M3x12 screws to aid in mounting the spacer (HC004-S) Do not over tighten all M2 screws. Carbon Rod Support and locking piece to the boom.
  • Page 25 TAIL BOOM ASSEMBLY Box 1, Bag for page 24 TAIL BOOM ASSEMBLY To fit the tail belt, loosen the tail case by loosening the 4 M3 screws (Figure 1). *Install the belt onto the tail front pulley, checking the direction of rotation. *Insert and tighten the 4 M3 screws.
  • Page 26 TAIL BOOM ASSEMBLY Box 1, Bag for page 25 PUSH TENSIONER ASSEMBLY Flat Head Cap Idler Collar Screw M2.5x5mm [H1836] (HC128-S) (H1834-S) Flanged Bearing Eg: Grease Push 7x2.5 [HA076-S] Tensioner 02 (HC486-S) [H1835] (H1834-S) Tensioner Idler [H0841] (H1834-S) [H0781] (H1834-S) Flanged Bearing 7x2.5 (HC486-S)
  • Page 27 TAIL BOOM ASSEMBLY TAIL BELT TENSION To provide the correct tail belt tension, you can use the "zig-zag" method. Figure 1, Loosen the 2 RED screws and the BLUE screw, then push the tail side in the direction indicated by the red arrow. While pushing, tighten the BLUE screw.

  • Page 28: Tail Servo Assembly

    TAIL SERVO ASSEMBLY Box 1, Bag for page 27 STANDARD TAIL SERVO ASSEMBLY ( Included KIT ) Standard Servo TAIL SERVO ASSEMBLY Servo Spacer (H0075-S) Socket Head Cap Screws M2.5x8mm (HC020-S) Standard Tail Servo Mount Socket Head Cap (H2277-S) Screw M3x6mm Servo Spacer (HC044-S) (H0075-S)
  • Page 29 TAIL SERVO ASSEMBLY Box 1, Bag for page 28 CARBON ROD ASSEMBLY Plastic Ball Thread Rod Carbon Rod Set Screw M2.5x15mm Carbon Rod Thread Rod Plastic Ball Link M2.5 M2.5x20mm Assembly [HC146] Assembly M2.5x20mm Link M2.5 (H2209-S) (HC140-S) (HC721-S) (HC721-S) (HC721-S) (HC140-S) (H2209-S)
  • Page 30 INSTALLATION OF THE ESC / FBL Box 1, Bag for page 29 ESC ASSEMBLY Zip-tie Wire 150mm ESC Support (H1760-S) Seft Tapping Head Screws M3x10mm (HC136-S) Male Connector Male Connector Case 01 Case 02 [H1817-01] [H1817-02] (H1817-S) (H1817-S) Male Connector [H1819] (H1817-S) Socket Head Cap...
  • Page 31 INSTALLATION OF THE ESC / FBL Box 1, Bag for page 30 Socket Head Cap Socket Head Cap Note: Screws M2.5x6mm Screw M2.5x8mm You can use a small piece of heat shrink (HC018-S) (HC020-S) tube to secure the antenna wires in place. Antenna Support (H1641-S) Double Side-Tape...
  • Page 32 INSTALLATION OF THE ESC / FBL SUGGESTED WIRING Zip-Tie (HA058-S) Page 31...
  • Page 33 INSTALLATION OF THE CANOPY Box 1, Bag for page 32 CANOPY *Install Canopy grommets (Figure.1) and the two Quick release canopy mount (Figure.2). *Fit the canopy ensuring it’s correctly located in the areas as shown by the red arrows in Fig 1. Insert the quick release canopy mounts into the canopy base.

  • Page 34: Installation Of The Battery

    INSTALLATION OF THE BATTERY Box 1, Bag for page 33 Before permanently mounting the battery on the battery tray, check the ideal position for the best center of gravity. OPEN BATTERY ASSEMBLY Use the included double sided tape to secure the battery to the tray. Use the Velcro Strap [HA023-S].
  • Page 35 *It is important to check the correct tracking of the main blades. Tail Blade On the Goblin, in order to correct the tracking, adjust the main link rod. This is provided with a right/left (S82-O) thread system that allows continuous fine adjustments of the length of the control rod; for this adjustment it is not necessary to detach the ball link.

  • Page 36: Maintenance

    MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.
  • Page 37 CHECK LIST Check the dampening on the main and Tighten the main blades before flight. Check main hub screws M3 Check all power connectors tail rotor to be the same as always. Ensure they are tight. (Good mechanical connection). Check Belt tension. Check the 4 M3 screws.

  • Page 38: Spare Parts

    SPARE PARTS Finishing Washer M3 Motor Pulley Z18/Z26 Uniball M2 Uniball M3 40mm Servo Spacer [H0007-S] [H0015-18/26-S] [H0064-S] [H0065-S] [H0075-S] - 5 x Uniballs M2. - 5 x Uniball Spacers. - 1 x Motor Pulley Z18/Z26. - 5 x Socket Head Cap Screws M2x8. - 10 x Finishing Washer M3.
  • Page 39 SPARE PARTS Center Hub Main Blade Grip Anti-rotation Rear Servo Mount Battery Lock [H1687-S] [H1700-S] [H1737-S] [H1738-S] [H2172-S] - 1 x Battery Lock Base. - 1 x Battery Lock Push. - 1 x Battery Lock Pin. - 1 x Main Blade Grip. - 1 x Battery Lock Spring.
  • Page 40 SPARE PARTS Front Servo Mount Male Connector Case ( ESC Side ) Female Connector Case ( Battery Side ) [H1793-S] [H1817-S] [H1818-S] - 1 x Male Connector Case UP. - 1 x Male Connector Case DOWN. - 1 x Female Connector Case UP. - 2 x Male Connector.
  • Page 41 SPARE PARTS Main Shaft One Way Bearing Bushing One Way Bearing Pulley Idler 16.5x14.5 Plastic Ball Linkage M2.5 [H2129-S] [H2130-S] [H2132-S] [H2133-S] [H2209-S] - 1 x Finishing Washer M3. - 1 x Idler 16.5x14.5mm. - 1 x Bushing 6x16.7mm. - 1 x Main Shaft. - 1 x Main Pulley.
  • Page 42 SPARE PARTS Carbon Fiber Tail Side Case Tail Bearing Mount Tail Fin Tail Case Spacer Bell Crank Support [H2281-S] [H2282-S] [H2283-S] [H2284-S] [H2285-S] - 1 x Tail Bearing Mount. - 1 x Bell Crank Support. - 3 x Head Cap Screws M2x5mm. - 1 x Tail Fin.
  • Page 43 SPARE PARTS [HC050-S] [HC056-S] [HC068-S] [HC074-S] [HC082-S] [HC086-S] [HC102-S] - 2 x Socket Head Shoulder - 10 x Socket Head Cap - 10 x Socket Head Cap Screws M3x16mm. - 10 x Socket Head Shoulder - 10 x Socket Head Cap - 10 x Socket Head Cap - 10 x Socket Head Cap Screws M3x10mm.

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