Goblin 500S Manual
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Goblin 500S Manual

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  • Page 2 For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.it...

  • Page 3: Table Of Contents

    Chapter 1, Serial Number Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT Inside Box 4, you will find Bag 10 with a red label. This bag contains your serial number tag. Please take a moment to register your kit online via our web site at: http: //www.goblin-helicopter.com...
  • Page 4 Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions.
  • Page 5 Chapter 3, In The Box TOOLS, LUBRICANTS, ADHESIVES ADDITIONAL COMPONENTS REQUIRED *Electric Motor: 6S – 900 / 1400Kv *Generic pliers maximum diameter 52mm, *Hexagonal driver, size 1.5, 2, 2.5, 3, 4 mm *4mm T-Wrench maximum height 58mm, pinion shaft diameter 5 - 6mm *Speed controller: *5.5mm Socket wrench (for M3 nuts) minimum 80A, recommended 100A...
  • Page 6 Chapter 4, Carbon Frame The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. 4-Carbon Frame Page 4...
  • Page 7 Chapter 4, Carbon Frame Bag 1 NOTE: Right Main Frame Assembly We recommend drilling 4 holes (approximately 2.5 ~ 3 mm) to facilitate the installation of the ESC ( See page 16 ). Main Frame Battery Block (H0634-S) (H0256-S) Spacer 54mm Battery Support Dx (H0239-S) (H0259-S)
  • Page 8 Chapter 4, Carbon Frame Bag 1 Metrix Nylon Suggestion: Nut M2.5mm Use a bit CA Glue for (HC200-S) block the Nylon Nut Plastic Landing Gear (H0637-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x15mm (HC028-S) Note: DETAIL A Please do not tighten screws M2.5x15mm Note: Insert 1 side first then rotate the other side to go into the slot and arrive to the stop point.
  • Page 9 Chapter 5 , Tranmission Assembly 5-Tranmission Assembly Page 7...
  • Page 10 Chapter 5, Transmission Assembly Bag 2.1 Main Structure Assembly Metric Hex Column Nylon Nut M2.5 (H0263-S) Bearing (HC200-S) Socket Head Cap 16x5mm Screw M2.5x15mm (HC419-S) (HC031-S) 18T Pinion (H0210-S) Bearing Secondary Shaft 19x5mm (H0221-S) (HC422-S) Main Structure Main Shaft (H0222-S) (H0635-S) 62T Main Gear (H0423-S)
  • Page 11 Chapter 5, Transmission Assembly Bags 2.2, 2.3, 2.4 48T Pulley Assembly Flanged Bearing 12x3.5mm (HC418-S) One Way Bearing 12x12mm (HC440-S) Swashplate Anti-Rotation Guide (H0643-S) 48T Pulley (H0214-S) Flanged Bearing Finishing 12x3.5mm Washer M2.5 (HC418-S) (H0255-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Sensor Support (H0224-S)
  • Page 12 Chapter 6, Main Rotor 6-Main Rotor Page 10...
  • Page 13 Chapter 6, Main Rotor Bag 3 Uniball Radius Arm ... x 2 Radius Arm ... x 2 Center Hub Assembly Assembly Assembly Oring (HC330-S) eg: Microlube GL261 Radius Arm Spacer Arm (H0204-S) 2.5x4x6.3mm Spindle (H0253) (H0213-S) Spacer Arm 2.5x4x3mm (H0254) Center Hub Flanged Bearing (H0206-S)
  • Page 14 Chapter 7, Installation Servo Bag 4 Installation Of The Swashplate Servos The distance between the center of the horn and the ball should be between 16-18 mm (Figure 1). Select the carbon fiber servo mount that is suitable for the size of servos to be used (Figrure 2). H0245 Note: Please Remove H0246...
  • Page 15 Chapter 7, Installation Servo Bag 4, Bag 5 The distance between the 15-17mm center of the horn and the ball should be between 15-17 mm. Tail Servo Assembly Socket Head Cap Screw M2x6mm (HC004-S) Uniball M2 (H0064-S) Servo Spacer (H0075-S) Socket Head Cap Tail Servo Tail Servo...
  • Page 16 Chapter 8, Assembling The Modules Bag 5 Swashplate Assembly Uniball M3 (H0063-S) Swashplate Assemly (H0477-S) Socket Head Cap Metric Hex Screw M2.5x12mm Uniball M3 Nylon Nut M3 (HC026-S) (H0065-S) (HC206-S) Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw Shouldered M3x20mm (HC082-S) Swashplate...
  • Page 17 It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any moror and battery combination. It is recommended to use wiring and connector appropriate for the currents generated in a helicopter of this class.
  • Page 18 Chapter 9, Installation Of The ESC De-Burr The Side Frames We recommend de-burring the edges of the carbon parts in areas where electrial wires run. ESC Installation The electronic speed control (ESC) is intalled in the front part of the helicopter. If you have drilled the 4 holes (Fig 1) as suggested on page 5, you can easily fasten the ESC with cable ties as shown in figures 2 and 3.
  • Page 19 Chapter 10, Installation of FBL and RX Bag 6 FBL System Installation We recommend the use of a one unit flybarless system, i.e. Mini vBar, Vortex, Microbeast, etc. However, a two unit flybarless system can also be installed. For one unit systems, the unit is installed as shown in position 1 (Fig 1) Two unit systems can be installed as follows: control unit in position 1 and sensor in position 2 or vice-versa.
  • Page 20 Chapter 11, Installation of The Motor Bag 6 Bushing 6x18mm (H0266-S) (Needed with 5 mm motor shaft) Set Screw M4x4mm (HC152-S) 18T Pulley (H0215-18-S) Metric Hex Nylon Nut M4H5 (See page 15 for additional (HC212-S) pulleys available) Washer 4.3x 11x1mm Flat Head Cap (HC184-S) Screw M3x5mm...
  • Page 21 Chapter 11, Installation of The Motor Bag 6 Motor Belt Tension - Install the motor and pulley to the motor mount plate. - Place the motor assembly in position. - Compress the springs by pushing the motor towards the main shaft. - At max compression, tighten one of the slide screws temporarily.
  • Page 22 Chapter 12, Tail Assembly Bags 7 Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Hub Tail Pitch Slider 02 (H0228-S) (H0233-S) Spindle Shaft (H0220-S) Tail Pitch Slider 01 Oring (H0233-S) (HC335-S) eg: Microlube GL261 Tail Shaft Flanged Bearing (H0227-S) 11x3mm (HC416-S) Tail Pitch Slider 03...
  • Page 23 Chapter 12, Tail Assembly Bag 7 Tail Side Plate Assembly Bell Crank Lever Assembly Socket Head Cap Screw M2.5x6mm Flanged Bearing Tail Pin (HC018-S) 2.5x 6x2.5mm (H0264-S) (HC400-S) Socket Head Cap Bell Crank Support Screw M2.5x8mm (H0229-S) (HC020-S) Spacer Arm 2.5x 4x6.3mm (H0253-S)
  • Page 24 Chapter 13, Boom Assembly Bags 8 Tail Boom Assembly Locking Element Tail Assembly ...x2 Locking Element Tail (H0249-S) Metric Hex Nylon Nut M3 (HC206-S) Yellow Tail Boom ( H0622-S ) White Tail Boom ( H0623-S ) Note: DETAIL A Locking Element Tail Assembly (H0249-S) Double Sided Tape...
  • Page 25 Chapter 13, Boom Assembly Bag 8 Installation Of The Boom - Insert the boom in place helping enlarging the frame ( Fig 1). - Tighten the nylon bolts and only after tighten the two M3x10mm screws. - For additional safety, install the boom bolt safety lock (Fig 2) Socket Head Cap M2.5x6 Plastic Wrench...
  • Page 26 Bag 9 Batteries The Goblin has a quick release battery tray system. The batteries must be installed onto the battery tray to take advantage of the quick release locking system. Install the battery to the battery tray using double sided tape and the long Velcro straps included.

  • Page 27: Serial Number

    Bag 10 CANOPY - The canopy touches the boom on the Goblin. To avoid canopy damage due to high frequency vibration, it is necessary to attach the adhesive foam tape HA006 to the canopy (Fig 2). - Assembly the Edge Protection [HA112] with a litle super glue. Figure.3 - The canopy locks in the front as shown by the arrow in Figure 4 and in the rear by the canopy screws H0248-S (Fig 1).

  • Page 28: Main Rotor

    *The tail of the Goblin 500 is quite unique in the sense that the tail hub is dampened like the main rotor head. It is normal for the tail slider to be a bit tight in the very beginning as the tail spindle preload is usually a bit high when the helicopter is brand new.

  • Page 29: Battery

    Chapter 17, Exploded view, Carbon Frame Main Frame Name Specification Quantity H0064 Uniball M2 Aluminum H0075 Servo Spacer Carbon Fiber H0239 Frames Spacer Aluminum H0634 Main Frame Carbon Fiber H0252 Battery Tray Carbon Fiber H0255 Finishing Washers M2.5 H0256 Battery Block Aluminum H0258 Battery Support Sx...
  • Page 30 Chapter 17, Explode View, Transmission Assembly TRANSMISSION ASSEMBLY Name Specification Quantity TRANSMISSION ASSEMBLY H0207 Bearing Support Name Specification Quantity HC031 Head Cap Screws M2.5x15mm H0423 Main Gear HC064 Head Cap Screws M3x14mm H0210 Pinion H0211 Motor Support HC082 Head Cap Shouldered M3x20mm H0214 Main Pulley...

  • Page 31: Exploded Views

    Chapter 17, Exploded view, Head System Servo Assembly 1, 2, 3 Swashplate Set - H0477-S Head System Head System Name Specification Quantity Name Specification Quantity H0031 Uniball Spacers 5 x 2mm HC026 Head Cap Screws M2.5 x 12mm HC028 Head Cap Screws M2.5 x 15mm H0063 Uniball...
  • Page 32 Chapter 17, Exploded view, Tail System TAIL SYSTEM Name Specification Quantity TAIL SYSTEM H0395 Carbon Rod Support Derlin POM Name Specification Quantity H0621 Yellow Vertical Fin Carbon Fiber H0007 Finishing Washer M3 Aluminum H0622 Tail Boom HC004 Head Cap Screws M2 x 6mm H0062 Spacer...

  • Page 33: Spare Parts

    Uniball Goblin M2Ø5H3.5 [H0007-S] [H0062-S] [H0063-S] [H0064-S] - 5 x Uniball Goblin M2H3.5. - 5 x Uniball Spacer. - 5 x Head Cap Screw M2x8mm. - 10 x Finishing Washer M3. - 4 x Spacer Ø7xØ9x0,5mm. - 2 x Uniball Goblin M3H18.
  • Page 34 Chapter 18 , Spare Parts 22T Pulley 23T Pulley 24T Pulley Spacer 26mm [H0215-22-S] [H0215-23-S] [H0215-24-S] [H0216-S] - 1 x 22T Pulley. - 1 x 23T Pulley. - 1x 24T Pulley. - 2 x Set Screw M4x4mm. - 2 x Set Screw M4x4mm. - 2x Set Screw M4x4mm.
  • Page 35 [H0255-S] - 2 x Battery Tray. - 1 x Battery Block. - 1 x Head Cap Screw M2.5x5mm. - 6 x Servo Block. - 2 x Straps Goblin 500 - 10 x Finishing Washer. Battery Support Tail Linkage Column [H0258-S]...
  • Page 36 Chapter 18 , Spare Parts Yellow Tail Boom White Tail Boom [H0622-S] [H0623-S] - 1 x Yellow Tail Boom. - 2 x Locking Element Tail. - 1 x White Tail Boom. - 2 x Locking Element Tail. - 2 x Nylon Screw M8x14mm. - 4 x Metric Hex Nylon Nut M3.
  • Page 37 Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC005-S] [HC008-S] [HC014-S] - 5 x Socket Head Cap - 5 x Socket Head Cap - 5 x Button Head Cap - 5 x Socket Head Cap - 5 x Socket Head Cap Screws M2x5mm. Screws M2x6mm.
  • Page 38 Chapter 18, Spare Parts [HC316-S] [HC342-S] [HC344-S] [HC351-S] - 2 x Springs de 3 / df 0.53 / LL35. - 2 x Springs de 5 / df 0.3 / LL6. - 1 x Tail Belt 1692-HTD-6mm. - 1 x Motor Belt 240-3GT-09. - 5 x Flat Cap Screws M4x6mm.
  • Page 39 Black Hoodies Neck Strap [HM029-S-M-L-XL-XXL] [HM034] - SAB HELI DIVISION Black Hoodies. - 1 x Neck Strap. SAB Goblin 500/570 SAB HELI DIVISION Carry Bag - Green Transmitter Case [HM046-S] [HM055] - 1 x Carry Bag. - 1 x Transmitter Case.

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