Goblin SG651 Owner's Manual

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GOBLIN BLACK NITRO
SAB HELI DIVISION

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Summary of Contents for Goblin SG651

  • Page 1 GOBLIN BLACK NITRO SAB HELI DIVISION...
  • Page 2: Chapter 1, Serial Number

    Chapter 1, Serial Number Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT In the Manual bag you will find a product card your with serial number. Please take a moment to register your kit online via our web site at: http: //www.goblin-helicopter.com...
  • Page 3: Important Notes

    Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions.
  • Page 4: Chapter 3, Components And Box

    Chapter 3, Components and Box TOOLS, LUBRICANTS, ADHESIVES ADDITIONAL COMPONENTS REQUIRED *Generic pliers. *Engine. *Hexagonal driver, size 1.5,2,2.5,3,4,5,6mm. *4mm T-Wrench. *Muffer suited for the engine being used. *5.5mm Socket wrench (for M3 nuts). *8mm Hex fork wrench. *Batteries: 2S/1600-3000mAh. *Medium threadlocker (eg. Loctite 243). *Governor unit.
  • Page 5: Chapter 4, Carbon Frame

    Chapter 4, Carbon Frame BAG 1-1, BAG 1-2 Carbon Plan Assembly Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer Carbon Plan (H0003-S) (H0689-S) Frame Spacer (H0003-S) Right Main Frame Assembly Note: Socket Head Cap Screw M2.5x6mm (HC018-S) Main Frame...
  • Page 6 Chapter 4, Carbon Frame BAG 1-3 Main Frame Assembly Button Head Cap Screw M3x6mm (HC094-S) [HA114] Engine Support Spacer (H0678BM-S) Button Head Cap Screw M3x6mm (HC094-S) Carbon Insert M3 Assembly Canopy Mount Base [H0713-S] Engine Support Spacer (H0678BM-S) Carbon Insert M3 Assembly Main Frame (H0688-S)
  • Page 7 Chapter 4, Carbon Frame BAG 1-4, BAG 1-5 Landing Gear Assembly Plastic Landing Gear F3C (H0449-S) Set Screws M4x4mm [HC206] (HC152-S) Note: You can use Super Glue to lock the nuts in correct position Landing Gear ROD [HC152-S] (H0431-S) Landing Gear Plug Oring (H0432-S)
  • Page 8: Chapter 5, Transmission Assembly

    Chapter 5, Transmission Assembly BAG 2-1, BAG 2-2 Flat Head Cap Screw M2.5x5mm (HC128-S) Bearing 24x6mm (HC426-S) Bearing Support Assembly (H0024-S) Socket Head Cap Screw M3x10mm Socket Head Cap (HC056-S) Screw M3x10mm (HC056-S) Servo Support (H0010-S) Column (H0018-S) Column (H0018-S) Bearing 19x5mm (HC422-S)
  • Page 9 Chapter 5, Transmission Assembly BAG 3-1, BAG 3-2 60T Pulley Assembly Note: (H0766-S) When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking collar. Tighten the screw M4x22 at this time. Bearing 21x5mm (HC424-S)
  • Page 10 Chapter 5, Transmission Assembly BAG 4 Tail Belt Idler Assembly [H0174-S] Flanged Bearing 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly [H0174-S] Button Head Cap Screw M3x4mm (HC038-S) Tensioner Arm Belt Tensioner Support [H0071] (H0174-S) Flanged Bearing Spring 9x3mm...
  • Page 11: Chapter 6,Rotor Head

    Chapter 6,Rotor Head BAG 5-1, BAG 5-2 Uniball Arm Assembly ... x2 Radius Arm Assembly ... x2 Center Hub Assembly Flanged Bearing Flanged Bearing 2.5x 6x2.5mm 7x3mm Radius Arm eg: Microlube GL261 (HC400-S) (HC402-S) (H0132BM-S) Spindle (H0097-S) Uniball Radius Arm [H0205] Spacer Arm 2.5x...
  • Page 12: Carbon Frame Assembly

    Chapter 7, Assembly of The Modules BAG 6-1, BAG 6-2, BAG 6-3 Swashplate Assemly Socket Head Cap Uniball (H0422BM-S) Screw M3x12mm (H0063-S) (HC062-S) Metric Hex Nylon Nut M4 Uniball M3 (HC212-S) (H0065-S) Head HPS Assembly Socket Head Cap Socket Head Cap Screw M3x12mm Shoudered M4x24mm Socket Head Cap...
  • Page 13: Important Note

    Screw M4x8mm (HC098-S) Clutch Bell ( Black ) (H0674BL-S) Pulley Assembly (Black) [ Bell + Clutch Line ] Note: (H0675BL-28-S)[SG651] Use the shaft depending on your motor. [ Pulley + Bearing ] Shaft YS Motor Shaft OS Motor (H0668-A-S) (H0668-B-S)
  • Page 14: Motor Assembly

    Chapter 8, Engine Unit Assembly BAG 7-3 Motor Assembly Note: Do not add loctite on the engine shaft Socket Head Cap Screws M3x10mm (HC056-S) Washer 15x0.75mm Engine ( Supplied with The Engine ) Socket Head Cap Clutch Unit Screws M3x10mm (HC056-S) Note: HEX 6mm...
  • Page 15 BAG 7-4 INSTALLATION OF THE RPM SENSOR NOTE: * [SG651] Standard Gear Ratio with 28T engine pulley >> 8.23. * [SG711] Standard Gear Ratio with 26T engine pulley >> 7.64. On the Goblin, you can use two different solutions to install an RPM sensor.
  • Page 17 Chapter 8, Engine Unit Assembly BAG 7-6 Button Head Cap Screw M4x10mm (HC100-S) Button Head Cap Screw M4x10mm (HC100-S) Fit in this hole Note: Loosen all of the M3x8mm screws. Using a 5/6mm shaft, you can tension the motor belt. Simply align the shaft with the ridges on the frame, push the shaft down and then re-tighten the bolts.
  • Page 18: Installation Of Swashplate Servos

    The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model.
  • Page 19 Chapter 9, Installation Of Servos BAG 8-2, BAG 8-3 Head HPS Version Preliminary Setup The wire for the front servo must be positioned here Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link. Linkade Rod A Aseembly Linkage Rod B Assembly...
  • Page 20 Chapter 9, Installation Of Servos Bag 8-4 Install the throttle servo support as shown in Figure 1. In Figure 2 you can see a typical installation with YS engine. In Figure 3 you can see a typical installation with OS engine. Linkage Assembly Plastic Ball Link M2 Linkage Rod M2x64mm...
  • Page 21 Chapter 10, Installation Of The FBL and RX BAG 9-1, BAG 9-2 FLYBARLESS CONTROL UNIT AND RX INSTALLATION Figures 1 shows an example of installation of the flybarless control unit. You can use short spacer H0727 ( Figures 2 ). You can use long spacer H0043 ( Figure 3 ).
  • Page 22 Chapter 11, Tank System Bag 10 In Figure 1 you can see the extension lead for the tail servo. It is very important to include a connector for fast disassembly of the boom module. The connector will prevent servo damage in case of boom separation during a crash. In Figure 2, you can see the installation of an on-board glow igniter.
  • Page 24 Chapter 12, Tail System and Boom Assembly Bag 13 Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 01 [H0055BM] Flanged Bearing 12x3.5mm eg: Microlube GL261 (HC418-S) Spindle Shaft (H0329-S) Oring Spacer (HC335-S) 8.1x 9.2x3.2mm [H0029] Tail Shaft (H0325-S) Tail Pitch Slider 02 (H0407-S)
  • Page 26 Chapter 12, Tail System and Boom Assembly BAG 16 Tail Boom Assembly Yellow Boom Nitro Black (H0702-S) [SG651] Green Boom Nitro Black (H0764-S) [SG711] DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw.
  • Page 33: Exploded Views

    Chapter 16, Exploded view, Carbon Frame Main Frame Name Specification Quantity Main Frame Name Specification Quantity H0713 Canopy Mount Base Steel H0003 Frame Spacers Aluminum H0716 Carbon Insert M3 Aluminum H0007 Finishing Washers M3 Aluminum HC018 Socket Head Cap Screw M2.5x6mm HC050 Socket Head Cap Screw...
  • Page 34: Chapter 16, Exploded View, Transmission Assembly

    Chapter 16, Exploded view, Transmission Assembly Tranmission System Tranmission System Name Specification Quantity Name Specification Quantity HC050 Socket Head Cap Screws M3x8mm H0007 Finishing Washers M3 Aluminum HC056 Socket Head Cap Screws M3x10mm H0010 Servo Support Aluminum HC062 Socket Head Cap Screws M3x12mm H0017 Swashplate Anti-rotation...
  • Page 35: Chapter 16, Exploded View, Engine Unit

    Engine Unit System Code Name Specification Quantity Engine Unit System Code Name Specification Quantity H0675-28 Z 28 Nitro Pulley SG651 H0007 Finishing Washer M3 Aluminum H0675-26 Z 26 Nitro Pulley SG711 H0075 Servo Spacer Carbon Fiber H0677 Pulley Flange Aluminum H0255 Finishing Washer M2.5...
  • Page 36: Chapter 16, Exploded View, Head System

    Chapter 16, Exploded view, Head System Servo Assembly 1, 2, 3 Head System Code Name Specification Quantity Head System Code Name Specification Quantity H0031 Uniball Spacers Aluminum HC005 Button Cap Screws M2x5mm H0063 Uniballs M3x4 5 H18 HC008 Head Cap Screws M2 x 8mm H0064 Uniballs...
  • Page 37: Chapter 16, Exploded View, Tail System

    H0007 Finishing Washer M3 Aluminum Name Specification Quantity H0029 Spacer 8.1 x 9.2 x 3.2mm H0702 Yellow Tail Boom SG651 H0040 Tail Servo Locks Plastic H0764 Green Tail Boom SG711 H0041 Locking Element Tails Carbon Fiber H0769 Brass Tube 4.1x40mm...
  • Page 38: Chapter 17, Spare Parts

    Chapter 17, Spare Parts Frame Spacer Finishing Washer M3 Servo Support Swashplate Anti-Rotation Guide [H0003-S] [H0007-S] [H0010-S] [H0017-S] - 1 x CF Swashplate Anti-Rotation Guide. - 1 x Finishing Washer M3. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Servo Support.
  • Page 39 Chapter 17, Spare Parts M4 Locking Collar Main Shaft Center Hub Blade Grip Arm [H0122-S] [H0130BM-S] [H0131BM-S] [H0121-S] - 1 x Main Shaft. - 1 x M4 Locking Collar - 1 x Center Hub. - 1 x M4 Locking Collar. - 1 x Head Cap Shouldered M4x24.
  • Page 40 Chapter 17, Spare Parts Main Linkage Swashplate Set HPS Damper [H0417-S] [H0422BM-S] [H0426-S] - 3 x H0426-A. - 3 x H0426-B. - 3 x H0426-C. - 1 x Swashplate Assembly. - 1 x Uniball M3x4 5 H18. - 3 x Washers 16x1mm.
  • Page 41 Chapter 17, Spare Parts Plastic Fuel Tank Support Black Carbon Fiber Main Frame [H0686-S] [H0688-S] - 1 x Tank Support Right. - 6 x Socket Head Cap M3x12mm. - 1 x Tank Support Left. - 4 x Tank Rubber 50 shore. - 1 x Main Frame.
  • Page 42 Chapter 17, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] [HC020-S] - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap Screws M2x5mm.
  • Page 43 Chapter 17, Spare Parts [HC232-S] [HC237-S] [HC239-S] [HC242-S] [HC304-S] [HC315-S] - 1 x Carbon Rod - 1 x Carbon Rod Ø4xØ2,5x635mm. Ø4xØ2,5x702mm. - 2 x Plastic Ball Linkage. - 2 x Plastic Ball Linkage. - 2 x Spring 5,8/df 0,3. - 5 x Shims - 2 x Thread Rod - 2 x Thread Rod...
  • Page 44 For sales inquiries, please email: For info inquiries, please email: Atenion: If you are a consumer and have quesions or need of assistance, please contact in a first ime the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION For sales inquiries, please email:...

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