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SAB HELI DIVISION

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Summary of Contents for Goblin Goblin 770 Sport

  • Page 1 SAB HELI DIVISION...
  • Page 2 For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales and information, please email: sales@sabitaly.it...
  • Page 3 Chapter 1, Serial Number Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT In the Manual bag you will find a product card your with serial number. Please take a moment to register your kit online via our web site at: http: //www.goblin-helicopter.com...
  • Page 4: Important Notes

    Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions.
  • Page 5: Components And Box

    Chapter 3, Components and Box TOOLS, LUBRICANTS, ADHESIVES ADDITIONAL COMPONENTS REQUIRED *Generic pliers *Electric Motor: 12S/14S – 400/530Kv *Hexagonal driver, size 1.5, 2, 2.5, 3, 4, 5mm Maximum diameter 64mm, *4mm T-Wrench Maximum height 64mm, *5.5mm Socket wrench (for M3 nuts) Pinion shaft diameter 6/8mm *8mm Hex fork wrench (for M5 nuts) *Speed controller: minimum 160A to be safe...
  • Page 6 Chapter 4, Carbon Frame The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone. Page 4...
  • Page 7 Chapter 4, Carbon Frame BAG 1.1, BAG 1.2, FOAM 2, BOX 6 Battery Tray Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate Battery Tray Flat Head Cap Screw Flat Head Cap (H0150-S) (H0002-S) M2.5x5mm Screw M2.5x5mm (HC128-S) (HC128-S) Frame Spacer (H0003-S) Frame Spacer...
  • Page 8 Chapter 4, Carbon Frame BAG 1.2, BAG 1.3, BOX 7 Left Main Frame Assembly Right Main Frame Assembly Main Frame (H0976-S) Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Finishing Washer M3 (H0007-S) Finishing Cable Pass Washer M3 Note (HA010-S) (H0007-S)
  • Page 9 Chapter 4, Carbon Frame BAG 1.3 Main Frame Assembled Plastic Landing Gear Assembly Finishing Washer M3 (H0007-S) Finishing Washer M3 (H0007-S) Socket Head Cap Socket Head Cap Screws M3x14mm Screws M3x14mm [HC064] [HC064] Set Screw M4x4mm (HC152-S) Set Screw M4x4mm (HC152-S) Page 7...
  • Page 10 Chapter 5, Transmission Assembly Page 8...
  • Page 11 Chapter 5, Transmission Assembly BAG 2, FOAM 3, FOAM 4 Flat Head Cap Screw M2.5x5mm (HC128-S) Bearing 24x6mm (HC426-S) Bearing Support Assembly (H0024-S) Socket Head Cap Screw M3x10mm Socket Head Cap (HC056-S) Screw M3x10mm (HC056-S) Servo Support (H0010-S) Column (H0018-S) Column (H0018-S) Bearing...
  • Page 12 Chapter 5, Transmission Assembly BAG 3, FOAMS 1, 3 60T Pulley Assembly Note: (H0171-S) When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the Bearing locking collar.
  • Page 13 Chapter 5, Transmission Assembly BAG 4, FOAM 3 Tail Belt Idler Assembly (H0174-S) Flanged Bearing 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly (H0174-S) Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Support (H0174-S) Belt Tensioner Spring de 8 / df0.5 / LL8 [HC312]...
  • Page 14 Chapter 5, Transmission Assembly BAG 5, FOAM 3, FOAM 4 Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 13x5mm Bearing support (H0143-S) (HC414-S) Install H0142 after mounting the motor. The motor shaft requires a centered pulley. H0142 can not be used with an 8mm motor shaft.
  • Page 15 Chapter 6,Head BAG 6, FOAM 1 Uniball Arm Assembly ... x2 Radius Arm Assembly ... x2 Center Hub Assembly Flanged Bearing Flanged Bearing 2.5x 6x2.5mm 7x3mm Radius Arm (HC400-S) (HC402-S) (H0132BM-S) eg: Microlube GL261 Uniball Radius Arm [H0205] Spindle (H0079-S) Spacer Arm 2.5x 4x6.3mm...
  • Page 16: Carbon Frame Assembly

    Chapter 7, Assembling The Modules BAG 7, FOAM 1, FOAM 2 Swashplate Assemly Socket Head Cap Uniball (H0422BM-S) Screw M3x12mm (H0063-S) (HC062-S) Metric Hex Uniball M3 Nylon Nut M4 (H0065-S) (HC212-S) Head HPS Assembly Socket Head Cap Socket Head Cap Socket Head Cap Uniball M3 Screw M3x12mm...
  • Page 17 The linkage ball must be positioned between 17-19 mm out on the servo arm (Figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model.
  • Page 18 Chapter 8, Installation Of Swashplate Servos BAG 8 The wire for the front servo must be positioned here Head HPS Version Preliminary Setup Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link. Linkage Rod A Assembly ...
  • Page 19: Battery

    It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
  • Page 20 Chapter 9, Installation Of The Motor MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt.
  • Page 21 Chapter 10, Installation Of The ESC, FBL and RX BAG 9, BOX 6 DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1: Show the ESC support.
  • Page 22: Very Important

    Chapter 11, Installation Of Flybarless Unit and RX BAG 9 FLYBARLESS CONTROL UNIT AND RX INSTALLATION Figures 1 shows an example of installation of the flybarless control unit. You can use short spacer H0727 ( Figure 2 ). You can use long spacer H0043 ( Figure 3 ). This is typical if you want to put RX satellite under the control unit. Socket Head Cap Screw M3x6mm (HC044-S)
  • Page 23 Chapter 12, Tail System BAG 10, FOAM 2 Tail Pitch Slider Assembly Tail Blade Grip Assembly ..x3 Tail Pitch Slider 01 (H0409BM-S) Bearing 10x4mm Tail Blade Grip (HC411-S) (H0327BM-S) Flanged Bearing 12x3.5mm (HC418-S) Bearing 10x4mm (HC411-S) Spacer Socket Head Cap 8.1x 9.2x3.2mm Screw M2x6mm...
  • Page 24 Chapter 12, Tail BAG 11, BAG 12, FOAM 2, BOX 6 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058BM-S) Tail Upper Case (H0360BM-S) Washer Socket Head Cap 4x0.5mm Screw M3x8mm (HC176-S) Tail Pin Tail Case Spacer (HC050-S) (H0264-S) (H0061-S)
  • Page 25 Chapter 12, Tail BAG 13, BOX 3 Tail Boom Assembly Boom 770 Sport (H0977-S) DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive.
  • Page 26 Chapter 12, Tail BAG 14, BAG 15, BOX 3 Tail Boom Assembly Finishing Socket Head Cap Washer M3 Screw M3x12mm (H0007-S) (HC062-S) Socket Head Cap Finishing Screw M3x12mm Washer M3 (HC062-S) (H0007-S) Note: Before put plastic ball in threaded rod, please wait 12 hours after bonding Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC242-S)
  • Page 27 Chapter 12, Tail Servo Installation BAG 16 Tail Servo Assembly The distance between 15-16mm the axis and the ball must Uniball M2 be between 15-16 mm (H0064-S) Tail Servo Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw M2x6mm (HC004-S) Servo Spacer (H0075-S)
  • Page 28 Chapter 13, Installation Of The Boom BAG 17 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied. *Firmly lock the lateral srews M3x12mm. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate .
  • Page 29 Chapter 13,Installation Of the Boom and Canopy FOAM 2 TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1).
  • Page 30 Note: Using sandpaper, sand the slot where you insert the The battery tray system in the Goblin 700 is simple, but very effective. battery strap. This helps The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro.
  • Page 31 *It is important to check the correct tracking of the main blades. *On the Goblin, in order to correct the tracking, adjust the main link rod as shown in Fig.3. This is provided with a right/left thread system that allows continuous fine adjustments of the length of the control rod;...
  • Page 32: Maintenance

    The head in the kit use H0426-B + O-ring 70° shore. In the Bag 6.4 you can find O-ring 90° shore ( model a bit more direct ), and also Damper C MAINTENANCE *On the Goblin, areas to look for wear include: Motor belt Tail belt...
  • Page 33: Spare Parts

    Chapter 17, Spare Parts Battery Tray Frame Spacer Finishing Washer M3 Main Structure [H0002-S] [H0003-S] [H0007-S] [H0009-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Main Structure.
  • Page 34 Chapter 17, Spare Parts Boom Spacer Spindle Servo Spacer Washer 3.1x 12x1.8mm [H0075-S] [H0078-S] [H0082-S] [H0097-S] - 1 x Spindle Shaft. - 2 x Boom Spacer. - 2 x Button Cap Screw M6x10mm. - 10 x Servo Spacers. - 4 x Washers 3.1x 12x1.8mm.
  • Page 35 Chapter 17, Spare Parts Belt Tensioner Support 18T Pulley 19T Pulley [H0174-S] [H0175-18-S] [H0175-19-S] - 1 x Column Belt Tensioner. - 1 x Tail Belt Idler. - 1 x Belt Tensioner Arm. - 2 x Flanged Bearings 7x3mm. - 2 x Flanged Bearings 9x3mm.
  • Page 36 Chapter 17, Spare Parts Bell Crank Lever Tail Pitch Slider 3 Main Linkage [H0406BM-S] [H0409-S] [H0417-S] - 2 x Tail Pin. - 1 x Uniball M2. - 1 x Uniball Spacer. - 1 x Bell Crank Lever. - 2 x Flanged Bearing 7x3mm.
  • Page 37 Chapter 17, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] [HC020-S] - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap Screws M2x6mm.
  • Page 38 Chapter 17, Spare Parts [HC194-S] [HC200-S] [HC206-S] [HC212-S] [HC218-S] [HC230-S] - 5 x Shims - 8 x Washer - 8 x Metric Hex Nylon - 8 x Metric Hex Nylon - 8 x Metric Hex Nylon - 8 x Metric Hex Nylon Ø6.3xØ15x1mm.
  • Page 39 [HM029-S-M-L-XL-XXL] - SAB HELI DIVISION New Black T-shirt. - SAB HELI DIVISION Black Polo Shirt. - SAB HELI DIVISION Black Hoodies. SAB HELI DIVISION Neck Strap SAB Goblin 630/700/770/ [HM034] [HM001,HM002,HM003] Urukay Competition/Speed Carry Bag [HM060] - 1 x Neck Strap.