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Goblin urukay User Manual

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  • Page 2 For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.it...

  • Page 3: Table Of Contents

    To mount the serial number tag on your helicopter, please refer to page 32. Thank you for your purchase, we hope you enjoy your new Goblin helicopter! SAB Heli Division INDEX 1 –...
  • Page 4 Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions.
  • Page 5 Chapter 3, Components and Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 400 - 560Kv *Generic pliers Maximum diameter 64mm, *Hexagonal driver, size 1.5,2,2.5,3,4mm Maximum height 64mm, *4mm T-Wrench Pinion shaft diameter 6/8mm *5.5mm Socket wrench (for M3 nuts) *8mm Hex fork wrench (for M5 nuts) *Speed controller: minimum 120A , suggest 160A *Medium threadlocker (eg.
  • Page 6 Chapter 4, Carbon Frame The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the 4-Carbon Frame risks of electrical wire cuts, etc. Very important in red line zone. Page 4...
  • Page 7 Chapter 4, Carbon Frame Bag 1.1 Battery Tray Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray (H0002-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) ESC Support...
  • Page 8 Chapter 4, Carbon Frame Bag 1.2 Left Main Frame Assembly Main Frame Finishing (H0445-S) Washer M2.5 Socket Head Cap (H0255-S) Screw M2.5x8mm (HC020-S) Socket Head Cap Screw M3x10mm (HC056-S) Finishing Washer M3 (H0007-S) Finishing Socket Head Cap Washer M3 Screw M3x10mm (H0007-S) (HC056-S) Tail Servo Support...
  • Page 9 Chapter 4, Carbon Frame Bag 1.2 Left Main Frame Assembly Main Frame (H0445-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Screw M3x10mm Canopy Positioner (HC056-S) (HA106-S) Washer Ø3,2xØ6x0.5mm (HC180-S) Page 7...
  • Page 10 Chapter 4, Carbon Frame Bag 2 Note: You can use Super Glue for block the nuts in correct position Metric Hex Nylon Nut M3 (HC206-S) Note: Use the lower hole Landing Gear Support (H0344-S) Socket Head Cap Screw M3x16mm Socket Head Cap (HC068-S) Screw M3x12mm (HC062-S)
  • Page 11 Chapter 5, Transmission Assembly Bag 3 Flat Head Cap Screw M2.5x5mm Bearing 24x6mm (HC128-S) (HC426-S) Bearing Support Assembly (H0024-S) Socket Head Cap Socket Head Cap Screw M3x10mm Screw M3x10mm (HC056-S) (HC056-S) Servo Support (H0010-S) Column (H0018-S) Column (H0018-S) Bearing 19x5mm (HC422-S) Swash plate Anti-Rotation Guide...
  • Page 12 Chapter 5, Transmission Assembly Bag 4 Note 1: Front Tail Pulley Assembly 60T Pulley Assembly (H0172-S) (H0171-S) When you tighten the collar (H0121-S) on Socket Head Cap the main shaft, ensure there is no axial play. Screw M2x10mm Push down the main shaft while pulling up the (HC010-S) Bearing locking collar.
  • Page 13 Chapter 5, Transmission Assembly Bag 5 Tail Belt Idler Assembly (H0174-S) Flanged Bearing 7x3mm (HC402-S) Tail Belt Idler [H0069] Belt Tensioner Arm Assembly (H0174-S) Button Head Cap Screw M3x4mm (HC038-S) Main Structure Belt Tensioner Support Assembly (H0174-S) Spring Belt Tensioner Arm de 8 / df0.5 / LL8 [H0071] (HC315-S)
  • Page 14 Chapter 5, Transmission Assembly Bag 6 Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing Bearing Support (H0142-S) Lock 13x5mm H0142 after have locked the motor. (HC414-S) Motor shaft is requires to optimize the centering. H0142 can not be used with motor shaft 8mm. 20T Pulley (H0175-20-S) Lock motor pulley after locking H0142...
  • Page 15 Chapter 6, Head HPS2 Bag 7A Uniball Radius Arm Radius Arm Center Hub Assembly Socket Head Cap Assembly ... x 2 Assembly ... x 2 Screw M2.5x6mm (HC018-S) Flanged Bearing Flanged Bearing 2.5x 6x2.5mm 7x3mm (HC400-S) (HC402-S) Radius Arm (H0132-S) Center Hub eg: Microlube GL261 (H0411-S)
  • Page 16 Chapter 6, Head HPS3 Bag 7B Radius Arm Assembly ... x 2 Center Hub Assembly Socket Head Cap Screw M2.5x6mm (HC018-S) Flanged Bearing 7x3mm (HC402-S) Center Hub Radius Arm (H0410-S) (H0421-S) eg: Microlube GL261 Spindle Pin 5 mm (H0412-S) (H0413-S) Oring [HC176-S] (HA024)
  • Page 17 Chapter 7, Assembling The Modules Bag 8 Head HPS3 Head HPS2 Assembly Assembly [HC062-S] [HC212-S] [HC111-S] [HC062-S] [HC212-S] [HC111-S] Swashplate HPS2 [HC062-S] Assembly [H0422-S] Swashplate HPS3 Assembly [H0420-S] Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 Head Cap Screw (H0007-S) M3x12mm (HC062-S)
  • Page 18 The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model (figure 2).
  • Page 19 Chapter 8, Installation Of Swashplate Servos The wire for the front servo must be positioned here. Use zip ties. Head HPS Version Preliminary Setup Linkage Rod A Assembly ... x2 Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the Approx 76mm plastic ball link.
  • Page 20 It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
  • Page 21 Chapter 9, Installation Of The Motor MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt.
  • Page 22 Chapter 10, Installation Of The ESC DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1 shows the mounting area. Figure 2 shows the installation of the Kosmik ESC from Kontronik. You can also use the heat sink (H0165-S) if you wish for improved cooling (Figure 3,4) Figure 5: Shows the wiring which connects the receiver and ESC (in this picture one frame has been removed).
  • Page 23 Bag 18 FLYBARLESS CONTROL UNIT AND RX INSTALLATION It is possible to install any commercially available Flybarless control unit in the goblin. For Flybarless systems with a separate sensor, the sensor must be installed under the plate (Figure 1). Figure 2 and Figure 3 shows an example of installation of the receiver and flybarless control unit.
  • Page 24 Chapter 12, Tail 7-Boom and Tail Page 22...
  • Page 25 Chapter 12, Tail System ( 2 Tail Blade ) Bag 10A Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 01 [H0055] eg: Microlube GL261 Flanged Bearing 12x3.5mm Spindle Shaft (HC418-S) (H0329-S) Oring Spacer (HC335-S) 8.1x 9.2x3.2mm [H0029] Tail Shaft (H0325-S) Tail Pitch Slider 02...
  • Page 26 Chapter 12, Tail System ( 3 Tail Blade ) Bag 10B Tail Pitch Slider Assembly Tail Blade Grip Assembly ..x3 Tail Pitch Slider 01 Tail Blade Grip (H0409-S) (H0327-S) Bearing 10x4mm Flanged Bearing (HC411-S) 12x3.5mm Bearing (HC418-S) 10x4mm (HC411-S) Socket Head Cap Spacer Screw M2x6mm 8.1x...
  • Page 27 Chapter 12, Tail Bag 11, Bag 12 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058-S) Washer Flanged Bearing Socket Head Cap 4x0.5mm 13x5mm Screw M2.5x8mm (HC176-S) (HC414-S) (HC020-S) Flanged Bearing Tail Pin 7x3mm (H0264-S) Tail Side (HC402-S) Alluminum Case Spacer...

  • Page 28: Tail Boom Assembly

    Chapter 12, Tail Bag 13 Tail Boom Assembly Red/White Tail Boom (H0440-S) Blue/White Tail Boom (H0443-S) DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive.
  • Page 29 Screw M3x12mm (HC062-S) Note: Before put plastic ball in threaded rod, please wait 12 hours after bonding Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (HC242-S) (HC242-S) Plastic Ball Link Carbon Road Urukay Plastic Ball Link (H0066-S) 2.5x854mm (H0066-S) (HC451-S) Note: 16mm...
  • Page 30 Chapter 12, Tail Bag 15 DETAIL A DETAIL B Carbon Road Note: Support * Install H0394 to the boom (H0394-S) * Insert carbon rod through the boom making sure it is inserted through H0394 * Install H0395 making sure to reduce slop (side play) on the carbon rod Tail Boom Assembly...

  • Page 31: Installation Of The Boom, Canopy

    Chapter 13, Installation Of The Boom, Canopy Bag 17 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied (Tray 2). *Firmly lock the lateral srews M3x12. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate .
  • Page 32 NOTE. To disassemble the tail boom it is possible to remove the pulley H0101-S without loosening the tail unit. Remove the locking screw and pull down. CANOPY The Goblin Urukay canopy has a very effective locking system in order to eliminate vibrations and optimize aerodynamics. You must install the following to complete the canopy assembly: ·...

  • Page 33: Battery

    Box 6, Bag 19 BATTERIES The battery tray system in the Goblin URUKAY is simple, but very effective. The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (Part H0151) see Fig. 1, 2.

  • Page 34: In Flight

    *It is important to check the correct tracking of the main blades. *On the Goblin, in order to correct the tracking, adjust the main link rod as shown in figure 3. This is provided with a right/left thread system that allows continuous fine adjustments of the length of the control rod; for this adjustment it is not necessary to detach the ball link.

  • Page 35: Maintenance

    With 3 blades rotor head, it is very important to have a perfect tracking screwdriver through the Often, unusual vibration are determined by wrong tracking hole as shown. MAINTENANCE *On the Goblin, areas to look for wear include: Motor belt Tail belt Damper Main gear and pinion The lifespan of these components varies according to the type of flying.

  • Page 36: Exploded Views

    Chapter 17, Exploded view, Carbon Frame Main Frame Main Frame Name Specification Quantity Name Specification Quantity Tail Servo Support H0436 Aluminum H0002 Battery Tray Carbon Fiber H0445 Main Frames Carbon Fiber H0003 Frame Spacers Aluminum H0446 Yellow Landing Gear Carbon Fiber H0007 Finishing Washers M3 Aluminum...
  • Page 37 Chapter 17, Exploded view, Transmission Assembly Support single-unit FBL TRANSMISSION ASSEMBLY Name Specification Quantity TRANSMISSION ASSEMBLY H0007 Finishing Washers M3 Aluminum Name Specification Quantity HC079 Socket Head Cap Screws M3 x 18mm H0009 Main Structure Aluminum HC091 H0010 Servo Support Aluminum Socket Head Cap Shoudered M3 x 40mm...
  • Page 38 Chapter 17, Exploded view, Head System 43 44 Swashplate Set - H0422 Swashplate Set - H0422 Servo Assembly 1, 2, 3 HEAD SYSTEM HEAD SYSTEM Name Specification Quantity Name Specification Quantity H0031 Uniball Spacers Aluminum HC018 Socket Head Cap Screws M2.5 x 6mm H0063 Uniballs...
  • Page 39 Chapter 17, Exploded view, Tail System TAIL SYSTEM TAIL SYSTEM Name Specification Quantity H0007 Finishing Washer M3 Aluminum Name Specification Quantity H0029 Spacer 8.1 x 9.2 x 3.2mm H0440 Tail Boom H0041 Locking Element Tails Carbon Fiber H0444 Tail Side Plate Aluminum H0054 Tail Pitch Slider 02...
  • Page 40 Chapter 17, Explode View, 3 Blade System HPS3 Head System Name Specification Quantity H0413 Pin 5mm Aluminum H0415 Uniball Radius Arm Plastic H0416 Spacer Arm Aluminum H0421 Radius Arm Aluminum H0426 Damper Derlin Pom black HA024 Oring HC018 Head Cap Screws M2.5x6mm HC020 Head Cap Screws...

  • Page 41: Spare Parts

    Chapter 18, Spare Parts Battery Tray Frame Spacer Finishing Washer M3 Canopy Positioner Main Structure [H0002-S] [H0003-S] [H0007-S] [H0008-S] [H0009-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers . - 2 x Canopy Positioner .
  • Page 42 Chapter 18, Spare Parts M4 Locking Collar Bush One Way Main Shaft Radius Arm [H0110-S] [H0121-S] [H0127-S] [H0132-S] -2 x Radius Arms. -2 x Spacer Arm 5x2.7mm. -2 x Spacer Arm 2.5x 4x6.3mm. - 1 x Main Shaft. -2 x Uniball Radius Arms. - 1 x M4 Locking Collar.
  • Page 43 Chapter 18, Spare Parts 20T Pulley 21T Pulley 22T Pulley 23T Pulley [H0175-20-S] [H0175-21-S] [H0175-22-S] [H0175-23-S] - 1 x 20T Pulley. - 1 x 21T Pulley. - 1 x 22T Pulley. - 1 x 23T Pulley. - 1 x Set Screws M4x4mm. - 1 x Set Screws M4x4mm.
  • Page 44 Chapter 18, Spare Parts Center Hurb Center Hurb Spindle Shaft Main Linkage [H0410-S] [H0411-S] [H0412-S] [H0417-S] - 2 x Spindle Shaft. - 1 x Center Hub. - 2 x Pin 5mm. - 1 x Socket Head Cap Screws - 4 x Socket Head Cap - 1 x Center Hub.
  • Page 45 Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] [HC020-S] - 5 x Socket Head Cap -5 x Socket Head Cap -5 x Socket Head Cap -5 x Socket Head Cap - 5 x Socket Head Cap -5 x Socket Head Cap Screws M2x5mm.
  • Page 46 Chapter 18, Spare Parts [HC200-S] [HC206-S] [HC212-S] [HC218-S] [HC230-S] - 5 x Shims - 10 x Metric Hex Nylon - 10 x Metric Hex Nylon - 10 x Metric Hex Nylon - 5 x Metric Hex Nylon Nuts M2,5H3,5. Nuts M3H4. Nuts M4H5.
  • Page 47 Chapter 18, Spare Parts [HA026-S] [HA026-S] [HA031-S] [HA106-S] [HA112-S] - 2 x Canopy Positioners. - 2 x Washer Ø3.2xØ6x0.5mm. - 1 x Rubber Canopy - 2 x Head Cap Screw M3x10mm. - 8 x Heat Shrink - Clear. - 1 x Blade Holder 3 Blades. Edge Protection.

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