Specialized Haul Long Tail Assembly Manual & User's Manual
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Specialized Haul Long Tail Assembly Manual & User's Manual

Specialized Haul Long Tail Assembly Manual & User's Manual

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Haul Long Tail
Assembly Guide & User Manual
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Summary of Contents for Specialized Haul Long Tail

  • Page 1 Haul Long Tail Assembly Guide & User Manual English...
  • Page 2 Assembly Guide...
  • Page 3 Hey, we’re glad you’re here! We care about your fun and safety, so stick with us through this wordy document. We’ll have a good time.
  • Page 5 You ready?
  • Page 6 You should also read the entire Bicycle Owner’s Manual (“Owner’s Manual”) as it has additional important, general information and instructions you should follow. If you don’t have a copy of the Owner’s Manual, you can download it at www.specialized.com or obtain it from Specialized Rider Care or your nearest Authorized Specialized Retailer.
  • Page 7 SYMBOLS When reading this assembly guide, note the various important symbols and warnings explained below. WARNING! The combination of this symbol and word indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Many of the Warnings say “you may lose control and fall.” Because any fall can result in serious injury or even death, we do not always repeat the warning of possible injury or death.

  • Page 8: Bicycle Inspection

    WARNING! Your bicycle arrives mostly assembled, and someone with basic mechanical skills and quality tools can easily complete the assembly. However, if you are unsure about any assembly steps or maintenance requirements or need help troubleshooting, contact Rider Care or visit your local Authorized Specialized Retailer. BICYCLE INSPECTION When removing parts from the packaging, ensure nothing was damaged during shipping.
  • Page 9 HERE COMES THE NEIGHBORHOOD GLOBE FUNZINE NO. 1...
  • Page 10 Rear wheel nut A M5 x 12 mm (x4) Fork dropout Fender bolts & B M5 Washer (x4) AUTHORIZED SPECIALIZED RETAILERS washers C M6 x 12 mm (x1) Fork crown D M6 Washer (x1) Scan this QR code to find your nearest Authorized Kickstand bolts &...

  • Page 11: Torque Wrench

    If, after reading the instructions, you're still unsure of how to use the torque wrench, please contact your Authorized Specialized Retailer for assistance. WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on your bicycle is important for your safety. If too little force is applied, the fastener may not hold securely.
  • Page 12 USING THE TORQUE WRENCH Large 10/20Nm Large Insert the torque wrench into the bolt head (A) and turn the lever To use the torque wrench, determine which hex bit is needed arm clockwise until you feel resistance and the lever arm starts and insert it into the socket of the torque wrench (A).
  • Page 13 Let’s Assemble Your Bike!

  • Page 14: Step 1: Unpack The Box

    STEP 1: UNPACK THE BOX STEP 2: SMALL PARTS BOX The small parts box (A), Globe wrench, and the quill stem are Set the box upright in an open space. located in the top tray of the center packaging brace. Rotate the plastic locks (A) 90°...
  • Page 15 STEP 3: SPANNER, AND QUILL STEM STEP 4: REMOVE THE CENTER BRACE Remove the Globe wrench (A) and the quill stem (B) from the Open the tabs on the rear of the center brace (A) and remove packaging and set them aside for use later on in the assembly the center brace from the bicycle.
  • Page 16 STEP 5: REMOVE THE KICKSTAND STEP 6: REMOVE THE FRONT TOWER Using a pair of scissors or side cutters, cut the four cable ties (A) Remove the wheel and the fender and set them aside for later securing the kickstand to the backing card and the frame. assembly (A).
  • Page 17 STEP 7: INSTALL THE QUILL STEM STEP 8A: ASSEMBLE THE HANDLEBAR Remove the small cap (A) from the top of the quill stem to reveal the quill stem bolt. Using the large torque wrench and 6 mm hex bit, loosen and Use the supplied large torque wrench and 6 mm hex bit to remove the faceplate bolts and washers from the stem.
  • Page 18 STEP 8B: STEP 8C: Place the handlebar against the stem with the brake levers Align the handlebar in the stem by positioning the lines on the facing toward the front of the bike, then place the stem handlebar evenly on each side of the stem (A). faceplate over the handlebar with the faceplate holes and stem Once centered in the stem, rotate the handlebar forward or holes aligned.
  • Page 19 STEP 8D: STEP 9: LOOSEN THE FORK BRACE Large 10/20Nm Using the large torque wrench and 6 mm hex bit, tighten Using the Globe wrench, loosen (counter-clockwise) the nuts each faceplate bolt approximately half a turn each time in an (A) on either side of the fork brace and remove them with the alternating (cross) pattern until all the bolts are torqued to 10 washer (B) and the safety washer (C).
  • Page 20 STEP 10A: INSTALL THE KICKSTAND STEP 10B: INSTALL THE KICKSTAND Large 10/20Nm To make the assembly process easier you can use the front tower cap to lift the bicycle off the base packaging. Ensure the kickstand is in the closed position before installing.
  • Page 21 STEP 11A: INSTALL THE FRONT FENDER STEP 11B: Slide the fender between the fork legs with the light facing Align the holes on the fender struts with the mounting points on forward (A), then align the top fender mount with the mounting the fork dropout.
  • Page 22 STEP 12A: INSTALL THE FRONT WHEEL STEP 12B: Remove the brake pad spacer (A) from the brake caliper. CAUTION: Do not pull the brake lever with the pad spacer removed from the caliper. Activating the brake lever will cause the caliper to close. If the calipers close accidentally, you will need to force the pads apart using the pad spacer before inserting the brake rotor.
  • Page 23 STEP 12D: REMOVE THE SUPPORT Use the wheel nut and safety washer you removed from the fork brace in step 9. Install the front wheel into the fork. Ensure the rotor is located between the brake pads (A). Slide the safety washers (B), and washers (C) into the fork axle and locate the pin into the hole in front of the dropout, then thread the wheel nuts (D) flush to the dropout.
  • Page 24 STEP 13: ALIGN THE HANDLEBAR STEP 14: REMOVE THE REAR TOWER BRACE Large 10/20Nm Align the head of the stem in line with the front wheel and frame Supporting the bicycle with one hand, open the corner locking (A), then using the supplied large torque wrench and 6 mm hex tabs (A) on the rear tower, then remove the rear tower cap (B).
  • Page 26 You still with us? You’re doing great!

  • Page 27: Using The Kickstand

    USING THE KICKSTAND Using your foot, lower the kickstand until it touches the ground (A). Using the handlebar, roll the bicycle backward (B) so the kickstand rotates under the bicycle and supports the frame with the front wheel resting on the ground (C). To release the kickstand, roll the bicycle forward using the handlebar so the kickstand rotates back under the bicycle and returns to the up position.

  • Page 28: Install The Pedals

    INSTALL THE PEDALS The pedals supplied with your bicycle have red and blue stickers adhered to them. These stickers correspond to matching colored stickers on the crank. The pedals also have “L” and “R” markings embossed on the pedal indicating the left or right pedal. Left Right CAUTION: Make sure to install the pedals correctly.
  • Page 29 STEP 1: STEP 2: Match and insert the left pedal with the left crank (blue sticker) Insert the right pedal into the right crank’s threaded hole and and the right pedal with the right crank (red sticker). rotate the threads (clockwise) until some tension is felt. The pedal threads are pre-greased at the factory.
  • Page 30 STEP 3: you’re almost there! Using the flat wrench, tighten (clockwise) the pedal in place. When at the correct tension, the tool leaves a noticeable impression in the palm of your hand. Repeat these steps for the left pedal in the left crank (blue sticker) rotating and tightening the pedal counterclockwise.
  • Page 31 INSTALL THE REFLECTORS AND BELL PUMP THE TIRES The tires must be inflated and periodically checked and re- inflated using a pump with an accurate pressure gauge. Pump the tires up to your desired pressure. Refer to the tire’s sidewall for the pressure range. Check your wheel manual or decal on the rim itself to see if your wheels have a maximum pressure limit.
  • Page 32 INSTALL THE REAR ACCESSORY SUPPORT (OPTIONAL) The rear accessory support is supplied in the small parts box that comes with the bicycle. The rear accessory support is used when mounting certain Globe accessories, such as the running boards, to the bicycle. Place the bicycle on the kickstand to support it.

  • Page 33: Adjust The Saddle Height

    ADJUST THE SADDLE HEIGHT POWERING ON FOR THE FIRST TIME Your Globe bicycle is fitted with an upper and lower seatpost. The upper seatpost has a quick-release clamp and should be the first to be adjusted. If you've raised the upper seatpost to the maximum and still need a higher height, you can adjust the lower seatpost.

  • Page 34: Safety Check

    5. Brakes: The brakes are pre-adjusted and aligned out of the box. If the brake pads or arms are misaligned, please contact Rider Care or visit an Authorized Specialized Retailer. Check the brake pads periodically for wear. If the brake pads need to be replaced, but you do not have experience replacing brake pads, please visit an Authorized Specialized Retailer.
  • Page 36 Thanks for sticking with us! The following is a more in-depth user manual for you to get to know your bike even better. Take a look!
  • Page 37 User Manual...

  • Page 38: Table Of Contents

    CONTENTS 6.2. Controller interface........... 29 6.3.
  • Page 39 Congratulations on the purchase of your new Globe bike! Before we get you set up for your first ride, a few words about electric bikes. As the name suggests, and unlike regular bicycles, Globe electric bikes have very sophisticated and carefully engineered high-precision electrical components, including a built-in custom motor drive unit, a high-performance battery integrated into the frame, sensors, one or more display units, and wiring throughout to make sure everything is connected.
  • Page 40 If you do not have a copy of the Owner’s Manual, you indicates a situation that, if not avoided, could result can download it at no cost at www.specialized.com , or obtain it in serious damage to the bicycle or the voiding of your warranty.

  • Page 41: Intended Use

    Modifying or manipulating your electric bicycles speed limit may talk to your Authorized Specialized Retailer about wider tires. change the classification of your electric bicycle, which depending Information on the various conditions can be found in the on the country, may make the electric bicycle no longer approved Bicycle Owner’s Manual.

  • Page 42: Structural Weight Limits

    2.4. STRUCTURAL WEIGHT LIMITS CARGO STRUCTURAL MODEL REAR FRONT RACK PANNIER MOUNTS (LB / KG) (LB / KG) (LB / KG) (LB / KG) 176 / 80 18 / 8 HAUL LT 44 / 20 440 / 200 (Incl pannier) (per side) Structural weight limit: The maximum total weight (bicycle, rider and cargo) a bicycle is designed and tested to support structurally.

  • Page 43: Motor Support

    GENERAL NOTES ABOUT RIDING 3.3. ELECTRIC BICYCLE RIDING TIPS Because of the electric motor assist, your electric bicycle offers 3.1. MOTOR SUPPORT a unique riding experience compared to a bicycle without motor assist. The Globe motor provides assistance when the cranks are rotated. The amount of assistance increases or decreases depending on Below are some riding tips and information that may also reduce the amount of force applied to the pedals.

  • Page 44: Before Riding

    WARNING! Viewing or using the display while riding can be WARNING! The acceleration of an electric bicycle can be faster than anticipated and may feel unusual at first. distracting and lead to accidents. Therefore, you should always stop before changing settings or operating the Therefore, before your first ride, you should use the lowest assistance mode and become familiar with the operation various functions of the display.

  • Page 45: Brake Rotor

    Safety accessories: 3.6. MOTOR SUPPORT ACTIVATION Make sure your bicycle is equipped with all the necessary As mentioned in this manual, with the system powered up, the accessories that comply with your local electric bicycle legal motor support will activate as soon as the cranks are rotated and requirements.

  • Page 46: Riding With Children And Passengers

    If you regularly ride with passengers on your bicycle, your WARNING! A helmet and other appropriate safety Authorized Specialized Retailer should conduct a periodic safety equipment should be worn at all times, including by passengers. Helmets should comply with applicable inspection.

  • Page 47: Riding With Cargo

    WARNING! Always support the bicycle when loading or WARNING! Racks, especially when loaded, will affect the unloading passengers or cargo. Make sure the bicycle is handling of your bicycle by altering the center of gravity, placed on a flat, stable surface with the kickstand engaged weight, and balance.

  • Page 48: Trainer Use

    3.9. TRAINER USE Your Globe bicycle is not designed or intended to be used on any trainer, including wind trainers, magnetic trainers, fluid trainers, trainers that attach directly to the bicycle, rollers, and others. . TRANSPORTING YOUR GLOBE BICYCLE 3.10 Only transport your Globe bicycle on a vehicle rack suited to the size and weight of your Globe bicycle.
  • Page 49 GLOBE COMPONENTS...
  • Page 50 The components as summarized in this manual is current as of the date this manual was written and is subject to change. Specialized reserves the right to change the components at any time and without notice, including modifying, reducing, and/or adding features.

  • Page 51: General Notes About Assembly

    Please see your Authorized Specialized Retailer for all service, repairs, or maintenance. Your Authorized Specialized Retailer may also be able to refer you to classes, clinics, or books on bicycle use, service, repair, and maintenance. WARNING! Your bicycle arrives mostly assembled, and someone with basic mechanical skills and quality tools can easily complete the assembly.

  • Page 52: Handlebar Adjustment

    5.2. HANDLEBAR ADJUSTMENT The handlebar height can be adjusted by loosening the quill stem bolt and raising or lowering the quill stem to the desired height. Handlebar height Using the supplied large torque wrench and 6 mm hex bit, loosen the quill bolt in the top of the stem (A).

  • Page 53: Seatpost

    Handlebar angle Using the large torque wrench and 6 mm hex bit, loosen the faceplate bolts on the stem (A). Rotate the handlebar to the desired angle (B). In an alternating (cross) pattern, use the large torque wrench and a 6 mm hex bit to tighten each faceplate bolt approximately half a turn, then repeat the cross pattern to torque all the bolts to 10 Nm / 89 in-lbf.
  • Page 54 Seatpost Min/Max insertion To prevent damage to the frame, seatpost, and lower seatpost, it’s important to have a minimum amount of insertion in the frame seat tube. This insertion must meet the following requirements: Minimum insertion (A) The upper seatpost is permanently assembled to the lower seatpost and cannot be removed.
  • Page 55 Seatpost height adjustment Start the adjustment of the saddle height with the upper seatpost. Open the lever (A) on the upper seatpost clamp. Set the saddle height to your desired height (B) and close the seatpost clamp to lock the seatpost in place. Open the lever (D) on the lower seatpost clamp and align the saddle with the centerline of the bicycle (C).

  • Page 56: Saddle Rail Clamp

    5.4. SADDLE RAIL CLAMP 5.5. FRONT WHEEL Assemble the saddle Assemble the base clamp (A) and top clamp (B) onto the seatpost head (C). Insert the front (D) and rear (E) bolts through the holes in seatpost head (F) and into the barrel nuts (G), two turns. Lift up the top clamp and Insert the saddle rails (H) into the channels of the rail clamp.

  • Page 57: Rear Wheel

    Wheel Removal 5.6. REAR WHEEL Using the 15 mm socket wrench, loosen (counter-clockwise) the two wheel nuts on either side of the fork dropouts. Remove the wheel nuts (A), washers (B), and safety washers (C) from the axle. Lift the front end of the bicycle upward to remove the wheel from the dropouts.
  • Page 58 Wheel Removal The rear tire must be deflated before removal and installation. The tires must be reinflated using a pump with an accurate pressure gauge. CAUTION: Before removing the wheel, power off the bicycle on the HMI and remove the battery from the bicycle. For more information on battery removal and installation, see section 7.3.

  • Page 59: Hmi Display

    Wheel Replacement 5.7. HMI DISPLAY Assemble the display The rear tire must be deflated before removal and installation. Then the tires must be reinflated using a pump with an accurate pressure gauge. Shift the bicycle onto the highest gear (small cog) using the handlebar shifter.

  • Page 60: Light Switch

    5.8. LIGHT SWITCH 5.9. SHIFT LEVER Assemble the switch Assemble the lever Small 3/10 Nm Slide the light switch onto the right side of the handlebar (A). Using a 4 mm hex key, loosen the bolt on the shift lever clamp (A).

  • Page 61: Brake Lever

    5.10 . BRAKE LEVER Adjust the lever Assemble the lever Small Small 3/10 Nm 3/10 Nm The reach on the brake levers can be adjusted if it is difficult to squeeze them. Using a 5 mm hex key, loosen and remove the bolt from the Using the small torque wrench and T8 Torx bit (2 mm hex), adjust brake lever clamp.

  • Page 62: Derailleur Hanger

    5.11 . DERAILLEUR HANGER 5.12 . CHAIN GUIDE Small 3/10 Nm The derailleur hanger is a replaceable part that connects the rear derailleur to the bicycle frame and is mounted directly at the rear dropout. The derailleur hanger is designed to bend or break on impact in order to protect the frame and derailleur from damage.

  • Page 63: Rear Rack Accessory Mounts

    Align the chain guide 5.13 . REAR RACK ACCESSORY MOUNTS To remove the chain from the front chainring, the chain guide must be moved away from the chainring. Follow the procedure below to re-align the chain guide. Height Using a 4 mm hex key, loosen the chainstay collar bolt (A) then move the chain guide up or down the seat tube until the chain guide is aligned tangentially 1 mm above the chainring guard.

  • Page 64: Accessory Options

    MIK rack mount MIK accessories Rear bar Globe running board *Mounting points for Globe-specific accessories. See www.specialized.com for a full list of compatible Globe accessories. WARNING! (A) ** Use only Globe-approved bolts less than 10 mm in length on the head tube mounts. Longer bolts may interfere with the operation of the quill stem.

  • Page 65: Threaded Headset

    The threaded headset requires a high degree of mechanical expertise and the use of specialty tools to remove or assemble. Therefore, if you do not have the necessary tools and experience, an Authorized Specialized Retailer must complete the assembly. MOUNTING POINT TOOL...

  • Page 66: Controller Interface

    HMI display (A) 6.2. CONTROLLER INTERFACE All Globe models are equipped with a handlebar HMI display. The controller powers on the system and provides information on the display. The USB port on the right side of the controller (B) is for Globe retailers and service centers.

  • Page 67: Starting The System On The Hmi Display

    HMI display buttons 6.3. STARTING THE SYSTEM ON THE HMI DISPLAY ACTION DESCRIPTION SHORT PRESS LONG PRESS (HOLD) UP button Increases motor assist level Front light ON/OFF Change between: FUNCTION ODO - Odometer (total distance) Power ON/OFF button  DST - Distance (trip distance) RNG - Range (trip distance remaining) DOWN button Decreases motor assist level...

  • Page 68: Changing Support Modes

    6.4. CHANGING SUPPORT MODES 6.5. CHANGING DISTANCE MODES ODOMETER TRIP DISTANCE RANGE HOLD The Globe motor offers six assist modes indicated by numbers 0-5 The HMI display shows three distance fields, that are toggled on the shown on the top right of the HMI display (A). controller by short-pressing the FUNCTION button.

  • Page 69: Changing Light Modes

    6.6. CHANGING LIGHT MODES 6.7. CHANGING GEARS BRIGHT SUPER BRIGHT FLASH PULSE DAYTIME FLASH The front light turns on automatically when the bicycle is powered on. The lights may be switched off and back on by long-pressing the UP button on the HMI display. There are seven different light modes available for the front light Your Globe is fitted with a gear shifter mounted on the right which are toggled using the light switch on the right side of the...

  • Page 70: Error Messages

    If the error message 7.1. IMPORTANT SAFETY INSTRUCTIONS PERTAINING continues to display, please contact your Authorized Specialized TO THE RISK OF FIRE OR ELECTRIC SHOCK Retailer for further instructions. WARNING! When using this product, basic precautions The Globe app supports the rider with user actions for should always be followed, including the following.
  • Page 71 9. Only use the type of battery specifically designed for and 20. Do not expose battery systems to any solvent materials (i.e., approved by Specialized for use with your bicycle. The same dilution, alcohol, oil, anticorrosive) or chemicals that could impact applies to the charger, charger cord, and output cable.
  • Page 72 26. Products with broken seals shall not be used and immediately • Ensure everyone moves to a safe location away from the forwarded for appropriate recycling. flames, heat, and smoke. 27. Do not allow metallic objects such as keys, coins, or screws 35.

  • Page 73: Battery Damage

    It is also important to regularly check your battery health. You should have it inspected regularly by your Authorized Specialized Retailer which has additional tools available and can also make sure you have the latest firmware installed. Abnormal behavior, e.g.,...

  • Page 74: Re-Install The Battery

    RE-INSTALL THE BATTERY 7.4. OPERATING INSTRUCTIONS 7.3.2. CHARGING THE BATTERY 7.4.1. Before charging the battery, make sure it is turned off. The Globe battery can be charged with the battery installed in or removed from the bicycle. Refer to the Installation instruction section for more information.
  • Page 75 (C). charging error has occurred. Immediately remove the charger from the charging socket and outlet and contact your Authorized Specialized Retailer. During charging and with the bicycle turned on, the motor does not give assistance.

  • Page 76: Charging The Battery Outside The Frame

    600 charging cycles or two years, whichever occurs first. be visible from the outside but can render the battery Replacement batteries can be purchased online at unsafe. www.specialized.com or from your Authorized Specialized Retailer.

  • Page 77: Hmi Display Charge Level

    HMI DISPLAY CHARGE LEVEL 7.5. USER MAINTENANCE INSTRUCTIONS 7.4.3. CLEANING 7.5.1. Always power off the bicycle, remove the battery, and remove the charger from the charge port and wall socket before cleaning the battery or bicycle. Use a dry or slightly damp cloth for cleaning the battery or bicycle frame.

  • Page 78: Battery Troubleshooting

    STORAGE following the above instructions, please visit your Authorized 7.6.2. Specialized Retailer. Don’t attempt to repair the system yourself. WARNING! When the battery is not in use for an extended period of time, store your battery separately from your WARNING! Do not modify or attempt to repair the e-bike bicycle in a dry, cool, and well-ventilated area.

  • Page 79: Disposal

    They must be disposed of in an environmentally friendly manner in accordance SBC-GB02 with the applicable regulations in your country or state. Ask your Authorized Specialized Retailer for information and any 46.8 Operating voltage applicable battery take-back program.

  • Page 80: Charger Technical Data

    Must be recycled or disposed of properly. Do not dispose of in fire or short circuit. to change. Specialized reserves the right to change the Do not drop or subject battery to excessive shocks. components at any time and without notice, including Do not expose battery to temperatures above 60 degrees Celsius.

  • Page 81: Bolt Size / Tools / Torque Specifications

    8.3. BOLT SIZE / TOOLS / TORQUE SPECIFICATIONS Fender mounting bolts front 2.5 mm hex / 7 mm flat (fender to strut mount) wrench The following is a summary of all Haul LT torque specifications. Fender mounting bolts front 5 mm hex TORQUE (fender to fork crown) LOCATION...

  • Page 82: Recommended Tire Pressure

    8.4. RECOMMENDED TIRE PRESSURE Quill stem 6 mm hex Proper tire pressure is critical for optimal performance. Tires with Quill stem faceplate 6 mm hex higher pressure will typically roll faster and provide less rolling 8 mm hex / 17 mm socket Rear accessory support resistance, but provide less traction.

  • Page 83: General Notes About Maintenance

    Authorized Specialized Retailer. WARNING! Failure to follow the instructions in this section...

  • Page 84: Replacement Parts And Accessories

    WARNING! Do not modify or attempt to repair the e-bike www.specialized.com. While registration is not required to take system except as indicated in this user manual. advantage of this Warranty, it will allow Specialized to provide you with better service in the future. 9.1. REPLACEMENT PARTS AND ACCESSORIES...
  • Page 85 Roval-branded wheels with WARRANTY AND FOR HOW LONG? Specialized within ninety (90) days from the date of original retail If you are the original retail purchaser, the following applies: purchase, Specialized will warrant the wheels for as long as the original retail purchaser owns the product.

  • Page 86: What Is Not Covered By This Warranty

    Helmet straps Sprockets before the replacement is provided unless otherwise agreed to Mouth port & hydration by Specialized in writing. You will not be charged for shipping the Bearings Stripped threads/bolts accessories Product to Specialized or receiving any replacement product, or for...

  • Page 87: Disclaimer Of Implied Warranties

    HOW DO I START THE WARRANTY PROCESS? The first step is to visit your nearest Authorized Specialized Retailer. Your retailer will inspect the Product and contact Specialized for next steps. Contact information for your nearest Authorized www.specialized.com. Specialized Retailer can be found on...
  • Page 88 SPECIALIZED BICYCLE COMPONENTS 0000190388 R3 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229...

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