Dover Hillphoenix HS Series Installation & Operation Manual
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Dover Hillphoenix HS Series Installation & Operation Manual

Dover Hillphoenix HS Series Installation & Operation Manual

R-290 single-deck merchandiser
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SINGLE-DECK MERCHANDISER
INSTALLATION & OPERATIONS MANUAL
Technical References ............................................... 2-11
General Information ..................................................... 12
Installation ..............................................................13-15
Case Connections ................................................... 16-17
Lighting & Power Supplies ......................................18-19
Pre-Power Checklist .................................................... 20
To ensure proper functionality and optimum performance, it is STRONGLY recommended that Hillphoenix specialty cases be installed/serviced by qualified tech-
nicians who have experience working with commercial refrigerated display merchandisers and storage cabinets. For a list of Hillphoenix-authorized installation/
service contractors, please visit our website at www.hillphoenix.com.
COMPONENT
HS SERIES (R-290)

Table of Contents

Airflow & Defrost .......................................................... 21
Case Cleaning .........................................................22-24
Troubleshooting ........................................................... 25
Safety Devices & Service .......................................26-27
Parts Ordering .............................................................. 28
Appendices
02/25

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  • Page 1: Table Of Contents

    SINGLE-DECK MERCHANDISER INSTALLATION & OPERATIONS MANUAL HS SERIES (R-290) Table of Contents Airflow & Defrost ............21 Technical References ..........2-11 Case Cleaning ............22-24 General Information ............. 12 Installation ..............13-15 Troubleshooting ............25 Case Connections ........... 16-17 Safety Devices & Service ........26-27 Lighting &...
  • Page 3 Important t Hillphoenix ® , the safety of our customers and employees, as well as the ongo- ing performance of our products, are top priorities. To that end, we include impor- tant warning messages in all Hillphoenix installation and operations handbooks, accompanied by an alert symbol paired with the word "DANGER", "WARNING", or "CAUTION".
  • Page 4 Revision History • new manual format_04/21 • technical references_01/23 • HS series R-290 and parts lists_04/23 • technical reference and compliance_02/25...

  • Page 5: Technical Reference

    TECHNICAL REFERENCE Self-Service Open Single-Deck Merchandiser HS-SC 2', 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) GENERAL NOTES: • "---" Indicates that the feature is not an option on this case model and/or the data is not yet available at this time. SHIPPING WEIGHT Case Weight HS-SC...

  • Page 6: System Requirements

    TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) SYSTEM REQUIREMENTS Minimum Maximum Case Case Case Total Circuit Overcurrent Height Depth Length Amps Ampacity Protection Volts Phase 40" 40 11/16" 4.75 40" 40 11/16" 6.18 40" 40 11/16"...

  • Page 7: Electrical Data

    TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) ELECTRICAL DATA High Efficiency Anti-Condensate Drain Fans Fans Pumps Fans 120 Volts 120 Volts 120 Volts Case Case Length Amps Watts Amps Watts Amps Watts 0.30 0.30 0.60 0.60 LIGHTING DATA...
  • Page 8 TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) CONDENSING UNIT DATA Condenser Fans Case Case Case Height Depth Length (Amps) (Amps) Qty Volts Phase BTUHs Refrig. Grams Amps Watts 40" 40 11/16" 2054 25.1 R290 0.43 40"...
  • Page 9 TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) LOAD LIMIT 9" [22.8 cm] 36 5/16" [92.2 cm] COMPRESSOR COMPARTMENT 37 3/16" [94.5 cm] ELECTRICAL RACEWAY (AIRFLOW FRONT TO BACK) 46" [116.8 cm] 1" [2.6 cm] POWER CORD WITH PLUG FRONT OF CASE TOEKICK...
  • Page 10 TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) LOAD LIMIT 9" [22.8 cm] 36 3/8" [92.3 cm] 25 9/16" [64.9 cm] COMPRESSOR COMPARTMENT ELECTRICAL RACEWAY (AIRFLOW FRONT TO BACK) 37" [93.8 cm] 46" [116.7 cm] POWER CORD WITH PLUG FRONT OF CASE 36 1/2"...
  • Page 11 TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) LOAD LIMIT 9" [22.7 cm] 30 15/16" [78.5 cm] 31 15/16" [81.1 cm] COMPRESSOR COMPARTMENT ELECTRICAL RACEWAY (AIRFLOW FRONT TO BACK) 40 11/16" [103.4 cm] 1" [2.6 cm] POWER CORD WITH PLUG FRONT OF CASE TOEKICK...
  • Page 12 TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 3', 4' & 6' (Bakery/Beverage/Cheese/Deli/Meat/Produce) LOAD LIMIT 9" [22.8 cm] 30 15/16" [78.5 cm] COMPRESSOR COMPARTMENT 22 1/8" [56.2 cm] ELECTRICAL RACEWAY (AIRFLOW FRONT TO BACK) 31 13/16" [80.9 cm] 40 11/16" [103.4 cm] POWER CORD WITH PLUG FRONT OF CASE 36 1/2"...
  • Page 13 TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3' & 4' (Bakery/Beverage/Cheese/Deli/Meat/Produce) LOAD LIMIT 9" [22.8 cm] 23 7/8" [60.6 cm] COMPRESSOR COMPARTMENT 24 13/16" [63.1 cm] ELECTRICAL RACEWAY (AIRFLOW FRONT TO BACK) 33 11/16" [85.5 cm] 1" [2.6 cm] POWER CORD WITH PLUG FRONT OF CASE TOEKICK...

  • Page 14: Technical References

    TECHNICAL REFERENCE Self-Service Open Multi-Deck Merchandiser HS-SC 2', 3' & 4' (Bakery/Beverage/Cheese/Deli/Meat/Produce) LOAD LIMIT 9" [22.8 cm] 30 7/8" [78.4 cm] COMPRESSOR COMPARTMENT ELECTRICAL RACEWAY 31 13/16" [80.8 cm] (AIRFLOW FRONT TO BACK) 40 11/16" [103.3 cm] 1" [2.6 cm] POWER CORD WITH PLUG FRONT OF CASE TOEKICK...

  • Page 15: General Information

    GENERAL INFORMATION hank you for choosing Hillphoenix for your food merchandising needs. This handbook contains important technical infor- mation and will assist you with the installation and operation of your new Hillphoenix specialty cases. By closely following the instructions, you can expect peak performance; attractive fit and finish; and long case life. We are always interested in your suggestions for improvements (e.g.

  • Page 16: Installation

    CASE INSTALLATION LOCATION the store floor to the proper staging area. First remove all crating then all sled runner, caster, and/or power cord This refrigerated display case has been designed for displaying shipping braces. (Dependent on case design.) and storing perishable food product. It is engineered for air- conditioned stores with a maximum ambient of 75°F and 55% relative humidity.
  • Page 17 CASE INSTALLATION ▲ � C A U T I O N These cases are not designed for excessive external weight. Do not walk on top or inside of cases. Doing so may result in case damage SUPPORTS and/or personal injury. LINE-UP &...
  • Page 18 CASE INSTALLATION Multi-Case settling in the case joint. 1. Remove any shelves (discard the shelf clips) and/or loose 7. Repeat steps 3-6 of this sequence for all remaining cases. items from the cases that may interfere with case joining. Be certain to properly level all cases. Keep all loose items as they will be used later in the instal- lation process.

  • Page 19: Case Connections

    CASE CONNECTIONS ELECTRICAL for full instructions on how to program the Carel electronic controller. Electrical hookups are made through the electrical raceway Access locations and/or R-290 compartment configurations which can be accessed by removing the lower panel to the compressor compartment. will vary based on case design.
  • Page 20 CASE CONNECTIONS Fig. 11 Lower panel power switch Fig. 12 Upper cornice light switch R-290 COMPRESSOR COMPARTMENT DIAGRAM Fan Guard Dissipater Pan Filter Dryer Condenser Fan Compressor Bracket Condenser Coil Pressure Switch High Side Access Compressor Condenser Bracket Note: Access locations and/or compartment configurations will vary based on case design.

  • Page 21: Lighting & Power Supplies

    LIGHTING & POWER SUPPLIES GENERAL LIGHTING INFORMATION nance for several years. Should a power supply need to be re- moved and/or replaced, turn off the power to the case before proceeding. Be certain to replace the power supply with genu- Hillphoenix cases are equipped with LED luminaires and fea- ine Hillphoenix parts or a comparable UL-listed Class-2 rated ture specially designed light reflectors in the cornice to improve...
  • Page 22 LIGHTING & POWER SUPPLIES ▲ � C A U T I O N Too much tension on the inner clamp rings while removing them from an LED light rod may cause CLAMP CLAMP breakage. Use only enough tension for removal. RING RING RING &...

  • Page 23: Pre-Power Checklist

    PRE-POWER CHECKLIST Before powering-up the case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and compliance with warranty terms. Have you thoroughly examined the case for shipping damage? (see pg. 12) Have you checked to ensure the case is horizontally level? (see pg.

  • Page 24: Airflow & Defrost

    AIRFLOW & DEFROST ▲ � AIRFLOW & PRODUCT LOAD C A U T I O N Hillphoenix cases provide maximum product capacity within the Proceed to the loading only once the display refrigerated air envelope. Please keep products within the ap- case has reached the proper temperature set- propriate load limit.

  • Page 25: Case Cleaning

    CASE CLEANING CASE CLEANING 2. To reach the fans and pressure plate first remove the base deck with help of the pre-drilled access lift supplied (Fig. 22). Note: It is recommended that more than one A periodic cleaning schedule should be established to maintain person lift the deck.
  • Page 26 CASE CLEANING ▲ � D A N G E R FLAMMABLE COIL COVER COIL COVER DANGER - Risk of Fire or Explosion. Flammable Refrigerant Used. Do Not Use Mechanical De- vices To Defrost Refrigerator. Do Not Puncture PRESSURE PLATE PRESSURE PLATE Refrigerant Tubing.

  • Page 27: Scheduled Maintenance Table

    CASE CLEANING Cleaning Condenser ing condition. To enhance safety, it is recommended that you always seek the advice of a specialized technician before The condensers used on the condensing units gather dust and carrying out any repair work. dirt and must be cleaned regularly. Under normal working con- ditions this task must be executed at least once a month using PARTS SUBJECT TO WEAR &...

  • Page 28: Troubleshooting

    TROUBLESHOOTING INSTRUCTIONS FOR PERSONNEL TABLE OF FAILURES AND SHOOTING In the Event of General Emergency PROBLEM POSSIBLE CAUSE SOLUTION Immediately inform those in the vicinity of the perceived dan- 1) the mains circuit ger, gesticulating if necessary; cut the electrical power to the breaker is set to OFF;...

  • Page 29: Safety Devices & Service

    SAFETY DEVICES & SERVICE SAFETY DEVICES DESCRIPTION OF DANGERS AND RISKS RESIDUAL ▲ � W A R N I N G Residual Dangers It is absolutely forbidden for the user to Dangers that have not been reduced/eliminated with the tamper with safety devices. Before using the safety measures adopted on the refrigerated case can never- refrigerated case check that mechanical safety theless be reduced/eliminated as long as users apply proper...
  • Page 30 SAFETY DEVICES & SERVICE REFRIGERANT • Ensure the system is sealed and leak checked • Evacuate system to a minimum 500 micron • Weigh in correct charge This piece of equipment uses a R-290 Refrigeration system. • Leak check the system again This equipment has been clearly marked on the serial tag the type of refrigerant that is being used.

  • Page 31: Parts Ordering

    PARTS ORDERING Contact the Service Parts Department at: 1-844-HPX-PART (1-844-479-7278) dfr-ia-parts@doverfoodretail.com Provide the following information about the part you are ordering: • Model number and serial number* of the case for which the part is intended. • Length of the part (if applicable). •...
  • Page 32 APPENDIX A1 ....................Wiring Information B1-B2 ................Carel Operating Instructions C1 ............Sporlan Pressure-Temperature Chart (R290) D1-D6 ......................Parts List...
  • Page 33 A1: WIRING DIAGRAM...
  • Page 34 B1: CAREL OPERATING INSTRUCTIONS +050004140 - rel. 1.6 - 28.10.2020 EASY (PJEZ* and PQEZ*) - controlli elettronici per unità statiche/ventilate a normale/bassa temperatura / electronic controller for static/ventilated normal/low temperature units Descrizione Tabella parametri Table of parameters PJEZ* e PQEZ* (mod. S, C, M, Y, X) rappresenta una gamma di regolatori elettronici a Parametro Min.
  • Page 35 B2: CAREL OPERATING INSTRUCTIONS Visualizzazione e funzioni Description: Descripción: PJEZ* et PQEZ* (modèles S, C, M, Y, X) constitue une gamme entière de régulateurs électronique à mi- PJEZ* y PQEZ* (modelos S, C, M, Y, X) representan una gama de reguladores electrónicos a micropro- Durante il normale funzionamento il controllo visualizza a display il valore della sonda impostata con il parametro /4 (=1 sonda croprocesseurs avec affichage LED realisée pour la gestion d’...
  • Page 36 C1: SPORLAN PRESSURE-TEMPERATURE CHART...
  • Page 37 D1: PARTS LIST (HS_46-1/2 H x 46 D_CLOSED_R-290) Cornice Case Top Interior End Panel Die Board Plex Die Board Front Toekick Condenser Air Intake Air Return Product Stop End Panel Trim End Panel End Toekick Insulated Drain Pan Outside Back Bottom Deck Inside Back Air Discharge...
  • Page 38 D2: PARTS LIST (HS_46-1/2 H x 46 D_OPEN_R-290) Cornice Case Top Interior End Panel Die Board Plex Plex Hardware Caster Die Board Condenser Air Intake Front Toekick Air Return Product Stop Bottom Deck End Panel Trim End Panel End Panel Plex Block Leg Support Insulated Drain Pan Outside Back...
  • Page 39 D3: PARTS LIST (HS_40 D x 40-11/16 D_CLOSED_R-290) Cornice Case Top Interior End Panel Die Board Plex Plex Hardware Die Board Front Toekick Condenser Air Intake Air Return Product Stop End Panel Trim End Panel End Panel Plex End Toekick Outside Back Insulated Drain Pan Bottom Deck...
  • Page 40 D4: PARTS LIST (HS_40 H x 40-11/16 D_OPEN_R-290) Cornice Case Top Interior End Panel Die Board Plex Plex Hardware Caster Die Board Condenser Air Intake Front Toekick Air Return Product Stop Bottom Deck End Panel Trim End Panel End Panel Plex Block Leg Support Insulated Drain Pan Outside Back...
  • Page 41 D5: PARTS LIST (HS_46-1/2 H X 33-11/16 D_CLOSED_R-290) Cornice Case Top Interior End Panel Die Board Plex Plex Hardware Die Board Front Toekick Condenser Air Intake Air Return Product Stop End Panel Trim End Panel End Panel Plex End Toekick Outside Back Insulated Drain Pan Bottom Deck...
  • Page 42 D6: PARTS LIST (HS_46-1/2 H X 40-11/16 D_CLOSED_R-290) Cornice Case Top Interior End Panel Die Board Plex Plex Hardware Die Board Front Toekick Condenser Air Intake Air Return Product Stop End Panel Trim End Panel End Panel Plex End Toekick Outside Back Insulated Drain Pan Bottom Deck...

  • Page 43: Limited Warranty

    Hill PHOENIX, Inc. Hereinafter Referred To As Manufacturer LIMITED WARRANTY GENERAL WARRANTY Manufacturer’s products are warranted to be free from defects in materials and workmanship under normal use and maintenance for fourteen months from date of shipment from manufacturer (the “Base Warranty Period”). In the event of a qualifying warranty claim, a new or rebuilt part to replace any defective part will be provided without charge.
  • Page 44 Warning Maintenance & Case Care When cleaning cases the following must be performed PRIOR to cleaning: To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case.

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