Dover Hillphoenix ORZ Installation & Operation Manual

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REACH-IN DOOR MERCHANDISER INSTALLATION & OPERATIONS MANUAL

ORZ

ORZH

ONRZ

(ALSO INCLUDES ONRZH)

General Information ....................................... 2

Case Installation ......................................... 3-5

Case Connections ...................................... 6-7

Pre-Power Checklist ........................................ 8

To ensure proper functionality and optimum performance, it is STRONGLY recommended that Hillphoenix display cases be installed/serviced

by qualified technicians who have experience working with commercial refrigerated display merchandisers and storage cabinets. For a list of

Hillphoenix-authorized installation/service contractors, please visit our Web site at www.hillphoenix.com.

COMPONENT

Airflow & Defrost ............................................ 9

Fans & Case Cleaning .................................. 10

Appendix ....................................................... 11

P053494A

V1.06

04/14

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Summary of Contents for Dover Hillphoenix ORZ

Page 1: Table Of Contents
REACH-IN DOOR MERCHANDISER INSTALLATION & OPERATIONS MANUAL ORZH ONRZ (ALSO INCLUDES ONRZH) Table of Contents General Information ........2 Airflow & Defrost ..........9 Case Installation ......... 3–5 Fans & Case Cleaning ........10 Case Connections ........6–7 Appendix ............11 Pre-Power Checklist ........
Page 2 REVISION HISTORY REV. DATE CHANGE DESCRIPTION AUTHOR V1.00 06/15/12 Initial manual release (new format) B. Moody V1.01 07/24/12 Added Non-Insulated Acrylic Partition installation instructions (Appendix L) B. Moody Updated 3-Phase Electric Defrost Wiring Diagram (Appendix E) V1.02 02/05/13 B. Moody V1.03 06/28/13 Added Parts List (Appendix H)
Page 3 IMPORTANT NOTICES iii PRECAUTIONARY NOTICES or used on a display case with a shelf lighting system, then Hillphoenix shall not be subject to any obligations or liabili- At Hillphoenix ® , the safety of our customers and employ- ties (whether arising out of breach of contract, warranty, ees, as well as the ongoing performance of our products, tort [including negligence], strict liability or other theories are top priorities.
Page 4: General Information
GENERAL INFORMATION hank you for choosing Hillphoenix display cases for your food merchandising needs. This handbook contains important technical information and will assist you with the installation and operation of your new display cases. By closely following the instructions, you can expect attractive fit and finish, peak performance, and long case life. We are always interested in your suggestions for improvements to Hillphoenix products and accessories—case design, technical documents, etc.
Page 5: Case Installation
CASE INSTALLATION FLOOR PREP COTTER 1. Ask the general contractor if your current copy of the building dimensions are the most recently issued. Also, ask for the points of reference from which you should take dimensions to locate the cases. 2.
Page 6 CASE INSTALLATION 7. Push the cases tightly together, then lightly bolt them together through the holes that are provided (Fig. 3). Tighten all the joining bolts until all margins are equal. Be careful not to over tighten. 8. Repeat steps 2-6 of this sequence for all remaining MASTER cases.
Page 7 CASE INSTALLATION ing on the case, install the external bumper joint on the Streamlyne bumper. Simply slide the joint over the bumper for either case-to-case or case-to-end joints. KICKPLATE RETAINER 5. Place the hook of the Streamlyne bumper on the lip of the master bumper bracket and rotate the bumper down while pushing it in (Fig.
Page 8: Case Connections
CASE CONNECTIONS REFRIGERATION There are three available refrigeration piping options: stan- dard, rear, and top-piping. Standard piping penetration is located at the front-right area of the case, fully visible in front of the fan plenum. Rear piping penetration is located at the rear-right area, consisting of a pre-cut access punch-out, exposing the foam material that must be penetrated prior to pipe join- ing (Fig.
Page 9 CASE CONNECTIONS PLUMBING The drain outlet is specially molded out of PVC material and is located in the front-center of the case for conve- nient access. The “P” trap, furnished with the case, is con- structed of schedule 40 PVC pipe (Fig. 13). Care should be given to ensure that all connections are water-tight and sealed with the appropriate PVC or ABS cement.
Page 10: Pre-Power Checklist
PRE-POWER CHECKLIST Before powering-up the case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and com- pliance with warranty terms. Have you thoroughly examined the case for shipping damage? (see pg.
Page 11: Airflow & Defrost
AIRFLOW & DEFROST AIR FLOW & PRODUCT LOAD defrost termination sensor will be mounted to the dump line—the sensor should always be mounted on the coil- It is important that you do not overload the food product side of the check valve or solenoid valve. For proper dis-play so that it impinges on the air flow pattern —...
Page 12: Fans & Case Cleaning
FANS & CASE CLEANING metal parts that are left on for long periods of time. We DANGER! recommend cleaning once a week. SHOCK HAZARD • To avoid shock hazard, be sure all electrical power is Always disconnect power to case when turned off before cleaning.
Page 13: Appendix 11
APPENDIX 11 A ........................... ORZ OPERATING DATA & CASE DIMENSIONS B ..........................ORZH OPERATING DATA & CASE DIMENSIONS C ..........................ONRZ OPERATING DATA & CASE DIMENSIONS D ..........................ONRZH OPERATING DATA & CASE DIMENSIONS E ..................................... ELECTRICAL WIRING F ..........................SPORLAN PRESSURE-TEMPERATURE CHART G ....................................
Page 14 A1 OPERATING DATA Electrical Data High Efficiency Tank Defrost Heaters Defrost Heaters Fans Heater (1-Phase) (3-Phase) 120 Volts 120 Volts 208 Volts 240 Volts 208 Volts 240 Volts Fans Doors Per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts Amps...
Page 15 CASE DIMENSIONS 41 7/16 in [105.2 cm] 24 in 64 3/8 in 27 in STREAMLYNE BUMPER OPTION [163.5cm] (Frame Height) 27 in 81 in 7 in 62 3/8 in [205.7 cm] 59 in [17.7 cm] [158.4 cm] [149.9 cm] 27 in (Door Height) 83 in [210.8 cm]...
Page 16 B1 OPERATING DATA ORZH Electrical Data High Efficiency Tank Defrost Heaters Defrost Heaters Fans Heater (1-Phase) (3-Phase) 120 Volts 120 Volts 208 Volts 240 Volts 208 Volts 240 Volts Fans Doors Per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts...
Page 17 CASE DIMENSIONS 41 7/16 in [105.2 cm] 24 in 27 in 68 3/8 in [173.6 cm] (Frame Height) 27 in STREAMLYNE BUMPER OPTION 63 in 85 1/16 in [160.1 cm] [216.0 cm] 66 3/8 in 27 in [168.6 cm] 7 in (Door Height) [17.7 cm] 87 in...
Page 18 C1 OPERATING DATA ONRZ Electrical Data High Efficiency Tank Defrost Heaters Defrost Heaters Fans Heater (1-Phase) (3-Phase) 120 Volts 120 Volts 208 Volts 240 Volts 208 Volts 240 Volts Fans Doors Per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts...
Page 19 CASE DIMENSIONS 34 5/8 in [88.0 cm] 64 3/8 in [163.5 cm] 20 in (Frame Height) 22 in STREAMLYNE BUMPER OPTION 62 3/8 in 59 in [158.4 cm] 81 in 22 in [149.9 cm] (Door Height) [205.7 cm] 7 in 22 in [17.7 cm] 83 in...
Page 20 D1 OPERATING DATA ONRZH Electrical Data High Efficiency Tank Defrost Heaters Defrost Heaters Fans Heater (1-Phase) (3-Phase) 120 Volts 120 Volts 208 Volts 240 Volts 208 Volts 240 Volts Fans Doors Per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts...
Page 21 CASE DIMENSIONS 34 5/8 in [88.0 cm] STREAMLYNE BUMPER OPTION 68 3/8 in 7 in [173.6 cm] [17.7 cm] (Frame Height) 22 in 22 in 1/2 BUMPER OPTION 66 3/8 in 63 in [168.6 cm] [160.0 cm] 85 in 22 in (Door Height) [215.9 cm] 7 7/8 in...
Page 22 ELECTRICAL WIRING WIRING IDENTIFICATION WIRE ID...
Page 23 ELECTRICAL WIRING ELECTRIC DEFROST: 1-PHASE...
Page 24 ELECTRICAL WIRING ELECTRIC DEFROST: 3-PHASE...
Page 25 ELECTRICAL WIRING ELECTRIC DEFROST: HOT GAS...
Page 26 SPORLAN PRESSURE-TEMPERATURE CHART...
Page 27 CASE TOP FASCIA If case top fascia is included for installation, secure the Install the provided case-to-case fascia joint trim with the front and rear fascia panels at the ends with the provided provided screws. Use the notched trim (Fig. 3) for bridg- Tek screws.
Page 28 PARTS ORDERING PARTS LIST...
Page 29 PARTS LIST Model ORZ, ORZH, ONRZ & ONRZH Location Part Descriptions Number Kickplate, Storm Grey Master Bumper, 3/4, 1/2, Featherstone, Smoke, White, French Vanilla, Black Lower Front Panel, Painted Custom Color (Not Shown) Color Band, Painted Custom Color or Stainless Deck Pan, Painted, Unpainted Wire Shelving, White, With or Without Covers Front Baffle, Aluminum...
Page 30 J1 SEISMIC BRACKETS CONSTRAINT BRACKET INSTALLATION The case constraint brackets can be installed in 2 ways. Option 1 can be used on multi-deck cases and uses an “L” bracket to attach the case to a vertical wall, as shown below. Option 2 can be used on multi- deck cases or on cases that do not have a canopy.
Page 31 SEISMIC BRACKETS 5” BRACKETS...
Page 32 J3 SEISMIC BRACKETS 7” BRACKETS...
Page 33 SEISMIC BRACKETS 11” BRACKETS...
Page 34 J5 SEISMIC BRACKETS 15” BRACKETS...
Page 35 Non Insulated Partition Installation Instructions L1 NON-INSULATED PARTITION INSTALLATION INSTRUCTIONS Use the following instructions to install Hillphoenix non insulated partitions. It is recommended that all shelves and deck pans from both sides of the partition be removed to avoid any potential damage or injury. Step 1: Mount the two vertical retainer brackets to the shelf standard (figures 1 & 2) using the supplied tek screws (8‐18x3/4). The rectangular cutouts in the retainers must align with the rectangular slots in the shelf standard. Vertical Retainer Bracket #1 should be located below the 3 slot from the top and Vertical Bracket #2 should be located above Figure 1: Top of Plexiglas Partition the 6 slot from the bottom. The grooves in the vertical retainer brackets must be centered on the case to case joint. The tek screws are to be drilled through the pre‐drilled holes in the retainer brackets as shown in figure 3. Note that the vertical and horizontal retainer brackets are identical. Step 2: Slide the Plexiglas partition into the vertical retainer brackets. Use the supplied retainer bolts and nuts (8‐32x1/2) to secure the Plexiglas partition to the vertical retainer brackets as shown in figure 3. Drill additional holes in the Plexiglas if the pre‐drilled holes in the Plexiglas do not line up Figure 2: Bottom of Plexiglas ...
Page 36 ELECTRONIC DISPLAY MODULES M1 The electronic display module (EDM) is installed within a protective enclosure (Fig. 1) and is initially secured to the top-rear area of the case. Unscrew the display module from this location. Fig. 3 Align with pre-cut holes and secure with screws If top fascia is not included, align the front of the display module flush to the front of the cornice (Fig.
Page 37 PEG HOOKS When a case merchandiser’s shelves are removed, air drifts back to the rear duct and swirls around, thus breaking the protective air envelope and allowing case air to mix with ambient store air (Fig. 1). When the shelves are present, air flows from the top and back, forming a protective barrier against the ambient store air (Fig.
Page 38 WARRANTY HEREINAFTER REFERRED TO AS MANUFACTURER FOURTEEN MONTH WARRANTY. MANUFACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT. A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE, PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER.
Page 39 Warning Servicing & Case Care When servicing or cleaning cases, observe the following procedures to avoid case damage or injury: Be certain that all electricity to the case is turned off before servicing or cleaning to avoid electrical shock. In some cases, more than one switch may need to be turned off to completely de-energize the case.

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