Dover Hillphoenix PF-48-R Installation & Operation Manual
Dover Hillphoenix PF-48-R Installation & Operation Manual

Dover Hillphoenix PF-48-R Installation & Operation Manual

Multi-deck merchandiser

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MULTI-DECK MERCHANDISER
INSTALLATION & OPERATIONS MANUAL
BAKERY/BEVERAGE/CHEESE/DELI
Technical References .......................................2-17
General Information .............................................18
Installation ..................................................... 19-20
Case Connections ................................................21
Lighting & Power Supplies ............................. 22-23
To ensure proper functionality and optimum performance, it is STRONGLY recommended that Hillphoenix specialty cases be installed/serviced by qualifi ed tech-
nicians who have experience working with commercial refrigerated display merchandisers and storage cabinets. For a list of Hillphoenix-authorized installation/
service contractors, please visit our website at www.hillphoenix.com.
PF-48-R/PF-51-R/
PF-54-R/PF-72-R

Table of Contents

Pre-Power Checklist ............................................24
Airfl ow & Defrost ..................................................25
Case Cleaning ................................................ 26-27
Parts Ordering ......................................................28
Appendices
11/21

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Summary of Contents for Dover Hillphoenix PF-48-R

  • Page 1: Table Of Contents

    MULTI-DECK MERCHANDISER INSTALLATION & OPERATIONS MANUAL PF-48-R/PF-51-R/ PF-54-R/PF-72-R BAKERY/BEVERAGE/CHEESE/DELI Table of Contents Technical References ........2-17 Pre-Power Checklist ..........24 General Information ..........18 Airfl ow & Defrost ..........25 Installation ............. 19-20 Case Cleaning ..........26-27 Case Connections ..........21 Parts Ordering ............28 Appendices Lighting &...
  • Page 3 LIABILITY NOTICE For Cases with Shelf Lighting Systems Hillphoenix does NOT design any of its shelf lighting systems or any of its display cases with shelf lighting systems for direct or indirect exposure to water or other liquids. The use of a misting system or water hose on a display case with a shelf lighting system, resulting in the direct or indirect exposure of the lighting system to water, can lead to a number of serious issues (including, without limitation, electrical failures, fi...
  • Page 4 Important ® t Hillphoenix , the safety of our customers and employees, as well as the ongo- ing performance of our products, are top priorities. To that end, we include impor- tant warning messages in all Hillphoenix installation and operations handbooks, accompanied by an alert symbol paired with the word "DANGER", "WARNING", or "CAUTION".
  • Page 5 Revision History • new manual format_11/21...
  • Page 6: Technical References

    TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-48-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) GENERAL NOTES: • "---" Indicates that the feature is not an option on this case model and/or the data is not yet available at this time. •...
  • Page 7 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-48-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) ELECTRICAL DATA High Efficiency Anti-Condensate Drain Optional Defrost Fans Fans Heaters Heaters Fans 120 Volts 120 Volts 120 Volts 208 Volts Case Length Case Amps Watts Amps Watts Amps...
  • Page 8 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-48-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) LOAD LIMIT LOAD LIMIT 19 5/16" [49.1 cm] 19 5/16" [49.1 cm] 10" 10" 16" 16" 30" [76.3 cm] 30" [76.3 cm] ELECTRICAL RACEWAY ELECTRICAL RACEWAY 3 5/16"...
  • Page 9 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-48-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) LOAD LIMIT LOAD LIMIT 19 5/16" [49.1 cm] 19 5/16" [49.1 cm] 10" 10" 16" 16" 32" [81.3 cm] 32" [81.3 cm] ELECTRICAL RACEWAY 3 5/16" [8.5 cm] ELECTRICAL RACEWAY 3 5/16"...
  • Page 10 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-51-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) GENERAL NOTES: • "---" Indicates that the feature is not an option on this case model and/or the data is not yet available at this time. •...
  • Page 11 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-51-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) ELECTRICAL DATA High Efficiency Anti-Condensate Drain Optional Defrost Fans Fans Heaters Heaters Fans 120 Volts 120 Volts 120 Volts 208 Volts Case Length Case Amps Watts Amps Watts Amps...
  • Page 12 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-51-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) LOAD LIMIT LOAD LIMIT 19 5/16" [49.1 cm] 19 5/16" [49.1 cm] 10" 10" 16" 16" 30" [76.3 cm] 30" [76.3 cm] ELECTRICAL RACEWAY 3 5/16" [8.5 cm] ELECTRICAL RACEWAY 3 5/16"...
  • Page 13 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-51-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) LOAD LIMIT LOAD LIMIT 19 5/16" [49.1 cm] 19 1/4" [48.9 cm] 10" 10" 16" 16" 32" [81.3 cm] 32" [81.3 cm] ELECTRICAL RACEWAY ELECTRICAL RACEWAY 3 5/16"...
  • Page 14 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-54-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) GENERAL NOTES: • "---" Indicates that the feature is not an option on this case model and/or the data is not yet available at this time. •...
  • Page 15 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-54-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli/Meat) ELECTRICAL DATA High Efficiency Anti-Condensate Drain Optional Defrost Fans Fans Heaters Heaters Fans 120 Volts 120 Volts 120 Volts 208 Volts Case Length Case Amps Watts Amps Watts Amps...
  • Page 16 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-54-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) LOAD LIMIT LOAD LIMIT 19 5/16" [49.0 cm] 19 5/16" [49.0 cm] 10" 10" 16" 16" 18" 18" 30" [76.3 cm] 30" [76.3 cm] ELECTRICAL RACEWAY 3 5/16"...
  • Page 17 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-54-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) LOAD LIMIT LOAD LIMIT 19 5/16" [49.0 cm] 19 5/16" [49.0 cm] 10" 10" 16" 16" 18" 18" ELECTRICAL RACEWAY 3 5/16" [8.4 cm] ELECTRICAL RACEWAY 3 5/16"...
  • Page 18 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-72-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) GENERAL NOTES: • "---" Indicates that the feature is not an option on this case model and/or the data is not yet available at this time. •...
  • Page 19 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-72-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) ELECTRICAL DATA High Efficiency Anti-Condensate Drain Optional Defrost Fans Fans Heaters Heaters Fans 120 Volts 120 Volts 120 Volts 208 Volts Case Length Case Amps Watts Amps Watts Amps...
  • Page 20 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-72-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) 19 5/16" [49.1 cm] 19 5/16" [49.1 cm] LOAD LIMIT LOAD LIMIT 10" 10" 12" 12" 14" 14" 18" 18" 30" [76.3 cm] 30" [76.3 cm] ELECTRICAL RACEWAY ELECTRICAL RACEWAY 3 5/16"...
  • Page 21 TECHNICAL REFERENCE Self-Service Open Muti-Deck Merchandiser PF-72-R 4', 6', 8', 10' & 12' (Bakery/Beverage/Cheese/Deli) 19 5/16" [49.1 cm] 19 5/16" [49.1 cm] LOAD LIMIT LOAD LIMIT 10" 10" 12" 12" 14" 14" 18" 18" 32" [81.3 cm] 32" [81.3 cm] ELECTRICAL RACEWAY 3 5/16"...
  • Page 22: General Information

    GENERAL INFORMATION hank you for choosing Hillphoenix for your food merchandising needs. This handbook contains important technical infor- mation and will assist you with the installation and operation of your new Hillphoenix specialty cases. By closely following the instructions, you can expect peak performance; attractive fit and finish; and long case life. We are always interested in your suggestions for improvements (e.g.
  • Page 23: Installation

    CASE INSTALLATION LOCATION ports as this will help ensure that the case is not settling over time. This refrigerated display case has been designed for displaying 7. Locate horizontal support positions along the chalk line and storing perishable food product. It is engineered for air- (Fig.
  • Page 24 CASE INSTALLATION of the case (under cross support), and lower the horizontal support on to the shim packs. Repeat on the other end of the case. ▲ W A R N I N G Be certain that your hands and feet are out of the way before lowering the case.
  • Page 25: Case Connections

    CASE CONNECTIONS REFRIGERATION downhill slope as possible and avoid long runs of drain lines. Do not install condensate drains in contact with non-insulated Refrigeration connections will be made through the refrigera- suction lines in order to prevent condensate from freezing. tion stub up location on the customer left side of the case.
  • Page 26: Lighting & Power Supplies

    LIGHTING & POWER SUPPLIES GENERAL LIGHTING INFORMATION need for any signifi cant maintenance for several years. Should a power supply need to be removed and/or replaced, turn off the power to the case before proceeding. Be certain to replace Hillphoenix cases are equipped with LED luminaires and fea- ture specially designed light reflectors in the cornice to improve the power supply with genuine Hillphoenix parts or a compa- rable UL-listed Class-2 rated regulated 24V DC power supply...
  • Page 27 LIGHTING & POWER SUPPLIES ▲ C A U T I O N Too much tension on the inner clamp rings while removing them from an LED light rod may cause CLAMP breakage. Use only enough tension for removal. RING RING & CLAMP Fig.
  • Page 28: Pre-Power Checklist

    PRE-POWER CHECKLIST Before powering-up the case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and compliance with warranty terms. Have you thoroughly examined the case for shipping damage? (see pg. 18) Have you checked the vertical plumb of the case? The horizontal level? (see pg.
  • Page 29: Airflow & Defrost

    AIRFLOW & DEFROST AIRFLOW & PRODUCT LOAD Appendix C1). 3. Finally, subtract the converted temperature reading from Hillphoenix cases provide maximum product capacity within the the actual temperature reading for superheat setting. refrigerated air envelope. Please keep products within the ap- propriate load limit.
  • Page 30: Case Cleaning

    CASE CLEANING CASE CLEANING provided lift handles (Fig. 14). There are hinges shared between the pressure plate and coil covers. Note: It is recommended that more than one person lift the pres- A periodic cleaning schedule should be established to maintain proper sanitation, insure maximum operating efficiency, and sure plate.
  • Page 31 CASE CLEANING 3. Carefully, without bending the sheet metal cover, with the ▲ W A R N I N G use of the handles provided, gently slide the coil cover with the pressure plate assembly forward to expose the Exercise extreme caution when working in a case evaporator coil.
  • Page 32: Parts Ordering

    PARTS ORDERING Contact the Service Parts Department at: 1-844-HPX-PART (1-844-479-7278) dfr-ia-parts@doverfoodretail.com Provide the following information about the part you are ordering: • Model number and serial number* of the case for which the part is intended. • Length of the part (if applicable). •...
  • Page 33 APPENDIX A1 ....................Wiring Information B1-B3 ................Dixell Operating Instructions C1 ..............Sporlan Pressure-Temperature Chart D1-D4 ......................Parts List...
  • Page 34 A1: WIRING DIAGRAM...
  • Page 35 B1: DIXELL OPERATING INSTRUCTIONS dIXEL Operating Manual 1592020130 DIGITAL CONTROLLER 6. FRONT PANEL COMMANDS XR03CX – XR04CX To display target set point, in programming mode it selects a parameter confirm operation 1. CONTENTS To start a manual defrost Contents __________________________________________________________________________ 1 General warnings ___________________________________________________________________ 1 programming mode...
  • Page 36 B2: DIXELL OPERATING INSTRUCTIONS dIXEL Operating Manual 1592020130 Hy Differential: (0,1°C 25°C) Intervention differential for set point. Compressor Cut IN is SET as the external digital input is disabled again. With the door open, the high and low temperature alarms are disabled.
  • Page 37 B3: DIXELL OPERATING INSTRUCTIONS dIXEL Operating Manual 1592020130 Protection: IP20; Frontal protection: IP65 Start defrost delay 0 ÷ 99 min. Connections: Screw terminal block 2,5 mm wiring. Power supply: according to the model: 12Vac/dc, ±10%; 24Vac/dc, ±10%; 230Vac 10%, 50/60Hz, Display during defrost rt –...
  • Page 38 C1: SPORLAN PRESSURE-TEMPERATURE CHART...
  • Page 39 D1: PARTS LIST (PF-R-48H-42D) Cornice Case Top Price Tag Molding Interior End Panel Die Board Plex Die Board Front Toekick Air Return Product Stop Insulated Drain Pan End Panel Trim End Panel End Toekick Electrical Raceway Outside Back Bottom Deck Adjustable Shelf Bracket Shelf Standard Inside Back...
  • Page 40 D2: PARTS LIST (PF-R-51H-42D) Cornice Case Top Price Tag Molding Interior End Panel Die Board Plex Die Board Front Toekick Air Return Product Stop Insulated Drain Pan End Panel Trim End Panel End Toekick Electrical Raceway Outside Back Bottom Deck Adjustable Shelf Bracket Shelf Standard Inside Back...
  • Page 41 D3: PARTS LIST (PF-R-54H-42D) Cornice Case Top Price Tag Molding Interior End Panel Die Board Plex Die Board Front Toekick Air Return Product Stop Insulated Drain Pan End Panel Trim End Panel End Toekick Electrical Raceway Outside Back Bottom Deck Shelf Standard Adjustable Shelf Bracket Inside Back...
  • Page 42 D4: PARTS LIST (PF-R-72H-42D) Cornice Case Top Price Tag Molding Interior End Panel Die Board Plex Die Board Front Toekick Air Return Product Stop Insulated Drain Pan End Panel Trim End Panel End Toekick Electrical Raceway Outside Back Bottom Deck Adjustable Shelf Bracket Shelf Standard Inside Back...
  • Page 43 Hill PHOENIX, Inc. Hereinafter Referred To As Manufacturer LIMITED WARRANTY GENERAL WARRANTY Manufacturer’s products are warranted to be free from defects in materials and workmanship under normal use and maintenance for fourteen months from date of shipment from manufacturer (the “Base Warranty Period”). In the event of a qualifying warranty claim, a new or rebuilt part to replace any defective part will be provided without charge.
  • Page 44 Warning Maintenance & Case Care When cleaning cases the following must be performed PRIOR to cleaning: To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case.

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