Panasonic KV-S4065CL Service Manual
Panasonic KV-S4065CL Service Manual

Panasonic KV-S4065CL Service Manual

High speed color scanner
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High Speed Color Scanner
KV-S4065CL
Model No.
KV-S4065CW
KV-S4065CWCN
KV-S4085CL
KV-S4085CW
KV-S4085CWCN
© 2008 Panasonic Communications Co., Ltd.
All rights reserved. Unauthorized copying and distri-
bution is a violation of law.
Order Number KM70804376CE
Category Number G14

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Summary of Contents for Panasonic KV-S4065CL

  • Page 1 Order Number KM70804376CE Category Number G14 High Speed Color Scanner KV-S4065CL Model No. KV-S4065CW KV-S4065CWCN KV-S4085CL KV-S4085CW KV-S4085CWCN © 2008 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distri- bution is a violation of law.
  • Page 2 12.21. DRIVE Board -------------------------------------------- 211 5.2. Rollers------------------------------------------------------- 19 12.22. AFE (F) Board, AFE (B) Board---------------------- 216 5.3. Boards ------------------------------------------------------ 20 12.23. LED DRIVE Board (Only for KV-S4065CL / 6 MECHANICAL FUNCTION ------------------------------------ 21 S4065CW Series) -------------------------------------- 220 6.1. Paper Feed...
  • Page 3 14.4. Main Chassis -------------------------------------------- 247 14.5. Packing---------------------------------------------------- 253 14.6. Tool--------------------------------------------------------- 254 15 REPLACEMENT PARTS LIST ----------------------------- 255 15.1. CONTROL Board--------------------------------------- 255 15.2. RELAY (LOWER) Board ------------------------------ 281 15.3. RELAY (UPPER) Board------------------------------- 284 15.4. DOUBLE FEED DETECTOR L Board ------------ 288 15.5.
  • Page 4: General Precautions

    1 GENERAL PRECAUTIONS 1.1. Safety Precautions 1. Before servicing, unplug the power cord to prevent electrical shock hazard. 2. When replacing parts, use only manufacture’s recommended components for safety. 3. Check the condition of power cord. Replace if wear or damage is evident. 4.
  • Page 5: For Service Technicians

    1.4. For Service Technicians ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help to prevent recurring malfunctions. 1. Cover the plastic parts with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4.
  • Page 6: Specifications

    2 SPECIFICATIONS 2.1. KV-S4085CL/ S4085CW Series Item Model No. KV-S4085CL Series KV-S4085CW Series Scanner Scanning Face Duplex Scanning Method CIS (Contact-type color image sensor) for Front and Back sides Scanning Width 227 mm (9.0 in.) 302 mm (11.9 in.) Black & White: 80 ppm / 160 ipm (A4, 200 dpi, Portrait) Readout Speed Color (JPEG): 80 ppm / 160 ipm (A4, 200 dpi, Portrait) Resolution...
  • Page 7 Note: : KV-S4085CL Series Model Area Serial No. Power Cord KV-S4085CL A00 xxxx 1001 For 100 to 120 V KV-S4085CL-U Europe A26 xxxx 1001 For 220 to 240 V Note: : KV-S4085CW Series Model Area Serial No. Power Cord KV-S4085CW 999 xxxx 1001 For 100 to 120 V KV-S4085CW-U...
  • Page 8 2.2. KV-S4065CL/ S4065CW Series Item Model No. KV-S4065CL Series KV-S4065CW Series Scanner Scanning Face Duplex Scanning Method CIS (Contact-type color image sensor) for Front and Back sides Scanning Width 227 mm (9.0 in.) 302 mm (11.9 in.) Black & White: 60 ppm / 120 ipm (A4, 200 dpi, Portrait)
  • Page 9 Note: : KV-S4065CL Series Model Area Serial No. Power Cord KV-S4065CL A02 xxxx 1001 For 100 to 120 V KV-S4065CL-U Europe A32 xxxx 1001 For 220 to 240 V Note: : KV-S4065CW Series Model Area Serial No. Power Cord KV-S4065CW...
  • Page 10: Component Identification

    3 COMPONENT IDENTIFICATION Name of Each Part 3.1.
  • Page 11: Control Panel

    3.2. Control Panel...
  • Page 12: Installation

    4 INSTALLATION 4.1. Minimum Space Requirements Be sure to maintain the recommended space requirements for proper ventilation. Fig.4.1.1 Dimensions for proper ventilation Note: Before using scanner How to loosen the Transportation Screw (wing bolt) 1. Open the Pre-imprinter Door. 2. Loosen the Transportation Screw, and then confirm that the Front Door can be opened.
  • Page 13: Dimm Module Extension

    Note 1: If configurations requiring a lot of memory (high resolution, color mode, etc.) are used with KV-S4065CL/S4065CW/S4085CL/S4085CW Series, the scanning will be suspended intermittently while the data is being transferred to the computer. As a result, the images may be disrupted slightly due to the effect of suspending the scanning.
  • Page 15: Installing Dimm Modules

    4.3. Installing DIMM Modules 1. Remove the Right Cover. (See 8.2.1.) 2. Remove the screw (a), screw (b), and 2 screws (c) from the back. (See 8.4.1-(2).) 3. Remove the screw from the right. (See 8.4.1-(3).) 4. Release the connector wires from the 3 wire clamps. (See 8.4.1-(4).) 5.
  • Page 16: Connecting The Scanner To A Personal Computer

    4.4. Connecting the Scanner to a Personal Computer Connect the accessories’ Power Cord and USB cable to the back of the unit. Note: 1. Power Cord shown on the above figure is for AC 100-120 V. Caution: 1. Only use the Power Cord and USB Cable enclosed in this scanner. 2.
  • Page 17: System Requirements

    4.5. System Requirements When using the scanner, the minimum system requirements are as follows. Computer IBM PC/AT or compatible machine with a CD-ROM drive ® ™ Intel Core 2 Duo, 1.8 GHz or higher ® ® ® Windows 2000, Windows XP (64 bit Edition is not supported.), Windows Vista Interface USB 2.0...
  • Page 18: Sectional Views

    5 SECTIONAL VIEWS 5.1. CIS and Motors CIS (F) Separation Motor Paper Feed Motor Conveyor Motor CIS (B) DFP Pressure Motor Hopper Motor...
  • Page 19 5.2. Rollers Drive Roller 4 Drive Roller 5 Exit Roller Drive Roller 3 Drive Roller 2 Roller Pressure Sensor Drive Roller 1 DFP Roller * Separation Roller * Paper Feed Roller Note: * Each of Separation Roller and Paper Feed Roller consists of 2 rollers.
  • Page 20 5.3. Boards RELAY (UPPER) Board POST-IMPRINTER DOOR Board SLIP DETECTOR SENSOR RELAY Board POWER Board PANEL Board EXIT SENSOR Board POINTER Board Front Door Switch PAPER JAM SENSOR Board * DOUBLE FEED DETECTOR R Board DOUBLE FEED DETECTOR LCR Board Double Feed Detector L (G) DOUBLE FEED DETECTOR C Board Double Feed Detector C (G)
  • Page 21: Mechanical Function

    6 MECHANICAL FUNCTION 6.1. Paper Feed Mechanism-1 (In case of scanning standard or thin paper in the Auto mode) 1. When documents are set on the Hopper and the scanning command is issued from PC, the Hopper rises and the documents are brought into contact with Paper Feed Roller.
  • Page 22 6.2. Paper Feed Mechanism-2 (In case of scanning thick paper on the Auto- Feed mode) 1. When documents are set on the Hopper and the scanning command is issued from PC, the Hopper rises and the documents are brought into contact with Paper Feed Roller. 2.
  • Page 23 6.3. Pressure Detection of Paper Feed Roller When the scanner lifts up the Hopper, the Hopper will come into contact with the Paper Feed Roller. The contact with the roller will push the Roller Holder Unit upward. This pressure will bring the Beam into contact with the Pin (for the Roller Pressure Sensor), which distorts the Beam at a point.
  • Page 24: Adf Mechanism

    6.4. ADF Mechanism When the DFP Pressure Motor is driven, the DFP Adjustment Shaft will turn around based on the motor gear's rotation. The cam will increase the pressure of the DFP Press Plate as the cam attached to the DFP Adjustment Shaft turns around and moves up in small increments.
  • Page 25 6.5. Slip Detection of Paper Feed Block Slip Detect Sensor Roller (1) is coaxially-arranged with the Paper Feed Roller. And Slip Detect Sensor Roller (2) is arranged between the Paper Feed Roller and Separation Roller. When performing document feed, the sensor rollers rotate so that each sensor circuit monitors whether the on-off cycle is within a certain amount of time determined by the scanner’s specifications.
  • Page 26: Hopper Mechanism

    6.6. Hopper Mechanism When the Hopper Motor is driven, the Hopper Drive Gear will rotate based on the motor gear's rotation. This rotation enables the Drive Rucks to slide to the both ends or the center, which allows the Arm Keepers on both sides to lift up or down.
  • Page 27: Maintenance Chart

    7 MAINTENANCE 7.1. Maintenance Chart C: Clean R:Replace (x 1000 sheets) Description Part Reference 80 - 360 380 400 Section Paper Feed Roller Sec. 14.3 Clean each part every 20,000 sheets' scanning. Separation Roller Sec. 14.3 DFP Roller Sec. 14.4 Drive Roller 1 Sec.
  • Page 28: Cleaning Preparation

    7.2. Cleaning 7.2.1. Preparation Before cleaning, make sure to turn off the scanner.
  • Page 29 7.2.2. Cleaning-1 (Main) Following the instructions in figures Fig.7.2.2-1, Fig.7.2.2-2, and Fig.7.2.2-3 below, wipe or blow off dust from the surface of the following parts in order to maintain high scanning performance. Note: After cleaning the Paper Feed Roller, Separation Roller, and DFP Roller, execute “Clear Counter for cleaning roller”...
  • Page 30 Note 2: How to clean sensors (detectors) Remove the brush from the accessory Blower and blow off the dust with the blower. Note 3: In case that a scanning problem on the image quality (line) or on the performance of conveying still occurs, with a vacuum cleaner, remove any staples and paper dust inside and outside the scanning glass, being careful not to scratch the glass surface or its surroundings.
  • Page 32 Note: After cleaning the above Paper Feed Roller, Separation Roller, and DFP Roller, execute “Clear Counter for cleaning roller” with Service Utility. (See 9.3.4.)
  • Page 33 7.2.3. Cleaning-2 (Others) When an Exit Sensor error has still occurred, clean the sensor with the following procedure. 7.2.3.1. Exit Sensor (Board) (1) Remove the Exit Plate. (See 8.3.15.) (2) Blow off the dust on the surface of the Exit Sensor with the accessory blower.
  • Page 34: Replacing Limited Life Parts

    7.3. Replacing Limited Life Parts 7.3.1. Replacing Paper Feed Roller (1) Turn off the scanner. (2) Remove the current Paper Feed Roller. (See 8.3.20.) (3) Open the optional Roller Exchange Kit (KV-SS033), and then take out a new Paper Feed Roller. (4) Install the Paper Feed Roller to both sides of the roller shaft until it clicks into place, while releasing the tip of the lever on the roller.
  • Page 35 7.3.3. Replacing DFP Roller (1) Turn off the scanner. (2) Remove the current DFP Roller. (See 8.3.8.) (3) Open the optional Roller Exchange Kit (KV-SS033), and then take out a new DFP Roller. (4) Install the new DFP Roller with the groove of its shaft that is located on the right, as seen from the front.
  • Page 36: Disassembly Flowchart

    8 DISASSEMBLY INSTRUCTIONS 8.1. Disassembly Flowchart The flowchart indicates disassembly sequence for the Exterior, Mechanical parts, Unit Components, and Circuit Board assemblies. When reassembling, perform the steps in the reverse order unless otherwise instructed in Reassembling Notes. Note: Disassembly flowchart explanation * This sample flowchart shows that, to disassemble C, the procedures 1 and 2 must be performed first before proceeding to the procedure 3.
  • Page 39: Right Cover

    8.2. Exterior and Hopper Block 8.2.1. Right Cover (1) Remove the 2 screws. (2) Open the Front Door and Post-imprinter Door. (3) Push down the 3 locking sections to release the Right Cover with Panel Cover.
  • Page 40: Left Cover

    (4) Release the hook to remove the Panel Cover from the Right Cover. (5) Remove the connector to the Panel Cover to release the Right Cover from the scanner. 8.2.2. Left Cover (1) Remove the 2 screws (a) and 1 screw (b).
  • Page 41 (2) Open the Front Door and Post-imprinter Door. (3) Open the Straight Path Tray. (4) Push down the 3 locking sections to release the Left Cover from the scanner.
  • Page 42 8.2.3. Post-imprinter Door (Imprinter Cover) (1) Open the Post-imprinter Door. (2) Remove the Post-imprinter Door while releasing the guide on each side of the door from the scanner in the direction of the arrows. 8.2.4. Straight Path Tray (Rear Straight Path Tray) (1) Open the Straight Path Tray.
  • Page 43 8.2.6. Rear Cover (1) Remove the Right Cover. (See 8.2.1.) (2) Remove the Left Cover. (See 8.2.2.) (3) Remove the Post-imprinter Door. (See 8.2.3.) (4) Remove the Straight Path Tray. (See 8.2.4.) (5) Remove the 6 screws. (6) Pull the Rear Cover backward, while releasing the 2 hooks on both lower sides to remove the cover.
  • Page 44 (3) Remove the screw from the right. (4) Release the 1 locking section, and then pull the Right Hopper Cover forward. 8.2.9. Front Hopper Cover (1) Remove the Left Cover. (See 8.2.2.) (2) Remove the Right Hopper Cover. (See 8.2.8.) (3) Release the hook on each side, and then pull the Front Hopper Cover forward.
  • Page 45 8.2.10. Hopper Plate (1) Remove the Front Hopper Cover. (See 8.2.9.) (2) Remove the screw from each Lift Guide on each side. (3) After releasing the hooks inside the Hopper Plate, lift the plate in the direction of the arrow to remove it. (4) Remove the screw with FG cable.
  • Page 46: Paper Sensor

    8.2.11. Paper Sensor (1) Remove the Hopper Plate. (See 8.2.10.) (2) Remove the screw to release the Paper Sensor with plate from the Hopper Plate. (3) Remove the screw. 8.2.12. Hopper Motor (1) Remove the Hopper Plate. (See 8.2.10.) (2) Remove the 2 screws, and then disconnect the connector to the Hopper Motor.
  • Page 47: Front Cover

    8.2.13. Front Cover (1) Open the Pre-imprinter Door. (2) Remove the 2 screws. (3) Pull the Front Cover forward while lifting it slightly. 8.2.14. Top Cover (1) Remove the Right Cover. (See 8.2.1.) (2) Remove the Left Cover. (See 8.2.2.) (3) Remove the Stacker (Pre-imprinter Door).
  • Page 48 (7) Release the 2 hooks, and then remove the Top Cover, lifting it slightly so as not to bring it into contact with the Transportation Screw.
  • Page 49 8.2.15. Arm Keeper (1) Remove the Hopper Plate. (See 8.2.10.) (2) Remove the 4 screws from the Arm Keepers.
  • Page 50: Mechanical Block

    8.3. Mechanical Block 8.3.1. Drive Belt (1) Remove the Left Cover. (See 8.2.2.) (2) Loosen the screw (a) and screw (b). (3) Slide down the spring until it goes, and then tighten the screw (a). (4) Remove the Drive Belt. Note: BELT LAY-OUT...
  • Page 51: Conveyor Belt

    8.3.2. Conveyor Belt (1) Remove the Left Cover. (See 8.2.2.) (2) Loosen the screw (a) and screw (b). (3) Slide the spring in the direction of the arrow until it goes, and then tighten the screw (a) and screw (b). (4) Remove the Conveyor Belt.
  • Page 52 8.3.3. Conveyor Lower 3 (1) Remove the Rear Cover. (See 8.2.6.) (2) Remove the Top Cover. (See 8.2.14.) (3) Remove the screw on each side.
  • Page 53 8.3.4. Image Sensor Cover (B) Caution The Image Sensor Cover (B) and its surroundings may be hot after scanning a lot of documents continuously. Be sure to allow the inside of the scanner to cool down before performing any maintenance or coming in contact with the inside of the unit.
  • Page 54 8.3.6. Reference Plate (F) (1) Remove the Conveyor Lower 2. (See 8.3.5.) (2) Pull the Lever of the Reference Plate (F) in the direction of the arrow (2), releasing the tip of the Lever in the direction of the arrow (1). (3) Unlock the Reference Plate (F) from the notched hole and remove the plate longer than Reference Plate (B) located at the upper.
  • Page 55 8.3.8. DFP Roller (1) Open the DFP Roller Cover. (2) Remove the DFP Roller. 8.3.9. Conveyor Lower 1 Assembly (1) Remove the Drive Rollers 1 and 2. (See 8.3.7.) (2) Remove the DFP Roller. (See 8.3.8.) (3) Remove the screw (a) and screw (b) with washer. (4) Disconnect the 2 connectors to release the Conveyor Lower 1 Assembly from the scanner.
  • Page 56 8.3.10. DFP Pressure Motor (1) Remove the Conveyor Lower 1 Assembly. (See 8.3.9.) (2) Remove the screw (a) and then release the DFP Pressure Motor (with plate) from the scanner. (3) Remove the 2 screws and disconnect the connector.
  • Page 57 8.3.11. Conveyor Motor (1) Remove the DFP Pressure Motor. (See 8.3.10.) (2) Release the motor cable wires from the clamp, and then disconnect the connector to the Conveyor Motor. (3) Remove the 2 screws and Conveyor Motor. Note: The plate-spring for Reference Plate (F) will be also removed by performing this procedure.
  • Page 58: Drive Roller

    8.3.13. Drive Roller 3 (1) Remove the Drive Belt. (See 8.3.1.) (2) Remove the Conveyor Lower 3 (See 8.3.3.) (3) Unlock the Drive Roller 3 from the notched hole of the chassis and remove it.
  • Page 59 (6)-1: For KV-S4085CL / S4085CW Series only Remove the screw and release the Lamp Drive (B) Board from the 2 clamps. (6)-2: For KV-S4065CL / S4065CW Series only Remove the screw and release the LED DRIVE (B) Board from the 2 clamps.
  • Page 60 (9) Unlock the 4 locking sections to remove the AFE (B) Board with cover from the CIS (B). (10) Remove the 2 rivets to release the AFE (B) Board from the holders.
  • Page 61 (11) Remove the 2 rivets to release the AFE Board's cover. Reassembling Note: When replacing the CIS (B) (1) Attach the AFE (B) Board to the new CIS (B) so that the board connector's position matches the CIS connector's location. (2) Insert the rivet to the hole on each side to fix the board.
  • Page 62 8.3.15. Exit Sensor Plate (1) Open the Post-imprinter Door. (2) Remove the 2 screws. 8.3.16. Outer Conveyor (1) Open the Front Door. (2) Remove the 2 screws. 8.3.17. Drive Roller 4 (1) Remove the Conveyor Belt. (See 8.3.2.) (2) Remove the Outer Conveyor. (See 8.3.16.) (3) Unlock the Drive Roller 4 from the notched hole of the chassis and remove it.
  • Page 63: Exit Roller

    8.3.18. Drive Roller 5 (1) Remove the Conveyor Belt. (See 8.3.2.) (2) Remove the Outer Conveyor. (See 8.3.16.) (3) Remove the 2 screws that support the Exit Conveyor. (4) Unlock the Drive Roller 5 from the notched hole of the chassis and remove it. 8.3.19.
  • Page 64 (3) Slide and remove the Paper Feed Roller on the left in the direction of the arrow (2), releasing the tip of the lever on the roller in the direction of the arrow (1). (4) In the same way, slide and remove the Paper Feed Roller on the right.
  • Page 65: Separation Roller

    8.3.21. Separation Roller (1) Open the Front Door. (2) Open the Roller Cover. (3) Slide and remove the Separation Roller on the left in the direction of the arrow (2), releasing the tip of the lever on the roller in the direction of the arrow (1). (4) In the same way, slide and remove the Separation Roller on the right.
  • Page 66 8.3.23. Reference Plate (B) (1) Remove the Top Cover. (See 8.2.14.) (2) Remove the Image Sensor Cover. (See 8.3.22.) (3) Pull the Lever of the Reference Plate (B) in the direction of the arrow (2), releasing the tip of the Lever in the direction of the arrow (1).
  • Page 67: Paper Feed Motor

    8.3.24. Paper Feed Motor (1) Remove the Top Cover. (See 8.2.14.) (2) Remove the screw (a), screw (b) with ground lug, and screw (c) with ground lug. (3) After releasing connector wires from the wire clamps, slide and remove the motor plate with the Paper Feed Motor. (4) Remove the 2 screws, and then release the Paper Feed Motor by sliding the motor in the direction of the arrow.
  • Page 68: Separation Motor

    8.3.25. Separation Motor (1) Remove the Top Cover. (See 8.2.14.) (2) Remove the 2 screws (a) and 2 screws (b). (3) Disconnect the connector to the Separation Motor. (4) Slide and remove the motor plate with the Separation Motor after releasing connector wires from the wire clamp. (5) Remove the 2 screws and cut poly-slider, and then release the Separation Motor from the plate.
  • Page 69 8.3.26. Center Plate (1) Remove the Paper Feed Motor. (See 8.3.24.) (2) Remove the Separation Motor. (See 8.3.25.) (3) Remove the spring. (4) Remove the 3 screws (a) and screw (a) with ground lug. (5) Disconnect the 3 connectors and release the connector wires from the wire clamp.
  • Page 70 8.3.28. Roller Holder Unit (1) Remove the Release Lever Shaft. (See 8.3.27.) (2) Remove the 2 cut poly-sliders, and then slide the Roller Holder Shaft to release the Roller Holder Unit from the scanner. 8.3.29. Separation OWC Shaft (1) Remove the Roller Holder Unit. (See 8.3.28.) (2) Remove the 3 cut poly-sliders, and then release the smaller gear and bearing from the Separation OWC Shaft.
  • Page 71 • Lamp Drive (F) Board: For KV-S4085CL / S4085CW Series only • LED DRIVE (F) Board: For KV-S4065CL / S4065CW Series only 8.3.32. Conveyor Upper 2 (1) Remove the Stacker (Pre-imprinter Door). (See 8.2.5.) (2) Remove the Roller Cover. (See 8.2.7.) (3) Remove the 4 screws while holding the Conveyor Upper 2 so as not to drop it.
  • Page 72 8.3.33. CIS (F) (1) Remove the Reference Plate (B). (See 8.3.23.) (2) Remove the STARTING SENSOR Board. (See 8.4.23.) (3) Remove the Inverter Cover. (See 8.3.30.) (4) Disconnect the connector to the Lamp Drive (F) Board. (5) Unlock the 4 locking sections around CIS (F). (6) Pull the CIS (F) with AFE (F) Board forward, and then remove the 2 connectors to CIS (F).
  • Page 73 (8) Remove the 2 rivets to release the 2 holders from the AFE (F) Board. Reassembling Note: When replacing CIS (F) (1) Attach the AFE (F) Board to the new CIS Assembly so that the board connector's position matches the CIS connector's location.
  • Page 74 8.3.34. Roller Pressure Sensor (1) Remove the Roller Holder Unit. (See 8.3.28.) (2) Remove the 2 screws. (3) Disconnect the connector to the Roller Pressure Sensor. (4) Remove the 2 screws to release the Roller Pressure Sensor from the plate. Reassembling Note: Wiring the shield cable Lay the shield cable so that it does not rise above the top of the sensor.
  • Page 75: Board Assembly

    8.4. Board Assembly 8.4.1. CONTROL Board and DRIVE Board (1) Remove the Right Cover. (See 8.2.1.) (2) Remove the screw (a), screw (b), and 2 screws (c) from the back. (3) Remove the screw from the right. (4) Release the connector wires from the 3 wire clamps. (5) Pull out the Board Plate Assembly after releasing the connector wires from the 5 wire clamps.
  • Page 76 (6) Disconnect all connectors on the CONTROL Board and DRIVE Board. (7) Remove the 6 screws from the CONTROL Board, and then remove the CONTROL Board. (8) Remove the 6 screws from the DRIVE Board, and then remove the DRIVE Board.
  • Page 77 8.4.2. POWER Board (1) Remove the Right Cover. (See 8.2.1.) (2) Remove the 5 screws and 1 clamp, and then remove the Power Box Cover. (3) Remove the 7 screws (a) and 3 screws (b). (4) Disconnect the 3 connectors. (5) After releasing the connector wires from the 2 wire clamps, pull out the POWER Board.
  • Page 78 8.4.4. FAN 2 (for CIS) (1) Pull out the Board Plate Assembly.(See 8.4.1-(1) to (5).) (2) Disconnect the connector to the DRIVE Board. (3) Remove the 2 screws. 8.4.5. PANEL Board (1) Remove the Right Cover. (See 8.2.1.) (2) Remove the 3 screws and the PANEL Board.
  • Page 79: Post-Imprinter Door Board

    8.4.6. POST-IMPRINTER DOOR Board (1) Remove the Right Cover. (See 8.2.1.) (2) Open the Post-imprinter Door. (3) Remove the screw, and then disconnect the connector.
  • Page 80 8.4.7. SLIP DETECTOR SENSOR RELAY Board (1) Remove the Top Cover. (See 8.2.14.) (2) Disconnect the 3 connectors on the SLIP DETECTOR SENSOR RELAY Board. (3) Release the 2 clamps that support the SLIP DETECTOR SENSOR RELAY Board to remove the board.
  • Page 81 8.4.8. EXIT SENSOR Board (1) Remove the Exit Plate. (See 8.3.15.) (2) Remove the screw and disconnect the connector.
  • Page 82 8.4.9. JAM SENSOR Board (1) Remove the Outer Conveyor. (See 8.3.16.) (2) Remove the screw, and then disconnect the connector.
  • Page 83 8.4.10. POINTER Board (1) Remove the Drive Roller 4. (See 8.3.17.) (2) Remove the 2 screws, and then disconnect the 4 connectors.
  • Page 84 8.4.11. DFP HOME Board (1) Remove the Conveyor Lower 1 Assembly. (See 8.3.9.) (2) Remove the screw, and then disconnect the connector.
  • Page 85: Relay (Lower) Board

    8.4.12. RELAY (LOWER) Board (1) Remove the Conveyor Lower 1 Assembly. (See 8.3.9.) (2) Remove the 2 screws, and then remove the plate. (3) Disconnect the 3 connectors, and then remove the 2 screws. 8.4.13. DOUBLE FEED DETECTOR L Board (For KV-S4085CL / S4085CW Series only) (1) Remove the Conveyor Lower 1 Assembly.
  • Page 86 8.4.14. DOUBLE FEED DETECTOR C Board (1) Remove the Conveyor Lower 1 Assembly. (See 8.3.9.) (2) Remove the screw, and then disconnect the connector. 8.4.15. DOUBLE FEED DETECTOR R Board (For KV-S4085CL / S4085CW Series only) (1) Remove the Conveyor Lower 1 Assembly. (See 8.3.9.) (2) Remove the screw, and then disconnect the connector.
  • Page 87 8.4.16. HOPPER HOME Board (1) Remove the Hopper Plate. (See 8.2.10.) (2) Disconnect the 2 connectors and remove the screw.
  • Page 88 8.4.17. BENT PAPER R (R) SENSOR Board (1) Remove the Release Lever Shaft. (See 8.3.27.) (2) Remove the 2 screws. (3) Disconnect the 2 connectors.
  • Page 89 8.4.18. BENT PAPER R (S) SENSOR Board (1) Remove the Release Lever Shaft. (See 8.3.27.) (2) Remove the screw, fixing the board-support plate to the scanner. (3) Unlock the 3 guides (a) from the front, and pull the board-support plate while releasing the guide (b) on each side of the plate.
  • Page 90 8.4.19. BENT PAPER L (R) SENSOR Board (1) Remove the Roller Holder Unit. (See 8.3.28.) (2) Remove the 2 screws. (3) Disconnect the 2 connectors.
  • Page 91 8.4.20. BENT PAPER L (S) SENSOR Board (1) Remove the Roller Holder Unit. (See 8.3.28.) (2) Remove the screw that fixes the board-support plate to the scanner. (3) Unlock the 3 guides (a) from the front, and pull the board-support plate while releasing the guide (b) on each side of the plate.
  • Page 92 DETECTOR LCR Board near the center, and then release the board from the scanner. (5) Disconnect the connector on the DOUBLE FEED DETECTOR LCR Board. Note: The board for KV-S4065CL / S4065CW Series has only one double-feed detector near the center.
  • Page 93 8.4.22. RELAY (UPPER) Board (1) Remove the Inverter Cover. (See 8.3.30.) (2) Remove the 2 screws. (3) Disconnect the 6 connectors. 8.4.23. STARTING SENSOR Board (1) Remove the Conveyor Upper 2. (See 8.3.32.) (2) Remove the screw. (3) Disconnect the connector.
  • Page 94: Service Utility & Self Test

    9 SERVICE UTILITY & SELF TEST 9.1. Main Menu Indication for Service Utility This section describes the functions of the service utility software, such as adjustments, diagnosis, configuration and maintenance. This utility software also includes the functions contained in the User Utility software enclosed in the scanner. Executing “ServiceUtility.exe”...
  • Page 95: List Of Functions For Service Utility

    9.2. List of Functions for Service Utility Service Utility item list is as follows. Note: When two or more scanners are connected to a PC, execute “Select Scanner” to specify the scanner before evaluating. The procedure is as follows. 1. Click “Select Scanner” on the main menu. 2.
  • Page 96 C(R), and R(R) (Response level) after setting the ultrasonic emission level of the Double Feed Detectors L(G), C(G), and R(G 2. For KV-S4065CL/CW Series Used to check the level of the Double Feed Detector (R) (Response level) after setting the ultrasonic emission level of the...
  • Page 97: Operation

    9.3. Operation This section describes each operation (or status indication), according to the function item list shown in Sec.9.2. 9.3.1. Scanner Status This function indicates the scanner status, and updates it every few seconds. The status messages and their contents are as follows.
  • Page 98 Classification Status Message Contents Code — *** Caution*** 1.The lamp has reached its life expectancy. Insufficient front light error occurred. 2. Lamp device circuit for front doesn’t work. The lamp and/or scanning sensor need to be replaced. *** Caution*** 1.The lamp has reached its life expectancy. —...
  • Page 99: Error Code

    9.3.2. Error Code Classification and Error codes are as follows. And troubleshooting for this error message and codes is shown in Sec.10.2. Fig. 9.3.2.1 Classification Code Outline Classifica- Contents Classifica- Contents Classifica- Contents tion Code tion Code tion Code Document —...
  • Page 100: Table Of Contents

    Fig.9.3.2.3 Error Code Classifica- Error Code Contents tion Code No error Stop by clicking “STOP” Stop by ADF stop-command Paper feed jam (ST2: 0 A document didn’t reach the Waiting Sensor./ :1 Detected by Slip Detect Sensor (2) / 2: Detected by Slip Detect Sensor (1) Conveyor jam 1 (Paper didn’t reach the Starting Sensor.) Conveyor jam 2 (Paper didn’t reach the Paper Jam Sensor.) Conveyor jam 3 (Paper didn’t reach the Exit Sensor.)
  • Page 102: Scanner Information

    9.3.3. Scanner Information This function provides various types of scanner information to the user or service-person. Main contents are as follows. 1. Model 2. Firmware Version 3. Board and Gate Array (LSI) versions 4. Memory size for front and back sides 5.
  • Page 103: Scanner Condition

    9.3.5. Scanner Condition Item Operation Default Remarks Sleep Mode 1. Click “Sleep Mode” on the main menu (Service Utility). 15 minutes When returning back to the 2. Set “Waiting Time” (Unit: minutes) to specify the amount of Ready Mode from the Sleep time until the scanner enters the sleep mode.
  • Page 104 9.3.6. Test Item Operation Default Remarks 1. Click “LED” on the main menu. — Each indicator turns on or off 2. Click “START” on “LED” dialog box to start LED Test in a constant period. continuously until clicking “STOP”. 3. Click “Close” to return to the main menu. Key / Sensor 1.
  • Page 105 Item Operation Default Remarks Feed 1. Set documents on the Hopper Tray. — 2. Click “Feed” on the main menu. 3. Set “Test Mode” and “Test Condition” depending on each scanning condition. Note: Operation “Imprinter” is available only when the optional Imprinter is installed.
  • Page 106 Item Operation Default Remarks CIS Level 1. Click “CIS Level” on the main menu. — 2. Switch the Reference Plate (F) and Reference Plate (B) to white. 3. Set “Gain” of the Front and Back sides on the “CIS Level” dialog box.
  • Page 107 Item Operation Default Remarks CIS Focus 1. Click “CIS Focus” on the main menu. 2. Pull the Front Door Release to open the Front Door. 3. Set the Focus Chart (Part No.: See 14.6.) on the Image Sensor Cover (B), shown on the right, and then secure the chart with tape on both sides.
  • Page 108 1. Click “Double Feed” for “Test” item on the main menu. — 2. Set “Send Level” on “Double Feed Sensor” dialog box. (For KV-S4065CL /S4065CW Series: available only for setting “Center”) 3. Push the Front Door Release to open the Front Door.
  • Page 109 9.3.7. Adjustment Item Operation Default Remarks Shading 1. Click “Shading” on the main menu. — Until this process is 2. Confirm the message “The data of User Shading will be completed, don’t stop the also overwritten” on the display. process by opening any And if the message is acceptable, click “OK”.
  • Page 110 Change parameter (Send Level) on the “Double Feed Sensor” dialog box, as required. (For KV-S4065CL /S4065CW Series: available only for setting “Center”) c. Click “OK” on the “Double Feed Sensor” dialog box to return to the main menu.
  • Page 111 Item Operation Default Remarks Bent Paper 1. Click “Bent Paper Sensor” on the main menu. — Sensor 2. Lay the Shading Paper (See 14.6.) on the Front Door, which covers all Bent Paper Sensors on the BENT PAPER L (S) SENSOR Board, BENT PAPER R (S) SENSOR Board, BENT PAPER L (R) SENSOR Board, and BENT PAPER R (R) SENSOR Board as shown in Sec.5.3.
  • Page 112 Item Operation Default Remarks Feed Speed 1. Click "Feed Speed" on the main menu. 100 % 2. Change the parameter (%: 10 to 100). 3. Click "OK" to renew the setting, and to return to the main menu. Note: 1. Reducing the Feed Speed to slow may reduce the number of paper-jams or double-feeds.
  • Page 113: Scanner Self-Test

    9.4. Scanner Self-test Without connecting the scanner to the PC, the following scanner self-test can be performed. The following mechanical test is generally used after replacing or reassembling rollers (Drive Rollers) and other mechanical parts related to feeding documents. Test Item Operation LED or Indicator Status Remarks...
  • Page 114 5. Feed 1 While pushing the “START/STOP Key” on the Control — — Panel, turn on the scanner. OFF → 2 Release the key after LED (Back) status changes to blinking. Blinking Blinking → 3 Push the “START/STOP Key” once to enter the test Count selection mode.
  • Page 115 1 While pushing the “START/STOP Key” on the Control — — *9: Every time you CIS LED push the Panel, turn on the scanner. Lamp Test “START/STOP” OFF → 2 Release the key after LED (Back) status changes to Key, the lamp blinking.
  • Page 116: Troubleshooting-1 (With No Error Message On Pc)

    10 TROUBLESHOOTING 10.1. Troubleshooting-1 (with no error message on PC) Phenomenon Possible Cause Check Point Remarks No power 1. Power cord is not inserted correctly Insert the power cord correctly. 2. Cables in the scanner are not connected Insert the cables properly. Pay attention properly.
  • Page 117: Error Code

    10.2. Troubleshooting-2 (with an error message on PC) Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code No paper — — — — 1. No document has been set on Set documents on the Hopper. the Hopper. 2.
  • Page 118 Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 6. Paper Feed Motor does not 1. Check the motor mechanism condition by work properly. carrying out “Feed Motor” test in Sec. 9.3.6. 2. Check the following connection and soldering condition on each connector.
  • Page 119: U12

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 10. Slip Detect Sensor (1) or Slip 1. Execute "Slip Detect Sensor" in the Sec. Detect Sensor (2) does not work 9.3.6 to check the sensor roller's rotation correctly.
  • Page 120: U13

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 3. Starting Sensor does not work 1. Execute “Key/Sensor” test in Sec. 9.3.6 correctly. to check the sensor condition. 2. Check the sensor alignment is proper. (whether the sensor direction faces its reflector) 3.
  • Page 121: U14

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 2. Paper dust exists on or around 1. Blow off the dust with the accessory blower. Paper Jam Sensor (See Sec.7.) 2. Execute “Key/Sensor” and “Sensor Sensitive Level” tests in Sec. 9.3.6 to check the sensor condition.
  • Page 122: U16

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 3. Exit Sensor does not work 1. Execute “Key/Sensor” test in Sec. 9.3.6 correctly. to check the sensor condition. 2. Check the sensor alignment is proper. (whether the sensor direction faces its reflector) 3.
  • Page 123 Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 3. Pointer Detector does not work 1. Check the tip inside the Pointer interrupts the correctly. detector when the Straight Path Tray is open. 2. Execute “Key/Sensor” in Sec. 9.3.6 to check the pointer detection.
  • Page 124 Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 2. Front Door is not closed firmly. Close the door firmly. 3. One of the rollers (Paper Feed, 1. Clean the roller. Separation, DFP, Drive, Exit, or 2.
  • Page 125 Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 3. Rollers (Paper Feed, 1. Reassemble the rollers. Separation, DFP) are not assembled properly. 4. Rollers (Paper Feed, 1. Clean the rollers. Separation, DFP) are dirty 2. Clear counter for cleaning roller to zero with the Service Utility.
  • Page 126: Error Code Classification

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 7. Double Feed Detector L(R), 1.Execute “Double Feed” test in Sec.9.3.6 to C(R), or R(R) does not work check the detector condition. correctly. 2. Check whether the Double Feed Detectors L(R), C(R), and R(R) are aligned property.
  • Page 127: U30

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 2. One or more of the Bent Paper 1.Execute “Key/Sensor” test in Sec. 9.3.6 to Sensors do not work correctly. check Bent Paper Sensors' condition while covering the sensors with clean white paper. 2.
  • Page 128: U34

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 2. Post-imprinter Door Detector 1. Check the tip inside the Post-imprinter Door does not work correctly. interrupts the detector when closing the door. 2. Execute “Key/Sensor” in Sec. 9.3.6 to check the detector condition.
  • Page 129: F30

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code F30 (FAN 2 does not 00 1. Electrical circuit does not work 1. Check the connection between FAN 2 and rotate.) properly CN4013 (DRIVE Board). 2. Check the following signal on the POWER Board.
  • Page 130: F40

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code F40 (Hopper error) 00 1. Hopper Motor does not work 1. Check the motor mechanism condition by properly. carrying out “Hopper Drive” test in Sec. 9.3.6. 2. Check the following connection and soldering condition on each connector.
  • Page 131: F42

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 6. Roller Pressure Sensor does not 1. Execute “Roller Pressure Sensor Level” work correctly. in Sec.9.3.6 to check the level. 2. Check the following connection and soldering condition on each connector. →...
  • Page 132: F51

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 2. Waiting Sensor does not work Refer to the 5th item on Classification Code correctly. U11. F51 (Starting Sensor's 00 1. Paper dust exists on or around 1.
  • Page 133: F61

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 3. Pixel data from CIS (F) or image 1. Check the following connections and processing circuits have some soldering condition on each connector. problems. a. AFE (F) Board is attached to CIS (F), properly? b.
  • Page 134: F63

    Error Code Possible Cause Check Point Remarks Classification ST1 ST2 ST3 ST4 Code 3. Pixel data from CIS (B) or image 1. Check the following connections and processing circuits have some soldering condition on each connector. problems a. AFE (F) Board is attached to CIS (F), properly? b.
  • Page 143: Requirement After Parts Replacement

    10.3. Requirement After Parts Replacement Adjustment to be required Remarks Replaced circuit board assembly or part IC1011 (Flash Memory on CONTROL Board) 1. Adjust “Shading”. IC1008 (EEPROM on CONTROL Board) or CONTROL 1. Adjust “Shading”. Board 2. Adjust “All Position”. 3.
  • Page 144: Circuit Description

    11 CIRCUIT DESCRIPTION 11.1. Block Diagram-1 (Image Processing) On this system, CPU (IC1010) controls the operation for USB Interface Controller (IC1062), Gate Arrays (ASICs: IC1024, IC1037, and IC1041), Sensors (Roller Pressure Sensor and others), and Motors (Paper Feed, Conveyor, Separation, Hopper, and DFP). Motor pulse signals for conveying paper (Conveyor Motor) are provided from the Gate Array (ASIC: IC1037).
  • Page 145: Block Diagram-2 (Board)

    11.2. Block Diagram-2 (Board) CN2017 CN2018 CN3012 CN2015 CN2016 CN2014 CN2009 CN2013 CN3018 CN3017 CN3015 CN3014 CN2012 CN3011 DOUBLE FEED DETECTOR L (G) DOUBLE FEED * DOUBLE FEED * DOUBLE FEED DETECTOR C Board DETECTOR R Board DETECTOR L Board CN2000 CN2001 CN2002...
  • Page 146: Explanation Of Connector

    11.3. Explanation of Connector CN1001 (CONTROL Board) - CN4003 (DRIVE Board) Pin No. Signal Name Description CN1001 CN4003 24VIL_E +24 V (interlock switch and Fuse) +14 V Ground +5 V +5 V Ground Ground +3.3 V +3.3 V Ground Ground CN1002 (CONTROL Board) - CN4004 (DRIVE Board) Pin No.
  • Page 147 CN1003 (CONTROL Board) - CN4005 (DRIVE Board) Pin No. Signal Name Description CN1003 CN4005 C_ENABLE Conveyor motor enable C_CW Conveyor motor rotate direction C_MD1 Conveyor motor mode 1 C_MD2 Conveyor motor mode 2 C_MD3 Conveyor motor mode 3 C_CLK Conveyor motor clock Ground F_CUR Feed motor current level...
  • Page 148 CN1004 (CONTROL Board) - CN5003 (AFE (F) Board) Pin No. Signal Name Description CN1004 CN5003 F_LVSD5 Video(F) LVDS (D5+) *F_LVSD5 Video(F) LVDS (D5-) F_LVSD6 Video(F) LVDS (D6+) *F_LVSD6 Video(F) LVDS (D6-) F_LVSD7 Video(F) LVDS (D7+) *F_LVSD7 Video(F) LVDS (D7-) F_LVSD8 Video(F) LVDS (D8+) *F_LVSD8 Video(F) LVDS (D8-)
  • Page 149 CN1005 (CONTROL Board) - CN5003 (AFE (B) Board) Pin No. Signal Name Description CN1005 CN5003 B_LVSD5 Video(B) LVDS (D5+) *B_LVSD5 Video(B) LVDS (D5-) B_LVSD6 Video(B) LVDS (D6+) *B_LVSD6 Video(B) LVDS (D6-) B_LVSD7 Video(B) LVDS (D7+) *B_LVSD7 Video(B) LVDS (D7-) B_LVSD8 Video(B) LVDS (D8+) *B_LVSD8 Video(B) LVDS (D8-)
  • Page 150 CN1013 (CONTROL Board) - CN3010 (HOPPER HOME Board) Pin No. Signal Name Description CN1013 CN3010 Ground 5VSLP +5 V for sensor *P_EXIST Paper exist sonsor HOPPER_LIMIT Hopper limit sensor HOPPER_HOME Hopper home sensor CN1014 (CONTROL Board) - CN2007 (RELAY (LOWER) Board) Pin No.
  • Page 151 CN1016 (CONTROL Board) - Roller Pressure Sensor Pin No. Signal Name Description CN1016 Roller Clock to Sensor (520 Hz) 5VSLP_1 +5 V for sensor AOUT Analog out Ground CN1010 (CONTROL Board) - Pre-imprinter (Option) Pin No. Signal Name Description CN1010 Pre-imprinter —...
  • Page 152 CN3002 (POINTER Board) - CN3005 (PAPER JAM SENSOR Board) Pin No. Signal Name Description CN3002 CN3005 JAM sensor 5VSLP +5 V for sensor 5VSLP +5 V for sensor Ground Dround CN3003 (POINTER Board) - CN3006 (POST-IMPRINTER DOOR Board) Pin No. Signal Name Description CN3003...
  • Page 153 CN2005 (RELAY (LOWER) Board) - CN2002 (DOUBLE FEED DETECTOR R Board) Pin No. Signal Name Description CN2005 CN2002 USUND_R_R1 Double feed detector (R) Receive+ N.C. N.C. USUND_R_R2 Double feed detector (R) Receive- CN2006 (RELAY (LOWER) Board) - CN3008 (DFP HOME Board) Pin No.
  • Page 154 CN2012 (RELAY (UPPER) Board) - CN3011 (DOUBLE FEED DETECTOR LCR Board) Pin No. Signal Name Description CN2012 CN3011 Ground L_G2 Double feed detector (L) generate 2 SKEW_R SKEW (R) sensor L_G1 Double feed detector (L) generate 1 C_G1 Double feed detector (C) generate 1 SKEW_L SKEW (L) sensor C_G2...
  • Page 155 CN3017 (BENT PAPER L (R) SENSOR Board) - CN3018 (BENT PAPER L (S) SENSOR Board) Pin No. Signal Name Description CN3017 CN3018 LED_PWR +14 V for sensor LED_PWR +14 V for sensor BP_S_L Bent Paper Send Left BP_S_L Bent Paper Send Left CN4001 (DRIVE Board) - CN802 (POWER Board) Pin No.
  • Page 156 CN4008 (DRIVE Board) - Lamp Drive (F) Board (for KV-S4085CL / S4085CW Series), CN7001 (LED DRIVE (F) Board for KV-S4065CL / S4065CW Series) Pin No. Signal Name Description CN4008 Lamp Drive CN7001 24VIL +24 V (interlock switch) LAMPF_ON Lamp(F) ON Ground —...
  • Page 157 CN4011 (DRIVE Board) - Conveyor Motor Pin No. Signal Name Description CN4011 Conveyor Motor — *CONVEYOR_RA Conveyor motor phase (A-) — COMMON_RA +24 V (Interlock switch and Fuse) — CONVEYOR_RA Conveyor motor phase (A+) — *CONVEYOR_RB Conveyor motor phase (B-) —...
  • Page 158: Schematic Diagram

    12.20 STARTING SENSOR Board 12.21 DRIVE Board 12.22 AFE (F) Board, AFE (B) Board 12.23 LED DRIVE Board (Only for KV-S4065CL / S4065CW Series) 12.24 POWER Board Note 1 The schematic diagrams are the latest at the time when this service manual is issued, but are subject to change without notice.
  • Page 159 12.1. CONTROL Board...
  • Page 191: Relay (Lower) Board

    12.2. RELAY (LOWER) Board...
  • Page 192: Relay (Upper) Board

    12.3. RELAY (UPPER) Board...
  • Page 194 12.4. DOUBLE FEED DETECTOR L Board...
  • Page 195 12.5. DOUBLE FEED DETECTOR C Board...
  • Page 196 12.6. DOUBLE FEED DETECTOR R Board...
  • Page 197 12.7. SLIP DETECTOR SENSOR RELAY Board...
  • Page 198: Panel Board

    12.8. PANEL Board...
  • Page 199: Pointer Board

    12.9. POINTER Board...
  • Page 200: Paper Jam Sensor Board

    12.10. PAPER JAM SENSOR Board...
  • Page 201: Post-Imprinter Door Board

    12.11. POST-IMPRINTER DOOR Board...
  • Page 202 12.12. EXIT SENSOR Board...
  • Page 203 12.13. HOPPER HOME Board...
  • Page 204 12.14. DFP HOME Board...
  • Page 205 12.15. DOUBLE FEED DETECTOR LCR Board...
  • Page 206 12.16. BENT PAPER L (S) SENSOR Board...
  • Page 207 12.17. BENT PAPER L (R) SENSOR Board...
  • Page 208 12.18. BENT PAPER R (S) SENSOR Board...
  • Page 209 12.19. BENT PAPER R (R) SENSOR Board...
  • Page 210: Starting Sensor Board

    12.20. STARTING SENSOR Board...
  • Page 211: Drive Board

    12.21. DRIVE Board...
  • Page 216 12.22. AFE (F) Board, AFE (B) Board...
  • Page 220 12.23. LED DRIVE Board (Only for KV-S4065CL / S4065CW Series)
  • Page 221: Power Board

    12.24. POWER Board...
  • Page 222: Circuit Board

    13.18 BENT PAPER R (S) SENSOR Board 13.19 BENT PAPER R (R) SENSOR Board 13.20 STARTING SENSOR Board 13.21 DRIVE Board 13.22 AFE (F) Board, AFE (B) Board 13.23 LED DRIVE Board (Only for KV-S4065CL / S4065CW Series) 13.24 POWER Board...
  • Page 223: Front Side

    13.1. CONTROL Board 13.1.1. Front Side LF1017 LF1016 LF1015 LF1014 B2 A1 A2 B1 CN1010 CN1005 CN1004 CN1012 CN1011 CN1013 Q1020 Q1018 R1049 R1048 R1047 R1050 Q1019 Q1021 C1190 C1169 R1267 C1197 C1206 R1766 C1209 C1162 R0024 C1205 R1261 R0025 C1211 C1163 C1202...
  • Page 224: Back Side

    13.1.2. Back Side C1399 C1407 C1398 C1406 C1409 C1408 C1400 C1401 C1397 C1402 C1405 C1404 C1396 C1394 R0327 R0337 C1403 C1395 R0342 R0335 R0026 R1837 R1820 R1840 R1634 R1656 R0312 R0315 R0310 R1823 R0006 R1632 R1658 R1944 R0311 R1842 R1675 R1676 R1633 R1657 R1939...
  • Page 225: Relay (Lower) Board

    13.2. RELAY (LOWER) Board R2285 R2225 C2237 Q2217 R2295 R2294 R2273 C2229 C2223 C2232 C2249 R2259 IC2201 C2235 R2250 R2252 R2213 R2267 R2265 C2265 C2264 C2238 R2262 C2231 R2236 C2255 R2271 C2217 C2203 Q2219 R2244 R2215 R2224 R2293 R2201 R2246 C2225 R2300 C2226...
  • Page 226 13.5. DOUBLE FEED DETECTOR C Board CN2001 13.6. DOUBLE FEED DETECTOR R Board CN2002 13.7. SLIP DETECTOR SENSOR RELAY Board SLIP DETECTOR SENSOR RELAY Board CN2016 CN2015 CN2014 PJLPC0171ZA-h...
  • Page 227: Panel Board

    13.8. PANEL Board PPB0999ADF03A00 PANEL Board R3000 R3001 R3003 R3004 R3002 PJLPC0157ZB- Q3004 C3001 R3008 Q3000 J3104 CN3000 R3006 R3011 R3005 SW3000 SW3002 SW3001 J3102 C3000 R3014 SW3004 SW3003 J3101 BZ3000 13.9. POINTER Board POINTER Board PPB0999ADF03B00 PJLPC0157ZB- CN3004 CN3002 CN3003 CN3001 Pointer Sensor...
  • Page 228: Paper Jam Sensor Board

    13.10. PAPER JAM SENSOR Board PAPER JAM SENSOR Board CN3005 Q3008 R3020...
  • Page 229: Post-Imprinter Door Board

    13.11. POST-IMPRINTER DOOR Board PJLPC0157ZB- POST-IMPRINTER DOOR Board IC3002 PPB0999ADF03D00 13.12. EXIT SENSOR Board PPB0999ADF03E00 PJLPC0157ZB- Exit Sensor Board CN3007 IC3003...
  • Page 230 13.13. HOPPER HOME Board PPB0999ADF03F00 R3028 R3027 PJLPC0157ZB-f R3025 R3026 Q3010 Q3011 J3002 C3012 IC3004 C3013 J3003 CN3010 HOPPER HOME Board CN3009...
  • Page 231 13.14. DFP HOME Board DFP Home Board PJLPC0157ZB- IC3006 PPB0999ADF03G00 13.15. DOUBLE FEED DETECTOR LCR Board PJLPC0157ZB-h CN3011 J3014 DOUBLE FEED DETECTOR LCR Board IC3009 IC3007 J3006 J3012 SN3002 13.16. BENT PAPER L (S) SENSOR Board PPB0999ADF03N00 CN3018 PJLPC0157ZB- D3010 D3008 D3009 BENT PAPER L(S)
  • Page 232: Starting Sensor Board

    13.18. BENT PAPER R (S) SENSOR Board PPB0999ADF03K00 CN3015 PJLPC0157ZB- D3013 D3012 D3011 BENT PAPER R(S) Sensor Board 13.19. BENT PAPER R (R) SENSOR Board PPB0999ADF03L00 J3020 BENT PAPER R(R) Q3018 Q3016 Q3017 PJLPC0157ZB-l CN3014 Sensor Board CN3013 13.20. STARTING SENSOR Board STARTING SENSOR Board IC3010...
  • Page 233 13.21. DRIVE Board CN4008 CN4007 CN4006 CN4004 CN4005 CN4009 D4011 R4067 R4066 C4096 R4065 C4086 C4088 R4016 D4006 R4068 CN4003 Q4022 D4007 PPB0999CHS04-00 C4077 ' 2 008.01.17 C4080 C4081 Q4023 C4079 D4009 IC4004 Q4021 L4003 C4021 IC4008 C4110 C4068 L4007 IC4011 Q4020 IC4013...
  • Page 234 13.23. LED DRIVE Board (Only for KV-S4065CL / S4065CW Series) R7004 R7017 Q7002 CN7001 R7012 Q7001 R7001 R7002 R7013 R7008 R7018 R7003 PPB0999ADF07-...
  • Page 235: Power Board

    13.24. POWER Board FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, CAUTION REPLACE ONLY WITH SAME TYPE AND RATINGS OF FUSE. C804 L802 F801 T4AH 250V ZNR801 TH801 TH802 R809 R808 D815 C805 R806 R804 R805 D803 R819 R818 R817 R816 D816 D817 C808...
  • Page 236: Parts Location And Mechanical Parts List

    14 PARTS LOCATION AND MECHANICAL PARTS LIST...
  • Page 237 14.1. Exterior...
  • Page 238 PJUEC0333Z Hopper Back Plate PJHRC0377Z Arm Keeper PJYF09990M Top Cover ISO:PS PJKMC0022Z Front Cover for KV-S4085CW/KV-S4085CWCN/KV-S4085CL ISO:PS PJKMC0022Y Front Cover for KV-S4065CW/KV-S4065CWCN/KV-S4065CL ISO:PS PJKMC0017Z Left Cover ISO:PS PJKEC0068Z Left Inner Cover ISO:PS PJQTC0222Z Caution Label 1 PJKEC0067Z Right Inner Cover...
  • Page 239: Board Box Unit And Others

    14.2. Board Box Unit and others...
  • Page 240 ISO:PA66 EDS-17L Lock Edge Saddle ISO:PA PJUEC0303Z Board Plate Clamper PJWP09990M MAIN Board for KV-S4085CW/KV-S4085CWCN/KV-S4085CL (RTL) PbF PJWP09991M MAIN Board for KV-S4065CW/KV-S4065CWCN/KV-S4065CL (RTL) PbF PJWP09992M DRIVE Board (RTL) PbF PJHGC0058Z Rubber Spacer PJJEC3460Z Main-Drive FFC Cable PJJRC3165Z Main-Drive Power Cable...
  • Page 241: Sub Chassis

    14.3. Sub Chassis 14.3.1. Sub Chassis-1...
  • Page 242 (RTL) PbF PJJRC3198Z PBD_R/L-PBD_Generator Cable PJWP099903H DOUBLE FEED DETECTOR LCR Board for KV-S4085CW/KV- (RTL) PbF S4085CWCN/KV-S4085CL PJWP099913H DOUBLE FEED DETECTOR LCR Board for KV-S4065CW/KV- (RTL) PbF S4065CWCN/KV-S4065CL PJJRC3196Z Rly_Upper-DF_LCR Cable PJMEC0022Y Transport Hook PJBVC0191Z Transport Spring PJNW413Y Spacer PJNEC0017Z Screw...
  • Page 243 Safety Ref. No. Part No. Part Name & Description Remarks J0KG00000001 Ferrite Core PJJTC0025Z FG Cable K-103G-R Clamper PJDGC0211Y Separation Gear 2 XNA3FJ Cap Nut XPJ2C10VW XSN3+4FJ Screw XTW3+10PFJ Screw XTW3+6LFJ Screw XTW3+8PFJ Screw XUC3FJ E-ring XYN3+F6FJ Screw XYN3+J6FJ Screw XYN3+F8FJ Screw XYN4+J6FJ...
  • Page 244 14.3.2. Sub Chassis-2...
  • Page 245 PJYK09990M Roller Cover PJUEC0272Z Conveyor Upper 2 PJZE099900M Image Sensor Cover F for KV-S4085CW/KV-S4085CWCN/ KV-S4065CW/KV-S4065CWCN PJZE099915M Image Sensor Cover F for KV-S4085CL/KV-S4065CL PJWU09990M SENSOR UNIT for KV-S4085CW/KV-S4085CWCN PJWU09991M SENSOR UNIT for KV-S4085CL PJWU09992M SENSOR UNIT for KV-S4065CW/KV-S4065CWCN PJWU09993M SENSOR UNIT for KV-S4065CL...
  • Page 246 Safety Ref. No. Part No. Part Name & Description Remarks PJJRC3197Z Rly_Upper-PBD R Cable PJJRC3200Z Rly_Upper-Encorder_Rly Cable PJJRC3203Z Rly_Upper-PBD L Cable PJBUC0120Z Spring Plate 1 PBDFA0102Y Free Roller Shaft 2 PJDFC0276Z Exit Free Roller Shaft PJBUC0121Z Spring Plate 2 PJDRC0139Z Exit Free Roller 2 PJDRC0138Z Exit Free Roller 1...
  • Page 247: Main Chassis

    14.4. Main Chassis 14.4.1. Main Chassis-1...
  • Page 248 Safety Ref. No. Part No. Part Name & Description Remarks PJUJC0038Z Bottom Frame NF-3531 Plastic Foot PJUJC0037Z Bottom Plate PJUAC0242Z Hopper base LWS-3S-2WV0 Locking Wire Saddle KGLS-8RT-V0 Locking Card Spacer LWS-1S Clamper KGPS-14S Spacer PJHRC0379Z Drive Rack ISO:POM PJWP099903F HOPPER HOME Board (RTL) PbF PJUEC0282Z Interrupt Plate...
  • Page 249 Safety Ref. No. Part No. Part Name & Description Remarks PJJRC3188Z Pointer-Jam Cable PJJRC3174Z Main-Pointer Cable PJJRC3168Z Main-PreImprinter Cable K-103G-R Clamper PJUEC0302Z DFP Support Plate PJZU09997M DFP Motor Plate L6HAYYYK0029 Motor PJJRC3181Y Drive-Retard Motor/Hopper Relay Cable PJDGC0210Z Separation Gear 1 PJJRC3184Z Drive-Interlock Cable PJJRC3180Z...
  • Page 250 14.4.2. Main Chassis-2...
  • Page 251 SENSOR UNIT for KV-S4085CL PJWU09996M SENSOR UNIT for KV-S4065CW/KV-S4065CWCN PJWU09997M SENSOR UNIT for KV-S4065CL PJZE099901M Image Sensor Cover B for KV-S4085CW/KV-S4085CWCN/ KV-S4065CW/KV-S4065CWCN PJZE099925M Image Sensor Cover B for KV-S4085CL/KV-S4065CL PJZE09993M Reference Plate B PJBCC0025Z Lever PJQTC0093Z W/B Arrow Sign PJHEC0207Z AFE Cover Sheet...
  • Page 252 Safety Ref. No. Part No. Part Name & Description Remarks PJUEC0286Z Conveyor Lower 3 PJZU09998M Pointer Ass'y PJBVC0171Z Pointer Spring PBMEA0010Z Discharge Brush PJUEC0288Z Exit Conveyor PJUEC0287Z Outer Conveyor PJWP099903E EXIT SENSOR Board (RTL) PbF PJUEC0289Z Exit Sensor Plate YMC10-0-V0 Clamp PJHRC0401Z Stacker Hook...
  • Page 253 14.5. Packing...
  • Page 254 Outer Carton for KV-S4065CW(Except for Europe and China) PJYC09992U Outer Carton for KV-S4065CW(Only for Europe) PJYC09991CN Outer Carton for KV-S4065CW(Only for China) PJYC09993M Outer Carton for KV-S4065CL(Except for Europe) PJYC09993U Outer Carton for KV-S4065CL(Only for Europe) HP-601W2-S Joint ISO:PP PJPKB0139Z...
  • Page 255: Replacement Parts List

    15 REPLACEMENT PARTS LIST 15.1. CONTROL Board Safety Ref. No. Part No. Part Name & Description Remarks R0001 ERJ3GEYJ470 47 / (1/10W) R0002 ERJ3GEYJ470 47 / (1/10W) R0003 ERJ3GEYJ470 47 / (1/10W) R0004 ERJ3GEYJ470 47 / (1/10W) R0005 ERJ3GEYJ470 47 / (1/10W) R0006 ERJ3GEYJ102 1K / (1/10W) for KV-S4085C...
  • Page 256 Safety Ref. No. Part No. Part Name & Description Remarks R0065 ERJ3GEYJ220 22 / (1/10W) R0066 ERJ3GEYJ220 22 / (1/10W) R0067 ERJ3GEYJ390 39 / (1/10W) R0068 ERJ3GEYJ390 39 / (1/10W) R0069 ERJ3GEYJ390 39 / (1/10W) R0070 ERJ3GEYJ390 39 / (1/10W) R0071 ERJ3GEYJ390 39 / (1/10W)
  • Page 257 Safety Ref. No. Part No. Part Name & Description Remarks R0139 ERJ3GEYJ220 22 / (1/10W) R0140 ERJ3GEY0R00 0-ohm Jumper R0141 ERJ3GEY0R00 0-ohm Jumper R0142 ERJ3GEY0R00 0-ohm Jumper R0143 ERJ3GEY0R00 0-ohm Jumper R0144 ERJ3GEY0R00 0-ohm Jumper R0145 ERJ3GEY0R00 0-ohm Jumper R0146 ERJ3GEYJ220 22 / (1/10W) R0147...
  • Page 258 Safety Ref. No. Part No. Part Name & Description Remarks R0213 ERJ3GEYJ220 22 / (1/10W) R0214 ERJ3GEYJ220 22 / (1/10W) R0215 ERJ3GEY0R00 0-ohm Jumper R0216 ERJ3GEY0R00 0-ohm Jumper R0217 ERJ3GEY0R00 0-ohm Jumper R0218 ERJ3GEY0R00 0-ohm Jumper R0219 ERJ3GEYJ100 10 / (1/10W) R0220 ERJ3GEYJ100 10 / (1/10W)
  • Page 259 Safety Ref. No. Part No. Part Name & Description Remarks R0299 ERJ3GEYJ220 22 / (1/10W) R0300 ERJ3GEYJ220 22 / (1/10W) R0301 ERJ3GEYJ220 22 / (1/10W) R0302 ERJ3GEYJ220 22 / (1/10W) R0303 ERJ3GEYJ220 22 / (1/10W) R0304 ERJ3GEYJ220 22 / (1/10W) R0305 ERJ3GEYJ220 22 / (1/10W)
  • Page 260 Safety Ref. No. Part No. Part Name & Description Remarks R1061 D1H810040003 Resistor Array R1062 D1H810040003 Resistor Array R1063 D1H810040003 Resistor Array R1064 D1H810040003 Resistor Array R1065 D1H810040003 Resistor Array R1066 D1H810040003 Resistor Array R1067 D1H810040003 Resistor Array R1068 D1H810040003 Resistor Array R1069 D1H810040003...
  • Page 261 Safety Ref. No. Part No. Part Name & Description Remarks R1140 ERJ3GEYJ220 22 / (1/10W) R1141 ERJ3GEYJ220 22 / (1/10W) R1142 PJRAMNR14473 Resistor Array R1143 D1H810140001 Resistor Array R1144 ERJ3GEYJ220 22 / (1/10W) R1145 PJRAMNR14473 Resistor Array R1146 PJRAMNR14473 Resistor Array R1147 PJRAMNR14473 Resistor Array...
  • Page 262 Safety Ref. No. Part No. Part Name & Description Remarks R1221 ERJ3GEYJ220 22 / (1/10W) R1222 ERJ3GEYJ103 10K / (1/10W) R1223 D1H810140001 Resistor Array R1224 D1H810140001 Resistor Array R1225 D1H810140001 Resistor Array R1226 D1H810140001 Resistor Array R1227 D1H810140001 Resistor Array R1228 D1H810140001 Resistor Array...
  • Page 263 Safety Ref. No. Part No. Part Name & Description Remarks R1322 D1H868040001 Resistor Array for KV-S4085C R1323 D1H868040001 Resistor Array for KV-S4085C R1324 D1H868040001 Resistor Array for KV-S4085C R1325 D1H868040001 Resistor Array for KV-S4085C R1326 D1H868040001 Resistor Array for KV-S4085C R1327 D1H868040001 Resistor Array for KV-S4085C...
  • Page 264 Safety Ref. No. Part No. Part Name & Description Remarks R1417 ERJ3GEYJ390 39 / (1/10W) R1418 ERJ3GEYJ390 39 / (1/10W) R1419 D1H810040003 Resistor Array R1420 D1H810040003 Resistor Array R1421 D1H810040003 Resistor Array R1422 D1H810040003 Resistor Array R1423 ERJ3GEYJ390 39 / (1/10W) R1424 ERJ3GEYJ390 39 / (1/10W)
  • Page 265 Safety Ref. No. Part No. Part Name & Description Remarks R1512 ERJ3GEY0R00 0-ohm Jumper R1513 ERJ3GEY0R00 0-ohm Jumper R1514 ERJ3GEY0R00 0-ohm Jumper R1515 ERJ3GEY0R00 0-ohm Jumper R1516 D1H810040003 Resistor Array R1517 D1H810040003 Resistor Array R1518 ERJ3GEYJ390 39 / (1/10W) R1519 ERJ3GEYJ390 39 / (1/10W) R1520...
  • Page 266 Safety Ref. No. Part No. Part Name & Description Remarks R1599 D0GZ220J0001 Resistor Array R1600 D1H8R0040001 Resistor Array R1601 ERJ3GEYJ390 39 / (1/10W) R1602 ERJ3GEY0R00 0-ohm Jumper R1603 ERJ3GEY0R00 0-ohm Jumper R1604 ERJ3GEY0R00 0-ohm Jumper R1605 ERJ3GEYJ101 100 / (1/10W) R1606 ERJ3GEY0R00 0-ohm Jumper...
  • Page 267 Safety Ref. No. Part No. Part Name & Description Remarks R1693 ERJ3GEYJ100 10 / (1/10W) for KV-S4085C R1694 ERJ3GEYJ100 10 / (1/10W) for KV-S4085C R1695 ERJ3GEYJ100 10 / (1/10W) for KV-S4085C R1696 ERJ3GEYJ100 10 / (1/10W) for KV-S4085C R1697 ERJ3GEYJ100 10 / (1/10W) for KV-S4085C R1698 ERJ3GEYJ100...
  • Page 268 Safety Ref. No. Part No. Part Name & Description Remarks R1800 ERJ3GEYJ102 1K / (1/10W) for KV-S4085C R1801 ERJ3GEYJ102 1K / (1/10W) for KV-S4085C R1802 ERJ3GEY0R00 0-ohm Jumper for KV-S4085C R1803 ERJ3GEY0R00 0-ohm Jumper for KV-S4085C R1804 ERJ3GEY0R00 0-ohm Jumper for KV-S4085C R1805 ERJ3GEY0R00 0-ohm Jumper for KV-S4085C...
  • Page 269 Safety Ref. No. Part No. Part Name & Description Remarks R1909 ERJ3GEYJ101 100 / (1/10W) R1911 ERJ3GEYJ101 100 / (1/10W) R1912 ERJ3GEYJ220 22 / (1/10W) R1913 ERJ3GEYJ220 22 / (1/10W) R1914 ERJ3GEYJ220 22 / (1/10W) R1915 ERJ3GEYJ220 22 / (1/10W) R1916 ERJ3GEYJ220 22 / (1/10W)
  • Page 270 Safety Ref. No. Part No. Part Name & Description Remarks C1017 ECJ1VB1H103K 0.01 / 50V C1018 ECJ1VB1H103K 0.01 / 50V C1019 ECJ0EB1H102K 1000P / 50V C1020 ECJ0EB1H102K 1000P / 50V C1021 ECJ1VF1H104Z 0.1 / 50V C1022 ECJ1VB1H103K 0.01 / 50V C1023 ECJ1VF1H104Z 0.1 / 50V...
  • Page 271 Safety Ref. No. Part No. Part Name & Description Remarks C1095 ECJ1VF1E104Z 0.1 / 25V C1096 ECJ1VB1H102K 1000P / 50V C1097 ECJ1VF1E104Z 0.1 / 25V C1098 ECJ1VF1E104Z 0.1 / 25V C1099 ECJ1VB1H102K 1000P / 50V C1100 ECJ1VF1E104Z 0.1 / 25V C1101 ECJ1VB1H102K 1000P / 50V...
  • Page 272 Safety Ref. No. Part No. Part Name & Description Remarks C1198 ECJ1VB1H102K 1000P / 50V C1200 ECJ1VB1H102K 1000P / 50V C1201 ECJ1VB1H102K 1000P / 50V C1202 ECJ1VB1H102K 1000P / 50V C1203 ECJ1VB1H102K 1000P / 50V C1204 ECJ1VB1H102K 1000P / 50V C1205 ECJ1VF1E104Z 0.1 / 25V...
  • Page 273 Safety Ref. No. Part No. Part Name & Description Remarks C1279 ECJ1VC1H101J 100P / 50V C1280 ECJ1VF1E104Z 0.1 / 25V C1281 ECJ1VF1E104Z 0.1 / 25V C1282 ECJ1VC1H101J 100P / 50V C1283 ECJ1VC1H101J 100P / 50V C1284 ECJ1VF1E104Z 0.1 / 25V C1285 ECJ1VF1E104Z 0.1 / 25V...
  • Page 274 Safety Ref. No. Part No. Part Name & Description Remarks C1363 ECJ1VC1H101J 100P / 50V C1364 ECJ1VC1H101J 100P / 50V C1365 ECJ1VF1E104Z 0.1 / 25V C1366 ECJ1VF1E104Z 0.1 / 25V C1367 ECJ1VC1H101J 100P / 50V C1368 ECJ1VC1H101J 100P / 50V C1369 ECJ1VF1E104Z 0.1 / 25V...
  • Page 275 Safety Ref. No. Part No. Part Name & Description Remarks C1439 ECJ1VF1H104Z 0.1 / 50V C1440 ECJ1VF1H104Z 0.1 / 50V C1441 ECJ1VF1H104Z 0.1 / 50V C1442 ECJ1VF1H104Z 0.1 / 50V C1443 ECJ1VF1H104Z 0.1 / 50V C1444 ECJ1VF1H104Z 0.1 / 50V C1445 ECJ1VF1H104Z 0.1 / 50V...
  • Page 276 Safety Ref. No. Part No. Part Name & Description Remarks C1514 ECJ1VC1H100D 10P / 50V for KV-S4085C C1515 ECJ1VF1E104Z 0.1 / 25V C1516 ECJ1VF1E104Z 0.1 / 25V for KV-S4085C C1517 ECJ1VF1H104Z 0.1 / 50V for KV-S4085C C1518 ECJ1VF1H104Z 0.1 / 50V for KV-S4085C C1519 EEE0JA101SP 100 / 6.3V for KV-S4085C...
  • Page 277 Safety Ref. No. Part No. Part Name & Description Remarks C1590 ECJ1VF1E104Z 0.1 / 25V C1592 ECJ1VC1H101J 100P / 50V C1594 ECJ1VF1E104Z 0.1 / 25V C1595 ECJ1VC1H101J 100P / 50V C1596 ECJ1VF1E104Z 0.1 / 25V C1597 ECJ1VC1H101J 100P / 50V C1598 ECJ1VF1E104Z 0.1 / 25V...
  • Page 278 Safety Ref. No. Part No. Part Name & Description Remarks C1673 ECJ1VF1E104Z 0.1 / 25V C1674 ECJ1VF1E104Z 0.1 / 25V C1675 ECJ1VF1E104Z 0.1 / 25V CF1002 D4FB1R100008 Poly Switch CF1003 D4FB1R100008 Poly Switch CF1004 D4FBR500A003 Thermistor L1001 BLM11A601SPT Coil L1002 BLM11A601SPT Coil L1003...
  • Page 279 Safety Ref. No. Part No. Part Name & Description Remarks D1011 MA3S795D0L Diode D1012 MA3S132A0L Diode Q1001 B1GBCFGG0001 Digital Transistor Q1002 B1GBCFGG0001 Digital Transistor Q1003 B1GBCFGG0001 Digital Transistor Q1004 B1GBCFGG0001 Digital Transistor Q1005 B1GBCFLL0002 Transistor Q1006 B1DHGD000024 Transistor Q1008 B1GBCFGG0001 Digital Transistor Q1009 B1GBCFGG0001...
  • Page 280 Safety Ref. No. Part No. Part Name & Description Remarks IC1058 C0JBAB000817 Logic IC for KV-S4085C IC1059 C0DBGYY00520 Power Supply IC for KV-S4085C IC1061 C3ABRY000038 DRAM for KV-S4085C IC1062 C1DB00001183 IC1063 C0JBAA000393 Logic IC IC1064 C0JBAA000393 Logic IC IC1065 C0JBAB000675 Logic IC IC1066 C0JBAA000398...
  • Page 281 15.2. RELAY (LOWER) Board Safety Ref. No. Part No. Part Name & Description Remarks R2200 ERJ3GEYJ821 820 / (1/10W) for KV-S4085C R2201 ERJ3GEYJ821 820 / (1/10W) R2202 ERJ3GEYJ821 820 / (1/10W) for KV-S4085C R2203 ERJ3GEYJ101 100 / (1/10W) for KV-S4085C R2204 ERJ3GEYJ101 100 / (1/10W)
  • Page 282 Safety Ref. No. Part No. Part Name & Description Remarks R2271 ERJ3GEYJ104 100K / (1/10W) for KV-S4085C R2272 ERJ3GEYJ123 12K / (1/10W) for KV-S4085C R2273 ERJ3GEYJ123 12K / (1/10W) R2274 ERJ3GEYJ123 12K / (1/10W) for KV-S4085C R2275 ERJ3GEYJ104 100K / (1/10W) for KV-S4085C R2276 ERJ3GEYJ104 100K / (1/10W)
  • Page 283 Safety Ref. No. Part No. Part Name & Description Remarks C2250 ECJ1VB1H103K 0.01 / 50V for KV-S4085C C2251 ECJ1VF1H104Z 0.1 / 50V for KV-S4085C C2252 ECJ1VF1H104Z 0.1 / 50V C2253 ECJ1VF1H104Z 0.1 / 50V for KV-S4085C C2254 ECJ1VB1H103K 0.01 / 50V C2255 ECJ1VB1H103K 0.01 / 50V...
  • Page 284 15.3. RELAY (UPPER) Board Safety Ref. No. Part No. Part Name & Description Remarks R2000 ERJ3GEYJ182 1.8K / (1/10W) R2001 ERJ3GEYJ182 1.8K / (1/10W) for KV-S4085C R2002 ERJ3GEYJ182 1.8K / (1/10W) for KV-S4085C R2003 ERJ3GEYJ472 4.7K / (1/10W) R2004 ERJ3GEYJ472 4.7K / (1/10W) for KV-S4085C R2005 ERJ3GEYJ472...
  • Page 285 Safety Ref. No. Part No. Part Name & Description Remarks R2071 ERJ1TYJ221U 220 / (1W) R2072 ERJ3GEYJ103 10K / (1/10W) R2073 ERJ3GEYJ103 10K / (1/10W) R2074 ERJ3GEYJ103 10K / (1/10W) R2075 ERJ3GEYJ103 10K / (1/10W) R2076 ERJ3GEYJ103 10K / (1/10W) R2077 ERJ3GEY0R00 0-ohm Jumper...
  • Page 286 Safety Ref. No. Part No. Part Name & Description Remarks C2002 ECJ1VF1H104Z 0.1 / 50V for KV-S4085C C2006 ECJ1VB1H561K 560P / 50V C2007 ECJ1VB1H561K 560P / 50V for KV-S4085C C2008 ECJ1VB1H561K 560P / 50V for KV-S4085C C2009 ECJ1VF1H104Z 0.1 / 50V for KV-S4085C C2010 ECJ1VF1H104Z 0.1 / 50V...
  • Page 287 Safety Ref. No. Part No. Part Name & Description Remarks Q2000 2SC2412K Transistor Q2001 2SC2412K Transistor for KV-S4085C Q2002 2SC2412K Transistor for KV-S4085C Q2003 2SC2412K Transistor Q2004 2SC2412K Transistor for KV-S4085C Q2005 2SC2412K Transistor for KV-S4085C Q2006 2SC2412K Transistor Q2007 2SC2412K Transistor for KV-S4085C Q2008...
  • Page 288 15.4. DOUBLE FEED DETECTOR L Board Safety Ref. No. Part No. Part Name & Description Remarks CN2000 K1KA04BA0299 Connector SN2000 L2FA00000010 Sensor DSH2002 PJHRC0361Y Sensor Holder 15.5. DOUBLE FEED DETECTOR C Board Safety Ref. No. Part No. Part Name & Description Remarks CN2001 K1KA03BA0151...
  • Page 289 Safety Ref. No. Part No. Part Name & Description Remarks LS3000 LH-5-5.5 LED Spacer LS3001 LH-5-5.5 LED Spacer LS3002 LH-5-5.5 LED Spacer LS3003 LH-5-5.5 LED Spacer LS3004 LH-5-5.5 LED Spacer LS3005 LH-5-5.5 LED Spacer 15.9. POINTER Board Safety Ref. No. Part No.
  • Page 290 15.14. DFP HOME Board Safety Ref. No. Part No. Part Name & Description Remarks R3029 ERDS2TJ103 10K / (1/4W) R3030 ERDS2TJ331 330 / (1/4W) C3014 F1E1H1040017 0.1 / 50V Q3012 2SC3311A Transistor IC3006 B3NAA0000097 Photo Interrupter CN3008 K1KA04A00063 Connector 15.15. DOUBLE FEED DETECTOR LCR Board Safety Ref.
  • Page 291 15.19. BENT PAPER R (R) SENSOR Board Safety Ref. No. Part No. Part Name & Description Remarks Q3016 B3HA00000042 Transistor Q3017 B3HA00000042 Transistor Q3018 B3HA00000042 Transistor CN3013 K1KA06BA0151 Connector CN3014 K1KA04BA0299 Connector LS3012 LH-5-3 Spacer LS3013 LH-5-3 Spacer PS3013 LH-5-3 Spacer 15.20.
  • Page 292 Safety Ref. No. Part No. Part Name & Description Remarks R4057 ERJ1TRQFR47 0.47 / (1W) R4058 ERJ1TRQFR47 0.47 / (1W) R4059 ERJ3GEYJ220 22 / (1/10W) R4060 ERJ3GEYJ220 22 / (1/10W) R4063 ERJ3GEYJ103 10K / (1/10W) R4064 ERJ3GEYJ222 2.2K / (1/10W) R4065 ERJ3GEYJ103 10K / (1/10W)
  • Page 293 Safety Ref. No. Part No. Part Name & Description Remarks C4060 F2G1C1000014 100P / 16V C4061 ECJ1VF1E104Z 0.1 / 25V C4062 EEEFC1V101P 100P / 35V C4063 ECJ1VB1H103K 0.01 / 50V C4064 ECJ1VB1H103K 0.01 / 50V C4065 ECJ1VF1E104Z 0.1 / 25V C4066 ECJ1VB1H103K 0.01 / 50V...
  • Page 294 Safety Ref. No. Part No. Part Name & Description Remarks D4008 B0BC5R000020 Diode D4009 MA132A Diode D4010 B0BC01500012 Diode D4011 B0BC017A0028 Diode D4012 B0JCAE000001 Diode D4013 B0JCAE000001 Diode D4014 B0JCAE000001 Diode D4015 B0JCAE000001 Diode Q4001 B1GDCFJJ0002 Transistor Q4002 B1GBCFLL0002 Transistor Q4003 B1GBCFLL0002 Transistor...
  • Page 295 15.22. AFE Board 15.22.1. AFE (F) Board (KV-S4085CW/KV-S4085CWCN/KV-S4065CW/KV-S4065CWCN) Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 296 Safety Ref. No. Part No. Part Name & Description Remarks EXB38V470JV Resistor Array EXB38V470JV Resistor Array ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 297 Safety Ref. No. Part No. Part Name & Description Remarks ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D...
  • Page 298 Safety Ref. No. Part No. Part Name & Description Remarks C108 ECJ1VF1H104Z 0.1 / 50V C109 ECJ1VF1H104Z 0.1 / 50V C110 ECJ1VC1H101J 100P / 50V C111 ECJ1VC1H101J 100P / 50V C112 ECJ1VF1H104Z 0.1 / 50V C113 ECJ1VF1H104Z 0.1 / 50V C114 ECJ1VF1H104Z 0.1 / 50V...
  • Page 299 Safety Ref. No. Part No. Part Name & Description Remarks C187 ECJ1VF1H104Z 0.1 / 50V C188 ECJ1VF1H104Z 0.1 / 50V C189 ECJ1VC1H101J 100P / 50V C190 ECJ1VC1H101J 100P / 50V C191 ECJ1VF1H104Z 0.1 / 50V C192 ECJ1VF1H104Z 0.1 / 50V C193 ECJ1VF1H104Z 0.1 / 50V...
  • Page 300 15.22.2. AFE (B) Board (KV-S4085CW/KV-S4085CWCN/KV-S4065CW/KV-S4065CWCN) Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W)
  • Page 301 Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 302 Safety Ref. No. Part No. Part Name & Description Remarks ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VF1H104Z...
  • Page 303 Safety Ref. No. Part No. Part Name & Description Remarks C111 ECJ1VC1H101J 100P / 50V C112 ECJ1VF1H104Z 0.1 / 50V C113 ECJ1VF1H104Z 0.1 / 50V C114 ECJ1VF1H104Z 0.1 / 50V C115 F2G0J4700012 47 / 6.3V C116 ECJ1VF1H104Z 0.1 / 50V C117 F2G0J4700012 47 / 6.3V...
  • Page 304 Safety Ref. No. Part No. Part Name & Description Remarks C190 ECJ1VC1H101J 100P / 50V C191 ECJ1VF1H104Z 0.1 / 50V C192 ECJ1VF1H104Z 0.1 / 50V C193 ECJ1VF1H104Z 0.1 / 50V C194 F2G0J4700012 47 / 6.3V C195 ECJ1VF1H104Z 0.1 / 50V C196 F2G0J4700012 47 / 6.3V...
  • Page 305 15.22.3. AFE (F) Board (KV-S4085CL/KV-S4065CL) Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ103 10K / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 306 Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 307 Safety Ref. No. Part No. Part Name & Description Remarks ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VF1H104Z...
  • Page 308 Safety Ref. No. Part No. Part Name & Description Remarks C111 ECJ1VC1H101J 100P / 50V C112 ECJ1VF1H104Z 0.1 / 50V C113 ECJ1VF1H104Z 0.1 / 50V C114 ECJ1VF1H104Z 0.1 / 50V C115 F2G0J4700012 47 / 6.3V C116 ECJ1VF1H104Z 0.1 / 50V C117 F2G0J4700012 47 / 6.3V...
  • Page 309 Safety Ref. No. Part No. Part Name & Description Remarks C190 ECJ1VC1H101J 100P / 50V C191 ECJ1VF1H104Z 0.1 / 50V C192 ECJ1VF1H104Z 0.1 / 50V C193 ECJ1VF1H104Z 0.1 / 50V C194 F2G0J4700012 47 / 6.3V C195 ECJ1VF1H104Z 0.1 / 50V C196 F2G0J4700012 47 / 6.3V...
  • Page 310 15.22.4. AFE (B) Board (KV-S4085CL/KV-S4065CL) Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ220 22 / (1/10W) ERJ3GEYJ103 10K / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ470 47 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 311 Safety Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101 100 / (1/10W) ERJ3GEYJ101...
  • Page 312 Safety Ref. No. Part No. Part Name & Description Remarks ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VC1H100D 10P / 50V ECJ1VF1H104Z...
  • Page 313 Safety Ref. No. Part No. Part Name & Description Remarks C111 ECJ1VC1H101J 100P / 50V C112 ECJ1VF1H104Z 0.1 / 50V C113 ECJ1VF1H104Z 0.1 / 50V C114 ECJ1VF1H104Z 0.1 / 50V C115 F2G0J4700012 47 / 6.3V C116 ECJ1VF1H104Z 0.1 / 50V C117 F2G0J4700012 47 / 6.3V...
  • Page 314 Safety Ref. No. Part No. Part Name & Description Remarks C190 ECJ1VC1H101J 100P / 50V C191 ECJ1VF1H104Z 0.1 / 50V C192 ECJ1VF1H104Z 0.1 / 50V C193 ECJ1VF1H104Z 0.1 / 50V C194 F2G0J4700012 47 / 6.3V C195 ECJ1VF1H104Z 0.1 / 50V C196 F2G0J4700012 47 / 6.3V...
  • Page 315 15.23. LED DRIVE Board (KV-S4065CW KV-S4065CL) Safety Ref. No. Part No. Part Name & Description Remarks R7001 ERDS2TJ102 1K / (1/4W) R7002 ERDS2TJ102 1K / (1/4W) R7003 ERDS2TJ102 1K / (1/4W) R7004 ERDS2TJ561 560 / (1/4W) R7005 ERDS1TJ332 3.3K / (1/4W)
  • Page 316 15.24. Power Board Safety Ref. No. Part No. Part Name & Description Remarks R801 ERDS1TJ684 680K / (1/2W) R802 MPC710.22K Resistor R803 MPC710.1K Resistor R804 EROS2THF1803 180K / (1/4W) R805 EROS2THF1803 180K / (1/4W) R806 EROS2THF1803 180K / (1/4W) R807 ER0S2THF3161 3.16K / (1/4W) R808...
  • Page 317 Safety Ref. No. Part No. Part Name & Description Remarks C816 35YXF100M 100P/ 35V C817 ECQB1H471JF 470P / 50V C818 ECQB1H103JF3 0.01 / 50V C819 ECQB1H472JF3 4700P / 50V C820 ECQV1H104JL3 0.1 / 50V C821 F1D1H680A060 68P / 50V C822 F1B3F1220001 1200P / 3KV C823...
  • Page 318 Safety Ref. No. Part No. Part Name & Description Remarks CN801 K1KA02A00736 Connector CN802 K1KA10AA0093 Connector CN803 K1KA03AA0258 Connector F801 K5D402BNA005 Fuse F841 K5D632BNA005 Fuse K3GE1BB00001 Fuse Holder PJMYB0012Y Heat Sink PJMYC0001Z Heat Sink XTN3+8JFJ Screw XTN3+8JFC Screw XTW3+10SFJ7 Screw TBMF35-9051 Insulator Sheet TBMF35-37X38...

This manual is also suitable for:

Kv-s4065cwKv-s4065cwcnKv-s4085clKv-s4085cwKv-s4085cwcn

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