Lippert Components power gear Owner's Manual
  1. Manuals
  2. Brands
  3. Lippert Components Manuals
  4. Measuring Instruments
  5. Power Gear
  6. Owner's manual
Lippert Components power gear Owner's Manual

Lippert Components power gear Owner's Manual

Automatic electro hydraulic leveling
Hide thumbs Also See for power gear:
Table of Contents

Advertisement

Quick Links

Download this manual
Master Owner's Manual
L E V E L I N G
&
S T A B I L I Z A T I O N
P A R T
V
CCD-0009598
REV: 3.11.2025

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the power gear and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Lippert Components power gear

Summary of Contents for Lippert Components power gear

  • Page 1 Master Owner’s Manual L E V E L I N G & S T A B I L I Z A T I O N P A R T CCD-0009598 REV: 3.11.2025...
  • Page 2 Electro-Hydraulic Leveling Owner's Manual (82-L0040-00) Power Gear Hydraulic Motorized Leveling (82-L0356) Owner's Manual Power Gear Automatic Hydraulic Leveling Owner's Manual (3010001460) Power Gear Automatic Leveling with Touch Pad 140-1229 Owner's Manual (82-L0379) Web: - https://support.lci1.com/documentation/ - Ph: 432-LIPPERT (432-547-7378) - Email: customerservice@lci1.c...
  • Page 3 Automatic Electro- Hydraulic Leveling OWNER'S MANUAL (82-L0130-00)

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Introduction System Description Safety Operation Before Operating Selecting A Site Automatic Safety Shutoff Feature Driveaway Protection System Leveling Procedure Retracting Jacks Maintenance Fluid Recommendation Troubleshooting Introduction The PowerGear® leveling system on your coach is designed and built to give you years of trouble-free leveling and stabilizing operation.

  • Page 5: Operation

    Keep people clear of coach prior to turning the leveling system on and while leveling system is in use. Never expose hands or other parts of the body near hydraulic leaks. High pressure oil leaks may cut and penetrate the skin causing serious injury. Park coach on a reasonably solid surface or jacks may sink into ground.

  • Page 6: Leveling Procedure

    Fig. 1 Leveling Procedure Press the ON/OFF button (Fig. 1A) on the touchpad. The system is now operational and some of the electronic level LEDs will turn on and/or flash. If ON/OFF light is not on, see Before Operating section. Press the AUTO button (Fig.

  • Page 7: Maintenance

    Fluid Recommendation Automatic transmission fluid (ATF) with Dexron® III or Mercon® V or a blend of both is recommended by Lippert Components, Inc. For a list of approved fluid specifications, see TI-188. To obtain this Technical Information sheet on-line, go to https://www.lci1.com/assets/content/support/technical-information-...
  • Page 8 The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. (“LCI”).  LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided.  Any unauthorized use shall void any applicable warranty. ...
  • Page 9 Electro-Hydraulic Leveling OWNER'S MANUAL (82-L0040-00)

  • Page 10: System Description

    TABLE OF CONTENTS Introduction System Description Safety Operation Before Operating Automatic Safety Shutoff Feature Driveaway Protection System Leveling Procedure Retracting Jacks Maintenance Fluid Recommendation Troubleshooting Notes Introduction The PowerGear® leveling system on your coach is designed and built to give you years of trouble-free leveling and stabilizing operation.

  • Page 11: Operation

    Keep people clear of coach prior to turning the leveling system on and while leveling system is in use. Never expose hands or other parts of the body near hydraulic leaks. High pressure oil leaks may cut and penetrate the skin causing serious injury. Park coach on a reasonably solid surface or jacks may sink into ground.

  • Page 12: Leveling Procedure

    Fig. 1 Leveling Procedure Press ON/OFF button (Fig. 1A) to power on the system. If ON/OFF light is not on, see Before Operating section. Press FRONT JACKS button (Fig. 1B) until jacks make contact with the ground. Press REAR JACKS button (Fig.1C) until jacks make contact with the ground. Press FRONT JACKS (Fig.

  • Page 13: Maintenance

    Fluid Recommendation Automatic transmission fluid (ATF) with Dexron® III or Mercon® V or a blend of both is recommended by Lippert Components, Inc. For a list of approved fluid specifications, see TI-188. To obtain this Technical Information sheet on-line, go to https://www.lci1.com/assets/content/support/technical-information-...

  • Page 14: Troubleshooting

    Troubleshooting What Is Happening? Why? What Should Be Done? Coach ignition not in RUN position. Turn ignition to run position. Transmission not in neutral or park. Place transmission in neutral or park. System will not turn on and ON/OFF Parking brake not set. Set parking brake.
  • Page 15 Notes Page 7 Rev: 10.09.2018 CCD-0002308...
  • Page 16 The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. (“LCI”).  LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided.  Any unauthorized use shall void any applicable warranty. ...
  • Page 17 Hydraulic Motorized Leveling (82-L0356) OWNER'S MANUAL...
  • Page 18 NOTE: Information for this document was based on Power Gear document 82-L0356, with a revision date of June 2003. The Power Gear manual leveling system on the coach is designed and built to provide years of trouble-free leveling and stabilizing operation.

  • Page 19: Safety

    LCI limited warranty. The use of the Lippert Components, Inc. Hydraulic Motorized Leveling to support the coach for any reason other than which it is intended is prohibited by the Lippert Limited Warranty. The system is designed as a leveling system only and should not be used for any reason to provide service under the coach, e.g.

  • Page 20: Operation

    Operation Operating Conditions Do not use the leveling jacks to support the coach while under the coach or changing tires. The hydraulic leveling system is designed only as a leveling system. It is recommended that a trained professional change tires. Attempts to change tires while supporting the coach with the hydraulic system could result in death or serious personal injury, severe product and/or property damage.

  • Page 21: Jack Retract Procedures

    Fig. 1 Callout Description ON/OFF - Turns leveling system on and off. The LED will be on if the system is operational. If flashing with the WAIT LED, it signals the coach transmission must be placed in park. RETRACT JACKS - Retracts all jacks. FRONT JACKS - Extends both front jacks.

  • Page 22: Troubleshooting

    Automatic transmission fluid (ATF) with Dexron®III or Mercon®V or a blend of both is recommended by Lippert Components, Inc. For a list of approved fluid specifications, see TI-188. To obtain this Technical Information sheet online, go to documents/ti-188-hydraulic-operation-fluid-recommendation. Look for TI- 188: Hydraulic Operation Fluid Recommendation within the listings.

  • Page 23: Preventative Maintenance

    Preventative Maintenance Check fluid level every month. Inspect and clean hydraulic pump electrical connections every 12 months. Remove dirt and road debris from jacks as needed. Change fluid every 36 months. A. Fill the reservoir with the jacks in the fully retracted position. B.
  • Page 24 The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. (“LCI”).  LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided.  Any unauthorized use shall void any applicable warranty. ...
  • Page 25 Automatic Hydraulic Leveling OWNER'S MANUAL (3010001460)
  • Page 26 November 2012. This manual discusses the Power Gear Automatic Hydraulic Leveling manufactured from January 2012 to the present. Due to various changes in leveling functionality, this manual does not apply and should not be used as a reference to previous versions of the Power Gear Automatic Hydraulic Leveling.

  • Page 27: Safety

    Safety Read and understand all instructions before installing or operating this product. Adhere to all safety labels. This manual provides general instructions. Many variables can change the circumstances of the instructions, i.e., the degree of difficulty, operation and ability of the individual performing the instructions. This manual cannot begin to plot out instructions for every possibility, but provides the general instructions, as necessary, for effectively interfacing with the device, product or system.

  • Page 28: Operation

    Operation Before Operating The leveling system should only be operated under the following conditions: 1. Engine must be running. 2. Coach is parked on a reasonably level surface. 3. Coach parking brake is engaged. 4. Coach transmission is in park for a gas coach or neutral for a diesel coach. Automatic Leveling 1.

  • Page 29: Automatic Retraction Of Jacks

    Automatic Retraction of Jacks 1. Start the engine. 2. Turn on the system by pressing the “ON/OFF” button (Fig. 2A). The system is now operational and the ON/OFF LED (Fig. 2B) will turn on. 3. Press the ALL JACKS (Fig. 2D) retract button. When the jacks are retracted and the JACKS DOWN light turns off (Fig.
  • Page 30 Fig. 3 1. Turn on the ignition and start the coach. 2. Press the ON/OFF (Fig. 3B) button to turn on the system. 3. Press and hold the MAN (Fig. 3A) button for 5-7 seconds for the system to switch to the manual mode. It will signal that it is in the manual mode when the light under the MAN (Fig.

  • Page 31: Preventative Maintenance

    Your coach is filled with Automatic Transmission Fluid (ATF) from the factory. In most applications, Type A automatic transmission fluid (ATF, Dexron III, etc.,) will work satisfactorily. Mercon V is also recommended as an alternative fluid for Power Gear hydraulic systems (Fig. 5). Do not use hydraulic oil fluids in conjunction with ATF.

  • Page 32: Troubleshooting

    Troubleshooting Locations of breakers, fuses, fuse panels, etc. are coach specific. Consult your coach owner’s manual or the coach manufacturer for locations of these components. The following information will guide you to repairs that may be made on site. For problems not covered here, contact your service center or our website for more extensive troubleshooting information in the service manual.

  • Page 33: Notes

    Notes Page 9 Rev: 09.24.20 CCD-0003699...
  • Page 34 The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. (LCI). LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided.  Any unauthorized use shall void any applicable warranty. ...
  • Page 35 Power Gear ® Automatic Leveling with Touch Pad 140-1229 OWNER'S MANUAL (82-L0379)
  • Page 36 The use of the Power Gear Electronic Leveling System to support the coach for any reason other than which it is intended is prohibited by Lippert’s limited warranty. The Power Gear leveling system is designed as a “leveling”...

  • Page 37: Safety

    Safety Read and understand all instructions before installing or operating this product. Adhere to all safety labels. This manual provides general instructions. Many variables can change the circumstances of the instructions, i.e., the degree of difficulty, operation and ability of the individual performing the instructions. This manual cannot begin to plot out instructions for every possibility, but provides the general instructions, as necessary, for effectively interfacing with the device, product or system.

  • Page 38: Preparation

    It will signal that it has completed the process by illuminating the center green Power Gear LEVEL (Fig.1E) light. Check to make sure that all jacks are on the ground. Also check to make sure that no tire is off the ground.

  • Page 39: Manual Operation

    Manual Operation Leveling Coach There are certain conditions where manually leveling your coach may be desirable. Conditions where large amounts of side to side leveling are necessary or when one or more tires are off the ground at the end of the auto-level sequence, it may work better using the manual leveling procedures that follow: Turn on the ignition and start the coach.

  • Page 40: Manual Override

    In case of a loss of power at the pump assembly, the manual override valves (MOV’s) can be used to retract the leveling jacks. Not all Power Gear leveling system pumps have manual override valves. Power units for double acting systems that have manual override valves have flexible rubber caps on the valves and a hex override nut under the plastic cap on the electric motor.

  • Page 41: Maintenance

    Hydraulic Fluid Recommendation The Power Gear Electronic Leveling System is pre-filled, primed and ready to operate direct from the manufacturer. Type “A” Automatic Transmission Fluid (ATF) is utilized and will work. ATF with Dexron III® or Mercon 5®...

  • Page 42: Troubleshooting

    Troubleshooting The following chart contains troubleshooting tips if your system is not operating properly, and the touch pad is not giving you a trouble code. Description Probable Cause Corrective Action Coach ignition not in Turn on the ignition and start the coach. The run position engine must be running for the jacks to operate.

  • Page 43: Normal Operation: Indicator Light Descriptions

    The coach is already level in its current state. Already The Power Gear logo is flashing Power Gear logo Leveling can still be Level indefinitely completed as normal (to stabilize coach)

  • Page 44: Diagnostic Troubleshooting Codes: Indicator Light Descriptions

    Diagnostic Troubleshooting Codes: Indicator Light Descriptions The following chart contains troubleshooting tips if system is not operating properly, but the touch pad is supplying a trouble code. Flashing Fault Description of Probable Cause Corrective Action Lights Code Operation Ignition ON, start coach. Low Voltage light ON, Allow batteries to charge.

  • Page 45: Notes

    Notes Page 11 Rev: 11.23.22 CCD-0004307...
  • Page 46 The contents of this manual are proprietary and copyright protected by Lippert. Lippert prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized Lippert representative has been provided.  Any unauthorized use shall void any applicable warranty.  The information contained in this manual is subject to change without notice and at the sole discretion of Lippert. ...

Table of Contents