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AGRI-COVER SRT-2 Installation Instructions Manual

Spool roll tarp
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INSTALLATION INSTRUCTIONS
Thank you for purchasing SRT-2
Spool Roll Tarp. Agri-Cover, Inc. proudly
®
manufactured this tarp using superior quality materials and workmanship. With proper
care, your tarp will provide years of service.
NOTICE TO INSTALLER: Even if familiar with product, read instructions prior to
installation as improvements may be made without notice. Always handle components
with care. If you have questions or problems, have serial number ready and call
customer service. When done, these instructions must be given to the consumer.
NOTICE TO CONSUMER: Before using this product, read operating, maintenance and
safety sections. Save these instructions for future reference.
FOR YOUR RECORDS
DATE PURCHASED:
WHERE PURCHASED:
TARP SERIAL NUMBER:
(Located at rear of tarp on stationary tube side)
Questions? (800) 233-4655
agricover.com

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Summary of Contents for AGRI-COVER SRT-2

  • Page 1 INSTALLATION INSTRUCTIONS Thank you for purchasing SRT-2 Spool Roll Tarp. Agri-Cover, Inc. proudly ® manufactured this tarp using superior quality materials and workmanship. With proper care, your tarp will provide years of service. NOTICE TO INSTALLER: Even if familiar with product, read instructions prior to installation as improvements may be made without notice.
  • Page 2 PREPARATION • Prior to tarp system assembly, park truck or trailer on level ground. • Box must be square and straight, center must not be pulled together or spread apart. • Before beginning, measure outer length and width of your box. Also measure length of tarp and width of the end caps to ensure you received the correct size.

  • Page 3: Safety Information

    SAFETY INFORMATION Do not install or use this product without reading and understanding these instructions. Only allow people who know and understand the safety rules to use this system. DANGER: Mounting replacement tarp to a structurally weak or damaged roll tube can result in serious injury or death.
  • Page 4 1: INSTALLING RUBBER AIR DAM (Optional) A. Center rubber air dam on front of trailer. Rubber air dam Bottom of rubber should sit 1-1/2” below top of box. Top of box 1-1/2” B. Use pre-drilled holes in rubber as guide Flat washer to drill 7/16”...
  • Page 5 2: INSTALLING END CAPS (Optional) NOTE: For best adhesion, ensure air and surface temperatures are above 60° F. Maintain equal dimensions A. Test fit end cap, it should measure at on both sides least 1/2” or at most 1-1/2” narrower than top End cap of box on both sides.

  • Page 6: Side Mount

    2: INSTALLING END CAPS (Optional) (Continued) Perform one of the following to install end cap: CAUTION: Do not stand or walk on end cap. NOTE: For stainless steel hardware, see page 2 for bolting procedures. SIDE MOUNT A. Center end cap on box. Press down and back against box to compress weather seal and drill 5/16”...
  • Page 7 2: INSTALLING END CAPS (Optional) (Continued) Perform one of the following to install end cap brackets or use included instructions if applicable: NOTE: For stainless steel hardware, see page 2 for bolting procedures. SIDE MOUNT A. Center end cap bracket underneath sealing rib of end cap and butt up against inside of box.
  • Page 8 3: DETERMINING BOW PLACEMENT (Optional) Perform one or more of the following to Front of box mount bow pockets: KITS WITH FRONT AIR DAM Front bow pocket A. Set bow pocket on inside edge of box rail 15” back from front of box and mark location. KITS WITHOUT REAR END CAP Box rail A.
  • Page 9 4: MOUNTING BOWS (Optional) Perform one of the following to mount bows: HD Aluminum A. Set bow pocket on top of inside edge of box rail. Use pocket as template to drill (4) 5/16” holes and secure with 3/8” x 1” self- threading bolts.
  • Page 10 4: MOUNTING BOWS (Continued) E. Slide bow extension into trimmed end of bow. Place bow into bow pockets and secure Bow extension each end with 3/8” x 3” carriage bolt and Nylock nylock flange nut. flange nut NOTE: Extension will sit loose within the bow. Carriage bolt F.
  • Page 11 4: MOUNTING BOWS (Continued) TIP: Loosening bow pocket hardware Loosened may ease bow insertion, then fully tighten self-threading hardware. bolts Bow pocket...
  • Page 12 5: MOUNTING RIDGE SUPPORT Perform one of the following to mount ridge support: RIDGE STRAP A. Attach hook end of strap to hole in center of front end cap. If installing (2) ridge straps, attach hooks to off centered holes. B.
  • Page 13 5: MOUNTING RIDGE SUPPORT (Continued) RIDGE ROPE A. Attach hook end of rope to hole in center of front end cap. If installing (2) ridge ropes, attach hooks to off centered holes. B. Run rope over bows and attach ratchet end of rope to rear end cap. Thread rope through ratchet as shown, pull on loose end of rope to remove slack.
  • Page 14 6: DETERMINING TARP STOP PLACEMENT NOTE: Tarp stops secure stationary side of tarp to box. • For normal roll applications, mount tarp stops on passenger side of box. • For reverse roll applications, mount tarp stops on driver side of box. IMPORTANT: Place front tarp stop 8”...
  • Page 15 7: MOUNTING TARP STOPS NOTE: For stainless steel hardware, see Allen button head bolts page 2 for bolting procedures. with lock washers and nuts A. If using optional tarp stop spacer bracket, use bracket as template to drill (4) 5/16” Tarp stop spacer bracket holes and secure with (2) 3/8”...
  • Page 16 8: INSTALLING ROLL TUBE SPLICE NOTE: This step is for kits with multiple roll tube sections. Perform one of the following to install roll tube splice: Roll tube WELDING ROLL TUBE Roll tube NOTE: Ensure rope channels are aligned. splice A.
  • Page 17 9: PREPARING STATIONARY TUBE NOTE: This step is for kits with multiple stationary tube sections. A. Insert swedged end of stationary tube into standard end. IMPORTANT: Before drilling, align tarp rivet holes with each other. B. Drill 7/32” hole through two layers of tube wall. Insert drive rivet into hole. Ensure rivet is fully seated and set with hammer.
  • Page 18 10: ATTACHING ROLL TUBE TO TARP A. On a clean floor, lay tarp out flat with rope in large pocket facing down and exterior side facing up (raw edge of hems and pockets are down). NOTE: Ensure holes in large pocket and roll tube are on same side of rope. B.
  • Page 19 11: ATTACHING STATIONARY TUBE TO TARP A. Tap end plug into each end of stationary tube. B. Slide stationary tube into small pocket. C. Align holes in tarp and stationary tube, then insert drive rivet. Ensure it is fully seated and set with hammer. D.
  • Page 20 12: ATTACHING SPOOLS NOTE: Spool marked R (right) use with red marked spring and cartridge. IMPORTANT: Do not use grease or lubricant on spools or tube. NOTE: Ensure cartridge is centered in roll tube and spool is free to rotate. Adjust as needed.
  • Page 21 13: INSTALLING TARP ASSEMBLY A. Roll tarp assembly by hand to open position, roll tube to stationary tube. Upright Roll tube B. Place stationary tube into base brackets. C. Center assembly from front to rear of box. Bow-tie pin Be careful not to let tarp roll off box. •...
  • Page 22 14: INSTALLING CABLES & RATCHETS NOTE: For stainless steel hardware, see page 2 for bolting procedures. A. Unroll tarp by hand to other side of box and let tarp hang down. Ensure tarp is still centered from front to back of box and make adjustments as needed. B.
  • Page 23 14: INSTALLING CABLES & RATCHETS (Continued) E. Drill 5/16” holes at marked locations and secure with 3/8” x 1” self-threading bolts, when possible use nuts on inside of box. Ratchet must be securely mounted to side of box. NOTE: If side walls of box are not strong enough to hold ratchet, make alterations or reinforcements as needed.

  • Page 24: Cable Tension

    15: CABLE TENSION A. As tension is applied with ratchet, the spool will turn. Proper tension is achieved when the tension channel is level at bottom. Tip: Tighten ratchet an additional two clicks past level. Open and close tarp system approximately 5 times to pull tarp snug.
  • Page 25 15: CABLE TENSION (Continued) NOTE: After tensioning spool to horizontal position and tarp has been cycled, if cable has excessive slack, tighten ratchet to apply additional tension up to 25° and cycle again. Repeat as needed. Excessive slack...
  • Page 26 16: INSTALLING CRANK HANDLE ASSEMBLY Refer to included electric conversion instructions if applicable. Perform one of the following to install crank handle assembly: 15” CARTRIDGE SPACER A. Remove clevis and cotter pins securing PVC spacer at rear of box. B. Slide handle through PVC spacer and into cartridge protruding from spool. C.
  • Page 27 16: INSTALLING CRANK HANDLE ASSEMBLY (Continued) 33” CARTRIDGE SPACER A. Mark PVC spacer flush with end of box then cut spacer and cartridge. Remove clevis and cotter pins securing PVC spacer at rear of box and save for later. End of box Tarp PVC spacer Cut spacer and cartridge...
  • Page 28 17: MOUNTING HANDLE HOLDER NOTE: For stainless steel hardware, see page 2 for bolting procedures. NOTE: In most cases, handle holders are installed as low as possible in rear corner of side walls on box. A. With tarp in closed position, snap handle holder onto crank handle and select best location on side wall.

  • Page 29: Troubleshooting

    Cable tension may be too loose. Check level of tension channels for proper tension. Holes or tears in tarp. Contact your local Agri-Cover dealer for replacement tarp or tarp repair kit. When new tarp or parts are needed replace with original Agri-Cover parts.

  • Page 30: Operation

    OPERATION TO CLOSE A. Use both hands to remove crank handle from holder. Extend crank handle to a comfortable operating position. B. Roll tarp to completely closed position. C. Push crank handle into holder and close. TO OPEN A. Use both hands to remove crank handle from holder. Extend crank handle to a comfortable operating position.

  • Page 31: Inspection And Maintenance

    • Check the tightness of mounting bolts and electrical connections, remove any dirt or corrosion that may have accumulated on the electrical connections. • Always use genuine Agri-Cover, Inc. replacement parts, use serial number to easily order replacement tarp. Serial number is located at rear...

  • Page 32: Manufacturer's Limited Warranty

    Goods to be returned must have a pre-authorized RA # (Return Authorization Number) – obtained by calling the number above. Mark the number on the package and ship it freight prepaid to address below. Agri-Cover will pay freight to return goods to sender.