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Summary of Contents for Mark-10 WT-205M
- Page 1 WT-205M Model MOTORIZED WIRE CRIMP PULL TESTER User’s Guide...
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Page 2: Table Of Contents
Our technical support and engineering teams are eager to assist you. Before use, each person who is to use the WT-205M should be fully trained in appropriate operation and safety procedures. TABLE OF CONTENTS 1 LIST OF INCLUDED ITEMS ...... -
Page 3: List Of Included Items
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 1 LIST OF INCLUDED ITEMS Qty. Part No. Description WT-205M Wire crimp pull tester AC1138 Power cord Certificate of calibration without data (standard) or with data (optional) AC1111 USB cable USB driver, MESUR Lite software, MESUR gauge evaluation software, User’s Guide... - Page 4 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 3.1.3 Sample setup 1. Secure the terminal into the standard terminal fixture, optional ring terminal fixture, or optional wedge grip assembly, as shown in the figures below. Index the fixtures until the desired slot or ring size is aligned with the lower grip adjacent to the lever.
- Page 5 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 3.2 Connections and Outputs 1. I/O Connector RS-232, set point, analog, Mitutoyo, and other outputs are provided. Refer to the Communications and Outputs section for details. 2. Fuse 3. Power Switch Use to turn power on and off.
- Page 6 Before turning on power, the following safety checks and procedures should be performed: 1. Never operate the tester if there is any visible damage to the power cord or the tester itself. The WT-205M is powered by 100-240VAC. Any contact with this high voltage can cause serious injury or even death.
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Page 7: Home Screen And Controls
4 HOME SCREEN AND CONTROLS 4.1 Demo Mode Functions The WT-205M is shipped in Demo Mode, which provides full functionality of all available optional functions for an evaluation period of 160 operating hours. When this period has expired, any functions not purchased will no longer be accessible. - Page 8 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 4.2 Home Screen Name Description Indicates one of the following statuses: STOPPED Status PULLING RETURNING (to the Home position) HOLDING (Load Holding sequence in progress) Position Indicates one of the following positions: HOME or LIMIT Indicates the upper and lower acceptable force limits, as configured in the Pass / Fail Limits menu.
- Page 9 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 4.3 Controls Primary Secondary Primary Function Secondary Function Label Label Various uses, as described in the ENTER following sections. Zeroes the primary reading and Navigates up through the menu and ZERO (UP) peaks.
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Page 10: Operating Modes
“OVER” to indicate an overload. A continuous audible tone will be sounded until the MENU key has been pressed or the load has been reduced to a safe level. Three operating modes are possible with the WT-205M. To cycle between the modes, press MODE while in the home screen. -
Page 11: Digital Filters
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 7 DIGITAL FILTERS Digital filters are provided to help smooth out the readings in situations where there is mechanical interference in the work area or test sample. These filters utilize the moving average technique in which consecutive readings are pushed through a buffer and the displayed reading is the average of the buffer contents. -
Page 12: Pass / Fail Limits
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 8 PASS / FAIL LIMITS 8.1 General Information Pass / fail limits are useful for tolerance checking with red and green indicators and audible tones. Outputs are also provided, for triggering an external device such as an indicator or alarm in process control applications. -
Page 13: Speed
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 9 SPEED The speed may be adjusted to comply with various standards and test methods. Select Speed from the menu and press ENTER. The display appears as follows: SPEED * in/min... -
Page 14: Pull To Load (Optional Function)
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 11 PULL TO LOAD (optional function) For non-destructive testing and other applications, the tester can stop when a specified load has been reached. Select Pull to Load from the menu and press ENTER. The display appears as follows:... -
Page 15: Load Holding (Optional Function)
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 12 LOAD HOLDING (optional function) Load Holding addresses certain test methods requiring a specified load to be maintained for a specified period of time, such as UL 486A/B. The motor dynamically reacts to changes in load, such as sample relaxation, in order to maintain the specified for the duration of the test. -
Page 16: Break Detection
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 13 BREAK DETECTION The break detection function senses when the wire-terminal separation occurs. A break is defined as a force increasing beyond a configured force threshold, then decreasing to 2 lbF (or equivalent value in other units). -
Page 17: Auto Return
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 14 AUTO RETURN With this function, the tester reverses direction and proceeds at maximum speed to the home position. Auto Return is triggered when one of the following conditions has been met, whichever occurs first: 1. -
Page 18: Auto Settings
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 15 AUTO SETTINGS The tester can perform one or several functions automatically when it has returned to the Home position. Return to Home can occur after a simple manual reverse, Auto Return, or a special event such as Break... -
Page 19: Data Memory And Statistics
User’s Guide 16 DATA MEMORY AND STATISTICS The WT-205M has storage capacity of 2,000 data points. Readings may be stored, viewed, and output to an external device. The most recent data point may be deleted. Statistics are calculated for the data presently in memory. - Page 20 Press ENTER to output data to an external device. The display will show, “SENDING DATA…”, then “DATA SENT”. If there was a communication problem, the display will show, “DATA NOT SENT”. Saved data can be downloaded to Mark-10 data collection programs. Refer to their respective user’s guides for details.
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Page 21: Communications And Outputs
User’s Guide 17 COMMUNICATIONS AND OUTPUTS Communication with the WT-205M tester is achieved through the micro USB or 15-pin serial ports, as shown in the illustration in the Power section. Communication is possible only when the tester is in the main operating screen (i.e. - Page 22 User’s Guide 17.1.3 Data Communication Individual data points may be transmitted by pressing DATA. The WT-205M may also be controlled by an external device through the RS-232 or USB channels. The following is a list of supported commands and their explanations. All commands must be terminated by a CR (Carriage Return) character, 0x0D, or a CR-LF (Carriage Return –...
- Page 23 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 17.4 DATA Key Functions The DATA key can be configured to perform several functions. To configure the DATA key, select DATA Key from the menu. The display appears as follows: DATA KEY...
- Page 24 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 17.5 I/O Connector Pin Diagram (DB-15HD female) Pin No. Description Input / Output Signal Ground Tension Overload * Output * RS-232 Receive Input RS-232 Transmit Output +12V DC Input / Output...
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Page 25: Profiles (Optional Function)
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 18 PROFILES (optional function) Groups of menu settings may be saved as profiles, and later recalled as required for the application. To save, edit, and recall profiles, select Profiles from the menu and press ENTER. The display appears as... -
Page 26: Passwords
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 19 PASSWORDS Two separate passwords may be configured to control access to the Calibration section and to the menu and other keys. To access the passwords setup screen, select Passwords from the menu. The display... -
Page 27: Enter Password
If the password has been misplaced, it can be reset. Press ENTER to generate a request code. The request code must be supplied to Mark-10 or a distributor, who will then provide a corresponding authorization code. Enter the activation code to disable the password. -
Page 28: Other Settings
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 20 OTHER SETTINGS 20.1 Date & Time (optional function) If the Date & Time Stamp function is installed, the date and time may be configured in the Date & Time menu. The display appears as follows: DATE &... -
Page 29: Initial Settings
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 20.4 Initial settings This section is used to configure the initial settings upon powering on the tester. The initial units of measurement and the primary reading measurement mode may be configured. To access these settings, select Initial Settings from the menu. -
Page 30: Function Activation
21.1 Demo Mode Functions The WT-205M is shipped in Demo Mode, which provides full functionality of all available functions for an evaluation period of 160 operating hours. When this period has expired, any functions not purchased will no longer be accessible. -
Page 31: Calibration
1234567 Activation code 5555555 Supply the request code to Mark-10 or a distributor, who will then provide a corresponding activation code keys to select each character, then press DATA to to activate the function. Use the advance to the next character. Press ENTER when done. If the code has been entered successfully, the function will be permanently installed. - Page 32 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 3. To escape the Calibration menu at any time, press ESCAPE. The display appears as follows: CALIBRATION NOT COMPLETE Cancel Exit w/o saving Selecting “Cancel” will revert back to the Calibration setup. Selecting “Exit w/o saving” will return to the menu without saving changes.
- Page 33 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide Attach weight fixtures (brackets, hooks, etc), as required. Do not yet attach any weights or apply any calibration loads. Then press ENTER. 7. The display appears as follows: CALIBRATION Optionally exercise sensor, then press ENTER.
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Page 34: Calibration Complete
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide Repeat the above step for the number of data points selected. 11. After all the calibration points have been completed, the display appears as follows: CALIBRATION COMPLETE Save & exit Exit w/o saving To save the calibration information, select “Save &... -
Page 35: Specifications
Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 23 SPECIFICATIONS 23.1 General 200 x 0.1 lbF | 3200 x 2 ozF | 100 x 0.05 kgF | 1000 x 0.5 N | 1 x 0.0005 kN Force capacity x resolution: Accuracy: ±0.2% of full scale... - Page 36 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 23.2 Factory Settings Parameter Setting Pass / Fail Limits Disabled Upper 160 lbF Lower 80 lbF Filters Current Displayed 1024 DATA Key Functions RS-232/USB Output Enabled Mitutoyo Output Disabled Memory Storage...
- Page 37 Model WT-205M Motorized Wire Crimp Pull Tester User’s Guide 23.3 Dimensions...
- Page 38 User’s Guide 4.3 Dimensions (IN [MM]) Mark-10 Corporation has been an innovator in the force and torque measurement fields since 1979. We strive to achieve 100% customer satisfaction through excellence in product design, manufacturing and customer support. In addition to our standard line of products we can provide modifications and custom designs for OEM applications.
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